The present invention refers to the field of capsules for aromatic substances used in the preparation of beverages, and, in particular, to the field of capsules for obtaining beverages by extraction, by means of a pressurized fluid flowing across it, such as for example espresso coffee.
The present invention further refers to the field of the devices for preparing beverages, in particular by extraction, by means of a pressurized fluid flowing across capsules, such as for example espresso coffee machines and similar.
There are several solutions known in the prior art relating to capsules pertaining to the aforementioned technical field, in general, and to the devices and means of respective opening, for crossing by a pressurized flow, in particular. The solution usually practice relates to a certain form of rupture of a given construction material, for example a synthetic or metallic material, used in at least a certain zone of the capsule, thereby allowing the entry of the pressurized flow. The rupture of the construction material is usually carried out by mechanical means that, in isolated manner or jointly with the hydraulic pressure applied by the flow, perforate said construction material, or cause a rupture or continuity failure of a certain zone of the latter, previously weakened or provided with a material meant for continuity failure.
Examples of capsules according to the technical field are disclosed in EP 1864917 A1, WO 2004/089772 A2 and WO 2008/116818 A1.
None of these forms of opening a capsule, by means of a certain form of perforation or rupture of a construction material of the latter, offers neither a high process control upon the instant of opening, or operating conditions under which it occurs, nor upon the resulting form or dimensions of the flow passage section, In fact, the solutions known in the prior art do not allow a replicable passage configuration and total passage area made available to the flow. These aspects determine to a great extent the crossing flow and have therefore a substantial impact upon the quality of the resulting beverage.
There is therefore a need to solve the problem of an opening of capsule for passage of the flow by other means than those relating to some form of rupture of a construction material, by simple means and a more reliable mechanism.
The goal of the present invention is to make available a capsule presenting a bigger control upon the opening conditions of the capsule, in general, and of the opening moment, configuration and dimensions of the passage section, in particular, for the purpose of crossing of the, at least one, aromatic substance contained in the capsule by a pressurized flow of a processing fluid, such as for example hot water.
In the scope of the present invention, by “capsule” one should understand a recipient defining an interior volume for collecting an aromatic substance, presenting at least one zone oriented towards the flow upstream, configured for example in the form of a substantially cylindrical box, or in the form of a double plate, and produced in a substantially rigid material or substantially flexible, and substantially gas tight or not.
The aforementioned goal is solved according to a first aspect of the invention, by means of a capsule produced by at least one construction element that configures an interior volume and at least one exterior zone oriented towards at least the upstream flow, whereby it is provided at least one closing element retained, preferentially in a substantially airtight way, by means of at least one removable union in a respective element fixture of substantially corresponding cross section, at least in said zone oriented towards the upstream flow.
Moreover, the closing element is preferentially retained in such a way that it may be removed from said removable union by means of applying a given, in each case respective, actuation force, preferentially exerted from the outside, directly upon said closing element, and eventually, at least in part, simultaneously with a retention force exerted in opposite direction to said actuation force, upon at least the remaining zone facing the upstream flow and/or the downstream flow. The dimension of this actuation force is preferentially defined as a function of the type of removable union, of the construction materials and/or dimensions of the closing element and remanding zone facing upstream and/or downstream flow. According to this first inventive aspect, the closing element is thereby removed from a respective element fixture in such a way that it is substantially surrounded by the pressurized flow.
According to the present invention, the configuration of the element fixture of each closing element, thus precisely defines the flow passageway section through the capsule, while the type of removable union allows reliably controlling the moment of opening thereof. Moreover, the body of the closing element thereby works as diffusing element of the pressurized flow, notably in the interior of the capsule, generating a recirculation zone on its side facing the upstream flow that reflects itself advantageously in the downstream distribution. In this sense, some embodiments of the closing element demonstrate as particularly advantageous, notably as a function of their location in the capsule and driving mechanism.
According to a preferred embodiment of the invention, the capsule according to the invention thus presents a closing element, preferentially disposed substantially centred relative to the cross section of the capsule. Alternatively, the capsule presents a plurality of closing elements, eventually disposed asymmetrically in relation to respective cross section of the capsule.
