None.
None.
None.
1. Field of the Invention
The present invention relates generally to recessed enclosures, and more particularly to a retaining spring for a recessed enclosure which is adjustable for varying ceiling thicknesses, may be installed without the use of tools, and may be assembled with the recessed enclosure by the manufacturer prior to shipment of the recessed enclosure assembly.
2. Description of the Related Art
Recessed enclosures, such as, downlight fixtures have become increasingly popular for residential and commercial use. One reason for the increased popularity is that the recessed downlight fixtures meet a wide range of interior lighting requirements while also being aesthetically pleasing. Recessed lighting fixtures or downlights provide lighting for an area and are aesthetically pleasing due in part to the unobtrusive nature of the fixtures themselves which are typically recessed within the ceiling. Further, recessed downlight fixtures may be installed in new constructions as well as existing ceilings and therefore are valued by installers. Typically, ceiling-mounted recessed downlight fixtures comprise a frame-in kit with means for securing the frame to structural supports of the ceiling. For installation, the frame of the light fixture may include holes or brackets through which fasteners are positioned to attach the fixture to the supports.
A support system is often employed to suspend a recessed lighting fixture assembly between adjacent supports. Conventional downlights may be installed between ceiling joists or from suspended ceiling grids. Although ceiling thickness may change in various installations, the recessed lighting assembly must be easily adaptable for use from one installation to another. Heretofore, recessed lighting retaining devices have utilized various devices to adapt for various ceiling thicknesses. However, many of these devices may not be assembled with the recessed lighting can prior to installation because they entered from the lighting can and rendering shipping difficult. Moreover, many of these structures require an installer to use various tools to assemble the retaining structures to the recessed lighting can for support above ceilings. Otherwise stated, the retaining structures cannot be assembled by the manufacturer prior to shipment of the product and installation. This is cumbersome, time consuming to install, and not desirable for installers.
Given the foregoing, it will be appreciated that a retaining device is needed which allows assembly by the manufacturer, functions with various ceiling thicknesses, and allows installation without the use of tools.
The present invention improves edge-to-edge printing by providing improved support structures.
According to a first exemplary embodiment, a recessed mounting assembly comprises a recessed enclosure having a sidewall, a first adjustment portion and a second adjustment portion disposed in the sidewall, a retaining spring having a first end and a second end, the first end disposed in the first adjustment portion, the second end disposed in the second adjustment portion, the retaining spring being adjustable without the use of tools. The spring is adjustable for varying ceiling thicknesses. The spring causes a force substantially parallel to the longitudinal axis of said recessed lighting can. The spring applies force to a ceiling a spaced distance from a ceiling aperture edge. The spring has a substantially curvilinear shape. The spring has a first cross-bar at a first end and a second cross-bar at a second end. The recessed mounting assembly further comprises at least one finger at ends of the first cross-bar. The first adjustment portion disposed above the second adjustment portion.
According to a second exemplary embodiment, a tool-less ceiling mounting assembly for a recessed enclosure comprises an enclosure having a sidewall, a captive retaining spring extending from the enclosure, the captive spring being adjustable in the recessed lighting can for use with various ceiling thicknesses, the captive spring applying a substantially vertical retaining force. The tool-less ceiling mounting assembly further comprises a fixture flange. The captive spring engages the fixture flange. The sidewall is substantially cylindrical in shape. The sidewall has a spring adjustment area wherein a spring may be adjustably retained. The spring adjustment area receives a first end of the captive spring and a second end of the spring. The first end and the second end of the captive spring adjustable in a vertical direction.
According to a third exemplary embodiment, a tool-less recessed mounting assembly for a recessed light comprises a recessed lighting can having a substantially cylindrical sidewall, a spring adjustment area in the cylindrical sidewall, a spring extending from the cylindrical sidewall and disposed within the spring adjustment area, connection between the spring and the cylindrical sidewall being adjustable by hand and without the use of tools. The spring has a first end connected to the sidewall at the spring adjustment area and a second end slidable through the spring adjustment area. The spring providing a substantially vertically directed force. The spring provides the force a spaced distance from an edge of a ceiling aperture. The tool-less recessed mounting assembly further comprises a fixture flange depending from the recessed lighting can.
