An object of the present invention is a capsule for the preparation of infused or soluble beverages.
In particular, the object of the present invention is a capsule for the packaging of concentrated products (for example in the form of powder, granules, leaves) in predetermined and single-use dosage forms for the impromptu preparation of beverages (such as tea, coffee, herbal teas, milk, chocolate, etc.) by introducing a pressurized fluid (usually hot water) into the capsule itself.
In the field of capsules or pods for coffee or other infusions, the use automatic or semi-automatic machines equipped with a dispensing unit adapted to produce an infusion by means of passing hot water under pressure through the capsule containing the extract to be infused or dissolved is known.
The common operating principle of such machines involves the perforation of the cover used to close the capsule to allow the introduction of a flow of hot water under pressure by means of the infuser assembly. Once the infusion of the extract contained within the capsule is achieved, the infused beverage flows out of the capsule and is directed by the machine into the cup or the final container.
The capsules are provided with a sealing film, usually made of aluminum, positioned at the bottom of the capsule on a base provided with one or more points or cutting or perforating profiles. Increasing the pressure inside the capsule causes the pressurized fluid to push the aluminum layer against the points on the base to cause perforation. Once an opening has been created in the sealing film layer, the infused beverage may flow out from a suitable opening at the base of the capsule itself.
These capsules are quite complex from a construction point of view, especially with regard to making the points and the cutting and perforating profiles on the base. Therefore, the known capsules are quite expensive especially in terms of manufacturing the molds thereof.
The object of the present invention is to provide a capsule for the preparation of infused or soluble beverages that solves the problems of the known art.
In particular, the object of the present invention is to provide a capsule for the preparation of infused or soluble beverages that is simpler and more economical than the known capsules, while achieving similar performance in terms of the quality of the infused beverage.
Such object is achieved by a capsule wherein the opening for the outflow of the infused beverage occurs as a result of the detachment of the sealing disc placed inside the capsule due to the traction means actuated by the increase in pressure of the fluid inside the capsule itself, thus avoiding the use of any cutting or perforation means as in the known capsules.
Furthermore, the object of the present invention is to ensure the detachment of the sealing disc in order to ensure the opening of the capsule.
It is yet another object of the present invention to provide an effective seal for the capsule to ensure the gas tightness.
This object is achieved by a capsule for the preparation of infused or soluble beverages according to claim 1, and a method for preparing an infused beverage according to claim 14. The dependent claims describe preferred embodiments of the invention.
The features and advantages of a capsule for the preparation of infused or soluble beverages according to the present invention will be apparent from the description given below, provided by way of non-limiting example, in accordance with the accompanying figures, wherein:
With reference to the appended figures, and in particular
Capsule 1 comprises a body or cup 2 suitable for defining an internal volume V for containing at least one substance to be infused or dissolved, typically in powder or granular form.
The cup 2 is provided, on the one side, with a bottom 3 and, on the opposite side, with an inlet opening 21 defined by a protruding edge 4 extending outward.
The capsule 1 comprises a cover 6 fixed by bonding or welding to the edge 4 adapted to seal the cup 2 at the top.
The cup 2 is provided on the bottom 3 with an outlet opening 31, defined by a nozzle 32, adapted to allow the outflow of the infused beverage.
The cup 2 is provided internally at the bottom 3 with a base 33 provided with a plurality of reliefs 310, 320, 330, 340, 350, 360 projecting vertically with respect to the base 33 itself.
The top surface of the reliefs 310, 320, 330, 340, 350, 360 is substantially flat and devoid of cutting, puncture or tearing elements. Also, the reliefs 310, 320, 330, 340, 350, 360 have beveled and rounded edges.
Preferably, the reliefs 310, 320, 330, 340, 350, 360 all have substantially the same vertical extension.
A sealing disc 5 is fixed, by bonding or welding, on the upper surface of at least some of the reliefs 310, 320, 330, 340, 360.