According to another preferred embodiment, the closing element is retained by means of two or more removable unions, provided and to be removed preferentially in a sequential way, by means of applying one, in each case respective, actuation force upon the closing element and/or retention force upon at least part of the remanding zone facing upstream and/or downstream flow.
Another goal of the present invention is to provide advantageous solutions, simple in constructive terms and favourable in terms of cost, for the reliable and effective closing of the capsule, specially in terms of its fixation, integrity and, preferentially, substantial airtight condition. Another related goal is of that way avoiding the use of thin films, notably metallic, applied over the zone facing the upstream and/or downstream flow, without constraining the maintenance of airtight conditions previously to an opening.
The aforementioned goal is solved according to another inventive aspect, in such a way that the retention of the, at least one, closing element, is carried out by means of in each case at least one union by means of friction and/or by means of positive locking in at least one respective element fixture, preferentially configured with a format substantially corresponding to that of the closing element.
In this particular, the closing element is retained in a corresponding element fixture by means of at least one friction union, i.e, substantially provided as a result of the friction force between directly adjacent elements, or similar force, and/or by means of positive locking, carried out by means of engagement between elements provided with a substantially matching form. These forms of retention are carried out by means of introducing the closing element, preferentially under a previously defined pressure, at least partially inside one, at least one, corresponding element fixture. In a preferred embodiment, the closing element and/or respective element fixture, preferentially present a substantially cylindrical format. It becomes particularly advantageous when the closing element presents an at least approximately conic or arched profile along its longitudinal direction parallel to the prevailing flow direction.
According to another preferred embodiment, the union by positive locking is carried out by at least one projection, that engages inside a corresponding cavity, both being provided in a side face of the closing element and/or element fixture, respectively. In a particular embodiment, the locking projection is provided in at least one level, preferentially configured symmetrical, more preferentially along the entire perimeter, of the side face of the closing element and/or respective element fixture.
According to another preferred embodiment, the closing element is retained by means of sitting in a corresponding element fixture, preferentially carried out by means of a corresponding step in the closing element that sits upon a part of the element fixture, preferentially upon a denting provided in the latter.
According to another preferred embodiment, the projection or locking step in union by positive locking are configured in such a way that they result substantially flexible in particular when submitted to deflection, at least in a peripheral zone thereof.
According to another preferred embodiment, the closing element presents a tubular configuration along at least part of its longitudinal extension. Alternatively, the closing element advantageously present a substantially circular ring configuration.
According to another preferred embodiment, the closing element is produced in two parts disposed in direct interaction in such a way that, by means of applying an actuation force, at least one of these parts is displaced, thereby releasing a flow passageway section. In a particular embodiment, the two parts are configured and interact in such a way with each other that they are displaced along a the prevailing fluid flow direction and/or along a transversal direction, thereby releasing at least part of the element fixture as flow passageway through the zone facing the flow upstream and/or downstream.
According to another preferred embodiment, the closing element extends at least over a substantial part of the distance between the zone of the capsule facing the flow upstream and the zone facing the flow downstream.
According to another preferred embodiment, the closing element presents a transverse dimension that is in each case approximately equal, preferentially slightly superior to the transverse dimension of the corresponding element fixture disposed on said zone facing the flow upstream and/or downstream.
According to another preferred embodiment, the closing element presents a different height from the height of the corresponding element fixture. On the other hand, the height of the closing element is preferentially previously dimensioned in such a way that the displacement of the closing element completely out of the element fixture, requires applying at least a certain actuation force at least during a certain period of time.
According to another preferred embodiment, the closing element is produced in a different material, preferentially less rigid than the material of the respective element fixture in which it is retained, particularly preferentially in a biodegradable material.
A further goal of the present invention is to make available a device for processing of a capsule according to the present invention, under conditions of high degree of efficiency and control upon the conditions in general, and upon the moment of opening and configuration of the section of passageway of the capsule, in particular.