According to a fourth exemplary embodiment, a recessed enclosure mounting assembly comprises a retaining spring having a first end and a second end, an enclosure having a sidewall and at least one adjustment area for receiving the spring, a ceiling structure having an aperture, the enclosure extending through the aperture, the retaining spring captured between the adjustment area and an upper surface of the ceiling structure. The retaining spring provides a downward force on the ceiling a spaced distance from an edge of the ceiling aperture. The adjustment area has a first adjustment portion and a second adjustment portion. The first adjustment portion comprising a plurality of adjustment apertures. The retaining spring is vertically adjustable through the adjustment area. The retaining spring is adjustable without the use of tools. The retaining spring has an elastic body, an upper neck extending from the elastic body and a lower neck below the elastic body. The upper neck and the lower neck slideably extends through the sidewall of the enclosure.
According to a fifth exemplary embodiment, a combination captive retaining spring and enclosure for a recessed mounting assembly comprises an enclosure having a sidewall, the sidewall comprising a plurality of vertically spaced adjustment apertures for vertical adjustment of the enclosure, a retaining spring which may be adjustably positioned within the enclosure without the use of a tool, a clip depending from the enclosure, a ceiling structure having an upper surface and a lower surface, the upper surface engaged by the retaining spring and the lower surface engaged by the clip. The retaining spring provides a downward force on the ceiling structure spaced from an aperture edge of the ceiling structure. The retaining spring is toollessly adjustable.
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:
It is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless limited otherwise, the terms “connected,” “coupled,” and “mounted,” and variations thereof herein are used broadly and encompass direct and indirect connections, couplings, and mountings. In addition, the terms “connected” and “coupled” and variations thereof are not restricted to physical or mechanical connections or couplings.
Referring now in detail to the drawings, wherein like numerals indicate like elements throughout the several views, there are shown in
Referring initially to
Interior of the top 22, various electrical components are located for providing illumination are provided. Such components include a socket cup (not shown) and socket (not shown) which receives a lamp. Various types of lamps may be utilized such as incandescent, fluorescent, compact fluorescent, halogen, quartz and others know to one skilled in the art. If desirable a reflector (not shown) may be utilized within the can 14. In addition, a trim piece (not shown) may be installed at the lower end 20 of the recessed can 14. Such trim may aid in light distribution.
Spaced from the recessed lighting can 14 is a junction box 24 wherein connections may be made between a power source and the recessed lighting assembly 10. The junction box 24 may be formed of various materials but is also preferably formed of a lightweight rigid material. The junction box 24 may further comprise a removable or hingedly attached door providing access to the junction box interior. The junction box 24 may be used to wire various devices including but not limited to the recessed lights. For example fans, security systems, electric roof windows, wall outlets or other such devices requiring strain relief.
Extending between the junction box 24 and the recessed lighting can 14 is a conduit 26. The conduit 26 may be metallic with wiring of various gauge extending therethrough. Within the conduit 26 are a plurality of wires extending between the junction box 24 and the lighting elements within the recessed lighting can 14. The wiring provides control and power to the lighting socket. Alternatively, Romex cable, non metallic building wire, or other such electric connecting components may be used. A clamp may be positioned between in or around the junction box 24 to inhibit wire pulling through the conduit 26.
Along the sidewall 16 of the recessed lighting can 14 is at least one captive retaining spring 40. According to one exemplary embodiment, the can 14 utilizes three retaining springs 40 spaced substantially equidistantly about the periphery of the can 14. The springs 40 are captured between the ceiling and the engagement with the can 14. The captive retaining springs 40 provide a substantially vertical downward force on the upper surface of ceiling 12 in order to retain the recessed lighting can 14 in position extending through the ceiling aperture 13 of ceiling 12. The captive retaining springs 40 are adjustable in order to allow easy installation regardless of the ceiling thickness. Specifically, the captive retaining springs 40 are adjustable in a vertical direction. The captive retaining springs 40 may be shipped from the manufacturer in an assembled position and may be installed to retain the recessed lighting can 14 in its desired position without the use of tools as required by many prior art devices.
Beneath the captive retaining springs 40 along the sidewall 16 of the recessed lighting can 14 is at least one clip 80. Since the captive retaining springs 40 provide a downward force on the upper surface of the ceiling 12, the at least one clip 80 captures the ceiling 12 to fully retain the recessed lighting can 14 in its desired position relative to the lower surface of ceiling 12. The clip 80 may be formed of various lightweight rigid materials and may be fastened or otherwise affixed to the sidewall 16. Further, the clips 80 may be spaced about the lower perimeter 20 of the can 14.