As shown in
The base 33 comprises a labyrinth 30 defined by at least one further relief 320, 330, 340. The labyrinth 30 is of a substantially circular shape and disposed concentrically with respect to the nozzle 32 (and the central portion 310).
Each relief 320, 330, 340 of the labyrinth 30 is provided with a plurality of grooves, preferably diagonal, provided on the upper surface of each relief of the labyrinth, adapted to allow the infused beverage to flow out of the capsule 1.
In the example of embodiment of
The base 33 comprises an outer edge 360, defined by a further relief, whereon a sealing disc 5 is fixed by bonding or welding.
In an example of embodiment shown in
In a different example of embodiment shown in
Circular sectors 350, substantially in the shape of a circumferential arc, are arranged circumferentially homogeneously with respect to the nozzle 32.
Advantageously, the sectors 350 are beveled and devoid of cutting, puncture or tearing elements. A sealing disc 5 rests on the upper surface of the sectors 350.
In one example of embodiment (shown in
In a different example of embodiment (shown in
In a variant of embodiment, the sectors 350 have substantially the same vertical extension as the other reliefs 310, 320, 330, 340 that form the base 33. In a different variant of embodiment, the sectors 350 have an upper vertical extension, i.e. they are raised with respect to the other reliefs 310, 320, 330, 340 that form the base 33.
The sectors 350 define a plurality of compartments 351, or compartments or spaces, which allow the infused beverage to flow out of the capsule 1. In particular, a compartment 351 is defined between a pair of adjacent sectors 350. Moreover, the presence of the sector 350 allows the disc 5 to be supported in such a way as to ensure the passage P has an adequate width for the infused beverage to flow out correctly and easily.
As shown in
The capsule 1 is thus provided with a closed chamber 12, defined at the top by the cover 6 and at the bottom by the disc 5, within which the substance to be infused or dissolved is contained.
The presence of a hermetically sealed chamber 12 is important for good maintenance and preservation of the substance: the hermetically sealed chamber 12 allows the organoleptic properties of the substance to be infused or dissolved to be maintained over time and ensures an infused beverage of good quality. An essential element for obtaining a hermetically sealed chamber 12 is the proper gas tightness of the system for fixing the sealing disc 5 within the capsule 1.
In one example of embodiment (shown in
In such example, the disc 5 is welded or bonded to the base 33 of the cup 2, in particular on the outer edge 360, in a manner at least partially releasable. The disc 5 is therefore temporarily fixed to the outer edge 360 by using a low-adhesion or weak lacquer 89 or bonded using a low-adhesion or weak adhesive so as to allow it to detach from the outer edge 360 due to the traction exerted by the traction means actuated by the increase in pressure inside the capsule 1.
Preferably, the lacquer 89 ensures a detachment force lower than that of standard lacquers.
In a different example of embodiment (shown in
In such example, the outer portion 51 is a ring surrounding the inner portion 52 in the form of a disc, joined together by welding or bonding in an at least partially releasable manner. As shown in
Preferably, the weak lacquer ensures a detachment force lower than that of standard lacquers.
Preferably, the overlap area 53 between the outer 51 and inner 52 portions comprising the sealing disk 5 is positioned at a compartment 351,352 of the base 33. In the case of the cup of
In the capsule 1, the sealing disc 5 is permanently welded or bonded, at least partially, to the base 33 of the cup 2, i.e. using a standard lacquer 88. Such standard lacquer 88 prevents the detachment or separation of the sealing disc 5 from the base 33, ensuring an effective closure of the capsule so as to ensure the gas tightness.
In the example of embodiment with a single-piece sealing disc (
In the example of embodiment with the composite disc (
Preferably, the disc 5 is permanently bonded or welded also to the central portion 310.
In the example of embodiment with sectors 350 (
The capsule 1 for the preparation of infused or soluble beverages further comprises traction means of the sealing disc 5, actuated by the increase of the pressure inside the capsule, and particularly within the closed chamber 12. The traction means are adapted to pull the disc 5 to cause the weak lacquer to collapse so as to cause the separation of the disc 5 from the base 33, or the separation between the outer 51 and inner 52 portions of the disc 5 in such a way as to allow the opening of a passage P for the infused liquid to flow out.