This goal is solved according to the invention by means of a device, for processing at least one capsule according to the invention, comprising at least one fluid injection and/or at least one infusion discharge, configured and dimensioned in such a way that, at least during part of a respective movement towards a position of extraction, they apply such an actuation force upon a respective closing element and/or such a retention force upon at least part of the zone facing the flow upstream and/or downstream, respectively, that the combination thereof results equal or superior to the actuation force necessary to remove the, at least one, removable union of the closing element. In particular, according to a preferred embodiment, the combination of these forces is sufficient to release at least one flow passageway section, through a respective element fixture.
According to another invention aspect of the present invention, the fluid injection and/or infusion discharge present a cross section that substantially corresponds, at least in its form and outside dimension, to the interior cross section of the closing element retained in the zone facing the flow upstream and/or downstream, respectively, so that it allows an engagement in positive fitting between respective parts.
According to a preferred embodiment, the fluid injection presents at least one injection bore disposed preferentially asymmetrically in relation to respective cross section, so as to direct the flow along a given direction inside the capsule.
According to a preferred embodiment, the pressurized fluid flow injected inside the capsule, exerts a given hydraulic force through the fluid injection and/or an hydraulic force is generated from the interior of the capsule according to the invention, preferentially directly upon a respective closing element.
According to another preferred embodiment of the device according to the invention, the mechanical force applied is, together with the hydraulic force, equal or superior to the actuation force necessary to release the closing element from a respective, at least one, removable union with the zone facing the flow upstream and/or downstream, preferentially to release at least one respective flow passageway section.
The invention shall now be explained in more detail based upon preferred embodiments thereof and on the Figures attached.
The Figures correspond to merely schematic representations and show:
a-1b: views of two embodiments of a recipient according to the invention, of the type capsule (1) and pod (1′), respectively, both including a closing element (5) disposed in the capsule zone (2) facing the flow upstream;
a-2c: views of a first set of embodiments of a capsule according to the invention, including one closing element (5) represented in each case in a closing position;
a-3c: views of a second set of embodiments of a capsule (1) according to the invention, including one closing element (5) represented in each case retained in a closing position;
a-4b: views along the cut plane AA identified in
a-5b: views along the cut plane AA identified in
a-6k: views in schematic cut of several embodiments of the configuration of the closing element and respective retention, represented in each case in the closing and opening position in a capsule according to the invention;
a-7c: views in cut of a first embodiment of a device (10) according to the invention, for use in a capsule (1, 1′) according to the invention, in the positions of closed and open capsule, in two possible forms of opening, respectively;
a-8b: schematic views of embodiments of the engagement of the fluid injection (11) with a capsule (1, 1′) in a extraction device (10) according to the invention.
aand 1b present outside views of two recipients according to the invention, provided in one embodiment of the capsule type (1)—
Both capsules (1, 1′) are built by at least one construction element, defining at least one capsule zone (2) facing the flow upstream and, preferentially, also a capsule zone (3) facing the flow downstream. Each embodiment of the capsule (1, 1′) according to the invention is provided, as an example, with one closing element (5e) in the zone (2) facing upstream and another (5s) in the zone (3) facing downstream, retained in a removable manner in a respective element fixture (6e, 6s), and disposed in each case centred relatively to the cross section of the capsule (1, 1′). The element fixture (6e, 6s) is in this case designed as a crossing overture of the construction element that defines the capsule zone (2, 3) facing the flow upstream and/or downstream, respectively. Alternatively, the capsule (1, 1′) de according to the invention could also present only one closing element (5) in the zone (2) facing upstream, or more than one closing element (5) in each zone (2, 3) facing upstream/downstream, disposed symmetrically or not, relatively to the central symmetry axis of the latter. Moreover, the closing element (5) could have at least approximately the dimension of the zone (2, 3) facing the flow upstream/downstream.
a-2c and 3a-3c illustrate embodiments of the closing element in a capsule (1, 1′) according to the invention.
a and 2c show, successively from top to bottom, a top view, a view in cut (along the cut plane AA indicated in
a and 3c show, in views corresponding to those of
a-4b and 5a-5b illustrate embodiments of removable retention of the closing element in a capsule (1, 1′) according to the invention.