Referring now to
Referring now to
The second end 52 of the retaining spring 40 is disposed through the second adjustment portion 64, which is substantially T-shaped but may comprise alternative structural configurations. The second adjustment portion 64 comprises a substantially vertical second slot detail 70 and a substantially horizontal slot detail 72 defining the substantially T-shaped second adjustment portion 64. It should be understood that although two adjustment portions are depicted, the upper and lower adjustment portions 62,64 may be connected vertically forming a single vertical slot wherein the first and second adjustment portions 62,64 are defined by horizontal slot detail 72. The second end 52 of the retaining spring 40 extends through the horizontal slot detail 72 when the retaining spring 40 is disposed in an uppermost position of the first adjustment portion 62. As depicted in
Referring now to
Referring now to
Referring now to
The foregoing description of several methods and an embodiment of the invention has been presented for purposes of illustration. It is not intended to be exhaustive or to limit the invention to the precise steps and/or forms disclosed, and obviously many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be defined by the claims appended hereto.
Number | Name | Date | Kind |
---|---|---|---|
394680 | Dawes | Oct 1888 | A |
393126 | Smart | Nov 1888 | A |
684264 | Kemmerer | Oct 1901 | A |
866473 | Keefe et al. | Sep 1907 | A |
1127527 | Schoen | Feb 1915 | A |
1137906 | Rosenberg | May 1915 | A |
1501524 | Cousins | Jul 1924 | A |
1631488 | Jones | Jun 1927 | A |
1662568 | Foell | Mar 1928 | A |
1704626 | Nero | Mar 1929 | A |
2063923 | Gries | Dec 1936 | A |
2305015 | Langer | Dec 1942 | A |
2518936 | Roberts | Aug 1950 | A |
2554258 | Lundquist | May 1951 | A |
2639368 | Pryne | May 1953 | A |
2647202 | Elmer | Jul 1953 | A |
2716185 | Burliuk et al. | Aug 1955 | A |
2739226 | Rex | Mar 1956 | A |
2753445 | Thomas et al. | Jul 1956 | A |
2757818 | Chanberlain | Aug 1956 | A |
2762598 | Runge | Sep 1956 | A |
2802933 | Broadwin | Aug 1957 | A |
2842281 | Chisholm | Jul 1958 | A |
2922030 | Bobrick | Jan 1960 | A |
2937841 | Bodian | May 1960 | A |
2965348 | Gerstel et al. | Dec 1960 | A |
3018083 | Bobrick | Jan 1962 | A |
3057993 | Gellert | Oct 1962 | A |
3082023 | Rudolph et al. | Mar 1963 | A |
3099404 | Kaufman et al. | Jul 1963 | A |
3168252 | Cagernoch | Feb 1965 | A |
3182187 | Gellert | May 1965 | A |
3286090 | Brown | Nov 1966 | A |
3313931 | Klugman | Apr 1967 | A |
3316399 | Totten | Apr 1967 | A |
3381123 | Docimo | Apr 1968 | A |
3420995 | Dunckel | Jan 1969 | A |
3512743 | Lipscomb | May 1970 | A |
3518420 | Kripp | Jun 1970 | A |
3544049 | Ribble et al. | Dec 1970 | A |
3590241 | Docimo et al. | Jun 1971 | A |
3609346 | Lund et al. | Sep 1971 | A |
3620401 | Lund | Nov 1971 | A |
3683173 | Guth, Jr. | Aug 1972 | A |
3697742 | Bobrick | Oct 1972 | A |
3700885 | Bobrick | Oct 1972 | A |
3749873 | Harper et al. | Jul 1973 | A |
3778609 | Ligerman | Dec 1973 | A |
3872296 | Cohen et al. | Mar 1975 | A |
4039822 | Chan et al. | Aug 1977 | A |
4048491 | Wessman | Sep 1977 | A |
4086480 | Lahm | Apr 1978 | A |
4142227 | Aikens | Feb 1979 | A |
4232361 | Kelsall | Nov 1980 | A |