The traction means are formed at the bottom 3 of the capsule.
As shown in
The traction means thus comprise the perimeter edge 81, the central portion 83, and the intermediate portion 82 which is collapsible externally.
It is noted that:
The intermediate portion 82 is interposed between the peripheral edge 81 and the central portion 83.
The intermediate portion 82 is peripherally connected to the peripheral edge 81 by the interposition of at least one first fold line 84 and is connected to the central portion 83 by the interposition of at least one second fold line 85.
Preferably, the central portion 83 is of a circular shape coaxial to the axis of longitudinal symmetry X of the cup 2. In addition, the pressure force is exerted from the inside of the capsule 1 (and in particular from the inside of the chamber 12) on the central portion 83 along a direction substantially parallel to the axis of longitudinal symmetry X.
Starting from the operative closure position of the capsule 1 (shown in particular in
The collapse of the intermediate portion 82 toward the outside causes an axial displacement of the central portion 83 of the bottom 3 toward the outside of the volume of the cup 2, and with it the disc 5 (or at least one portion thereof) fixed permanently at the central portion 83, that is, at least at the labyrinth 30.
The axial displacement of the disc 5 toward the outside of the volume of the cup 2 results in the yield of the weak lacquer (at the outer edge 360 or the overlap area 53) and the opening of a passage P for the outflow of the infused liquid consequently brings the capsule 1 into its operative dispensing position, as shown in
In the variant of embodiment of
In such example of embodiment, the fold lines 84, 85 are made as lines of narrowing of the material, or as thinning on the wall or the grooves of the wall. Furthermore, the intermediate portion 82 is rigid to allow the snap-opening.
In the variant of embodiment of
In fact, with the lack (or decrease) of the pressure force of the liquid in the chamber 12, the intermediate portion 82 re-collapses within the volume of the cup 2, causing an axial displacement inwardly of the central portion 83 and with it the disc 5. The upward movement of the disc 5 towards its original position causes the at least partial closure of the passage P for the outflow of the infused fluid and a consequent reduction of dripping after dispensing. Also advantageously, the presence of the sector 350, which helps to push the disk 5 back to its initial closed position, contributes to effectively closing the passage P.
In such example of embodiment, the intermediate portion 82 is flexible or thin, and acts as a diaphragm to allow the return to the closed position. In particular, the intermediate portion 82 is flexible and concave towards the outside of the cup 2 in an operative closure position and convex towards the outside of the cup 2 in an operative dispensing position.
Preferably, the disc 5 is a durable aluminum film which does not break or tear due to the increase in pressure within the capsule 1.
Preferably, the disc 5 is a film made of aluminum or a plastic/aluminum composite or plastic material, either single- or multilayer.
Preferably, the disc 5 is a film with a thickness between 30μ and 80μ.
In a preferred example, the disc 5 is a plastic film with a thickness between 50μ and 80μ, preferably between 60μ and 70μ.
The cup 2 is made of plastic material, preferably injection molded or thermoformed. For example, the cup is made of polypropylene (PP), or polyethylene (PE), or polybutylene terephthalate (PBT), polyethylene terephthalate (PET).
A capsule according to the present invention may be used for the packaging of concentrated products (in the form of powder or granules or leaves) in predetermined and single-use doses, for the impromptu preparation of beverages such as leaf or soluble tea, powdered or instant coffee, herbal teas, milk, chocolate, or other dehydrated and soluble products.
The capsule 1, in its various variants of embodiment, may be used for the impromptu preparation of beverages (such as tea, coffee, herbal teas, milk, chocolate, etc.) by means of automatic or semi-automatic machines equipped with a dispensing unit adapted to produce an infusion via the passage of pressurized hot water through the capsule 1.