a and 4b show an embodiment of the capsule (1, 1′) according to the invention, in which the closing element (5) is retained by means of a friction union, represented in the initial position of retention and in a next position removed from said retention, respectively. The closing element (5) is preferentially disposed under pressure in a respective element fixture, so as to ensure airtightness conditions of the capsule (1, 1′). In this sense, the form, dimension and fitting pressure of the closing element (5) in a respective cavity (6), are previously dimensioned, according to the type of material used, so that the retention is reliably removed by means of applying a certain actuation force (F) applied from the outside upon the closing element (5) (see details 01).
a and 5b show another embodiment of a capsule (1, 1′) according to the invention, again in the retention position and removed therefrom, in which the closing element (5) is retained in a removable manner by means of a positive locking union in the element fixture (6e, 6s). For this purpose, the closing element (5) presents a protuberance zone (7), or a projection (7), that engages in a corresponding cavity (8) provided in the element fixture (6e,6s)—see detail 01. The projection (7) is preferentially disposed symmetrically in at least one level along the perimeter of the side face of the closing element (5e, 5s), and directly engaging in a corresponding cavity (8) provided in the side face of the corresponding element fixture (6e, 6s).
a to 6k show schematic representations of particular embodiments of the closing element (5) and respective removable retention in a capsule (1, 1′) according to the invention, in each case in a first closing position (A) and in a second open position (B). In the represented cases, the configuration of the closing element (5) and respective element fixture (6) shall lead to a certain combination of retention in friction union with retention in positive locking. Thus, the first type of retention shall be dominant in certain cases (
e to 6h illustrate particular embodiments of the configuration and forms of retention and removal of the closing element (5), in which the latter projects itself above the plane defined by the respective zone (2, 3) facing upstream/downstream. In the case of the forms represented in the
In all previous embodiments, the closing element (5) is configured as a substantially massive body, which leads to the pressurized fluid flow to develop around it once removed from a respective blocking retention of passageway. Alternatively, as illustrated by way of example by
k represents a particularly preferred embodiment of a closing element (5) according to the invention, in which the latter presents two removable retention positions in a respective element fixture (6) provided in the zone (2, 3) upstream and/or downstream, thereby giving rise to the release of a respective flow passageway section in two successive moments, by means of applying two respective actuation forces (F). Thus, said closing element (5) presents a first retention, designed for example as positive locking union (drawing in the centre) to be removed by means of a certain first actuation force (FM), notably mechanic, and a second retention, to be removed by means of a certain complementary actuation force (FH), notably hydraulic. In particular, the second element may be configured and produced so as to present a lower resistance, requiring a lower actuation force to remove a respective retention with the surrounding construction element.
a-7c and 8a-8d illustrate embodiments of the extraction device (10) of a capsule (1, 1′) according to the invention.
a to 7c are representations in cut of the device (10), configured as an infusion chamber, for processing of a capsule (1, 1′) according to the invention by means of its crossing by a pressurized fluid, for example hot water. For motive of simplifying the drawing, there are only schematically represented the parts of the infusion chamber (10) de that directly interact with the capsule (1, 1′).
Thus, as illustrated in
Moreover, the pressurized fluid flow injected by means of the fluid injection (11) exerts a hydraulic pressure force (FH1), upon a respective closing element (5e). Thus, in another preferred embodiment of the device (10) according to the invention, the closing element (5e) is only removed from a respective element fixture (6e), by means of joint action of the mechanical pressure force (FMe) and hydraulic pressure force (FH1), jointly superior to the actuation force (F) necessary for the purpose. The same principle may be applied in the case of the closing element (5a) disposed on the side of the capsule facing the flow downstream.
a to 8d illustrate different embodiments of the interaction between a fluid injection (11) and a respective closing element (5e), so as to optimize the conditions of application of an actuation force (1, 1′), represented in each case in the instant previous to (top view) and following (bottom view) said opening. In the case of
Number | Date | Country | Kind |
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105597 | Mar 2011 | PT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/PT2012/000010 | 3/30/2012 | WO | 00 | 9/27/2013 |