4250540 | Kristofek | Feb 1981 | A |
4274615 | Chan et al. | Jun 1981 | A |
4293895 | Kristofek | Oct 1981 | A |
4318161 | Shanks | Mar 1982 | A |
4318162 | Sip | Mar 1982 | A |
4336575 | Gilman | Jun 1982 | A |
4382274 | De Backer et al. | May 1983 | A |
4408262 | Kusmer | Oct 1983 | A |
4414617 | Galindo | Nov 1983 | A |
4431151 | Schonasky | Feb 1984 | A |
4459648 | Ullman | Jul 1984 | A |
4471416 | Druffel | Sep 1984 | A |
4473873 | Quiogue | Sep 1984 | A |
4475147 | Kristofek | Oct 1984 | A |
4510559 | Kristofek | Apr 1985 | A |
4605816 | Jorgensen et al. | Aug 1986 | A |
4623956 | Conti | Nov 1986 | A |
4646212 | Florence | Feb 1987 | A |
4704664 | McNair | Nov 1987 | A |
4729080 | Fremont et al. | Mar 1988 | A |
4733339 | Kelsall | Mar 1988 | A |
4739460 | Kelsall | Apr 1988 | A |
4745533 | Smerz | May 1988 | A |
4751624 | Russo et al. | Jun 1988 | A |
4751627 | Usher | Jun 1988 | A |
4754377 | Wenman | Jun 1988 | A |
4829410 | Patel | May 1989 | A |
4887196 | Brown et al. | Dec 1989 | A |
5045985 | Russo et al. | Sep 1991 | A |
5068772 | Shapiro et al. | Nov 1991 | A |
5122944 | Webb | Jun 1992 | A |
5124901 | Sojka et al. | Jun 1992 | A |
5130914 | Bengochea | Jul 1992 | A |
5222800 | Chan et al. | Jun 1993 | A |
5236157 | Reggiani | Aug 1993 | A |
5291381 | Price | Mar 1994 | A |
5314148 | Jones | May 1994 | A |
5317493 | Muller et al. | May 1994 | A |
5373431 | Hayman et al. | Dec 1994 | A |
5377088 | Lecluze | Dec 1994 | A |
5452193 | Hinnefeld et al. | Sep 1995 | A |
5457617 | Chan et al. | Oct 1995 | A |
5538214 | Sinila | Jul 1996 | A |
5556188 | Poppenheimer | Sep 1996 | A |
5562343 | Chan et al. | Oct 1996 | A |
5564815 | Litman et al. | Oct 1996 | A |
5567041 | Slocum | Oct 1996 | A |
5609414 | Caluori | Mar 1997 | A |
5630663 | Ling et al. | May 1997 | A |
5669324 | Muir, III | Sep 1997 | A |
5672004 | Schmidt, Jr. | Sep 1997 | A |
5738436 | Cummings et al. | Apr 1998 | A |
5758959 | Sieczkowski | Jun 1998 | A |
5800050 | Leadford | Sep 1998 | A |
5823664 | Demshki, Jr. et al. | Oct 1998 | A |
5826970 | Keller et al. | Oct 1998 | A |
5857766 | Sieczkowski | Jan 1999 | A |
5941625 | Morand | Aug 1999 | A |
5944412 | Janos et al. | Aug 1999 | A |
5951151 | Doubeck et al. | Sep 1999 | A |
6016596 | Rodgers | Jan 2000 | A |
6079852 | Kamaya et al. | Jun 2000 | A |
6113245 | Reinert, Sr. | Sep 2000 | A |
6132245 | Wertz et al. | Oct 2000 | A |
6142439 | Aramaki | Nov 2000 | A |
6145798 | Janisse et al. | Nov 2000 | A |
6220728 | Andrus et al. | Apr 2001 | B1 |
6234644 | Kotovsky et al. | May 2001 | B1 |
6270238 | Mendelsohn et al. | Aug 2001 | B1 |
6343873 | Eberhard et al. | Feb 2002 | B1 |
6364510 | Bernhart et al. | Apr 2002 | B1 |
6375338 | Cummings et al. | Apr 2002 | B1 |
6431723 | Schubert et al. | Aug 2002 | B1 |
6505960 | Schubert et al. | Jan 2003 | B2 |
6554458 | Benghozi | Apr 2003 | B1 |
6827471 | Benghozi | Dec 2004 | B1 |
7118254 | Czech | Oct 2006 | B2 |
7234674 | Rippel et al. | Jun 2007 | B2 |
7331555 | St-Pierre | Feb 2008 | B2 |
20020131271 | Schubert et al. | Sep 2002 | A1 |
20030161155 | Caluori | Aug 2003 | A1 |
20030223240 | Houle | Dec 2003 | A1 |
20050258326 | St-Pierre | Nov 2005 | A1 |
Number | Date | Country | |
---|---|---|---|
20080023894 A1 | Jan 2008 | US |