Thus, in use, the capsule 1 is inserted into a suitable seat provided in the machine. The machine perforates the cover 6, positioned to seal the capsule 1, and injects a pressurized fluid (typically hot water) into the chamber 12, 12′ wherein the substance 11 is contained.
The presence of the disc 5 to seal the bottom 3 of the capsule 1 allows the pressurized fluid to remain for a certain amount of time in contact with the substance 11 to be infused or dissolved to ensure an optimal infused beverage is obtained. The pressure exerted by the fluid inside the capsule 1 rises to a certain threshold level or opening pressure (for example between 4 and 8 bar) which pushes on the traction means until it actuates them to cause the capsule 1 to open. At this point, the infused beverage may flow out through the outlet opening 31 and be directed through the nozzle 32 into the cup or the final container.
In particular, the opening of the capsule 1 is caused by the at least partial disengagement of the disc from the base 33, or by the at least partial disengagement between the portions 51, 52 comprising the disc 5 itself.
As a result of the increase in pressure inside the capsule 1, the traction means are actuated, i.e. pushed in the outer direction with respect to the cup 2. The actuation of the traction means causes an axial displacement of the base 33 and with it an axial displacement of the disc 5 or at least one of its parts (inner portion 52). Such axial displacement (in the direction outside of the cup 2) causes a yield of the weak lacquer which causes the sealing effect previously ensured by the sealing disc 5 to fail. In fact, the disengagement (i.e. detachment or separation) of the disc 5 from the outer edge 360 of the base, or the disengagement between the portions 51,52 that comprise the disc 5, causes the opening of a passage P for the outflow of the infused liquid.
The disengagement occurs only at the weak welding, whereas no disengagement occurs at the permanent welding.
Advantageously, as the disc 5 simply rests on the upper surface of the sectors 350 without being welded or bonded to them, it may slide freely during the axial displacement generated by the traction of the traction means actuated by the increase in pressure within the capsule 1.
In the capsule 1 according to the present invention, the outlet passage P for the infused beverage between the chamber 12 and the nozzle 32 is achieved by means of an axial displacement of the sealing disc 5 by the traction means without the need for perforation or tearing means of the disc, such as cutting points or profiles.
An object of the present invention is therefore a capsule 1 for the preparation of infused or soluble beverages, comprising:
Furthermore, the disc 5 sealingly closes the chamber 12 through the use of a weak lacquer, and wherein the traction means are adapted to pull the disc 5 until causing the yield of the weak lacquer so as to reduce the sealing effect previously provided by the disc 5.
An object of the present invention is also a method for preparing an infused beverage by means of a capsule 1 in accordance with the present invention, wherein the opening for the outflow of the infused beverage is obtained by means of the axial displacement of the disc 5 due to the traction means actuated by pressure, a displacement allowing the opening of a passage P for the outflow of the infused liquid without causing any rupture or tearing of the disc 5 itself.
Innovatively, a capsule for the preparation of infused or soluble beverages according to the present invention is simple in construction and in any case may ensure high performance in terms of the quality of the infused beverage. In fact, in such capsule the opening for the outflow of the infused beverage occurs as a result of the displacement of the sealing disc covering the bottom due to the activation of the traction means by the pressure exerted by the fluid inside the capsule, thus avoiding the use of any cutting or perforation means.
Also advantageously, the traction means are able to exert a high traction force on the disc, ensuring the safety of the yielding of the weak lacquer that leads to the opening of a passage for the outflow of the infused fluid. Therefore, the sealing disc may be fixed to the base in such a way as to ensure gas tightness.
Advantageously, therefore, a capsule thus made allows the organoleptic properties of the substance contained within to be maintained over time, thus ensuring an infused beverage of an excellent quality.
It is clear that a person skilled in the art may make modifications to the capsule for the preparation of infused or soluble beverage described above, all of which are within the scope of protection as defined by the following claims.
Number | Date | Country | Kind |
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102016000082488 | Aug 2016 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2017/054499 | 7/25/2017 | WO | 00 |