Patent Application
20240190323
The present disclosure relates to the field of car components, more specifically, in particular to a car floor mat.
With the development of science and technology and the improvement of living standards, cars increasingly get into people's lives. The car is used as transportation means to achieve the function of transportation, and the requirements on the using experience of vehicles become higher and higher. As a necessity of vehicles, the car floor mat needs to meet both use requirements and safety requirements, such as wear resistance, dirt resistance, skid resistance, water resistance, high temperature resistance, softness, sound insulation and so on.
At present, the traditional car floor mat generally adopts injection molding production process, and the car floor mat prepared by injection molding process made of a single-layer material has at least the following problems: uneven thickness of the floor mat, edge warping due to low high-temperature resistance and so on.
In order to have a basic understanding of some aspects of the disclosed embodiments, a brief summary is given below. The summary is not intended to be a general comment or to identify key/important constituent elements or to describe the scope of protection of these embodiments, but rather to serve as a preface to the following detailed description.
The present disclosure provides a car floor mat to solve the problem of floor mat deformation caused by a single-layer structure or uneven thickness of the car floor mat. The car floor mat simultaneously meets the comprehensive performance requirements of wear resistance, scratch resistance, softness, stable structure, skid resistance and water resistance. Moreover, the car floor mat and components of the car floor mat are simple in structures, and are suitable for being applied in large-scale industrial production.
Therefore, in the first aspect, the embodiment of the present disclosure provides a car floor mat, including:
Preferably, the supporting layer is adjacent to the wear-resistant layer, and the stable layer is adjacent to the anti-skid layer.
Preferably, the car floor mat also includes a connecting layer. The connecting layer is arranged between the stable layer and the anti-skid layer. The connecting layer is of an equal-thickness plate-like structure. The connecting layer is respectively connected with the stable layer and the anti-skid layer by thermal combination and blistering.
Preferably, the stable layer includes a chemically crosslinked polyethylene foam material (XPE), the anti-skid layer includes polyethylene terephthalate (PET), and the connecting layer includes polyethylene (PE).
Preferably, the wear-resistant layer includes a mixture of thermoplastic vulcanizate (TPV) and a thermoplastic elastomer (TPE), and the supporting layer includes TPE.
Preferably, the wear-resistant layer includes TPV and TPE; and/or, the anti-skid layer includes PET; and/or, the supporting layer includes TPE; and/or, the stable layer includes XPE.
Preferably, the car floor mat also includes a mesh fabric arranged on a lower surface of the skid layer.
Preferably, an upper surface of the wear-resistant layer is provided with anti-skid strips.
The anti-deformation car floor mat provided by the embodiment of the present disclosure can achieve the following technical effects.
The multi-layer combined car floor mat is formed by heat sealing and blistering of the wear-resistant layer, the supporting layer, the stable layer and the anti-skid layer. Different materials play different roles. The wear-resistant layer is arranged on a top layer, so that the wear resistance of the floor mat can be increased. The supporting layer and the stable layer can play a role in supporting the floor mat, so that the floor mat is prevented from deforming. Then, the anti-skid layer at the bottom makes contact with a bottom surface, so that the floor mat is stably connected into a car, and a skid problem is prevented. Moreover, multiple floor mats of equal-thickness plate-like structures. After heat sealing and blistering, the floor mats can be of equal-thickness structures, so that the problem of deformation or instability due to uneven thicknesses of the floor mat can be prevented.
It should be understood that the above overall description and later description are just exemplary and explanatory, rather than restricting the present disclosure.
One or more embodiments are illustrated by figures in the corresponding attached figures, and these illustrative descriptions and attached figures do not constitute limitations on the embodiments. Components with the same reference numerals in the attached figures are shown as similar components. The attached figures do not constitute scale limitations.
100, floor mat; 101, wear-resistant layer; 102, anti-skid layer; 103, supporting layer; 104, stable layer; 105, connecting layer; 106, mesh fabric; 107, connecting inverted hook; and 108, anti-skid strip.
In order to have a more detailed understanding of the features and technical contents of the embodiment of the present disclosure, the implementation of the embodiment of the present disclosure are described in detail with the attached figures. The attached figures are used for reference only and are not used to limit the embodiment of the present disclosure. In the following technical description, for convenience of explanation, a number of details are used to provide a full understanding of the disclosed embodiments. However, one or more embodiments may still be practiced without these details. In other cases, well-known structures and devices may simplify the presentation in order to simplify the attached figures.
In the specification, claims and attached figures of in the embodiment of the present disclosure, the terms such as “first” and “second” are intended to distinguish between similar objects but do not necessarily indicate a specific order or sequence. It should be understood that the data termed in such a way are interchangeable in proper circumstances, so that the embodiment of the present disclosure described herein can be implemented in other orders than the order illustrated or described herein. In addition, the terms “including”, “having”, or any other variant thereof, are intended to cover a non-exclusive inclusion.
In the description of the present disclosure, the indicative direction or position relations of the terms such as “upper”, “lower”, “inner”, “middle”, “outer”, “front” and “rear” are direction or position relations illustrated based on the attached figures. The terms are mainly used for facilitating the description and embodiments of the present disclosure, but not for indicating or hinting that the indicated device or element must be in a specific direction and is constructed and operated in the specific direction. Also, besides direction or position relations, some of the terms above may be used to refer to other meanings, for example, the term “on” may also be used to refer to some kind of dependency or connection relationship in some cases. For any person skilled in the art, the specific meanings of the terms in the present disclosure can be understood according to specific conditions.
Moreover, the terms “arranged”, “connected” and “fixed” should be understood broadly. For example, the connection may be fixed connection, detachable connection or integral construction; the connection may be mechanical connection or electrical connection; the connection may be direct connection, or indirect connection through an intermediate, or internal communication between two devices, elements or components. For any person skilled in the art, the specific meanings of the terms in the present disclosure can be understood according to specific conditions.
In the descriptions of the embodiments of the present disclosure, the terms “a plurality of” means at least two, unless otherwise specified.
In the present disclosure, the character “/” generally indicates an “or” relationship between the associated objects. For example, A/B stands for A or B.
The term “and/or” describes an association relationship for describing associated objects and represents that three relationships may exist. For example, A and/or B represent three relationships: A or B, or A and B.
It needs to be illustrated that under the compatible condition, the embodiments in the present disclosure and the features in the embodiments can be combined with each other.
As shown in
A car floor mat 100 includes:
By adopting the car floor mat provided by the embodiment of the present disclosure, the floor mat is formed by heat sealing and blistering connection of a wear-resistant layer 101, a supporting layer 103, a stable layer 104 and an anti-skid layer 102. The bending resistance of the floor mat can be increased by the connection between the multi-layer combined floor mats, and the floor mat in different layers can play different roles. The wear resistance of the floor mat can be increased through the wear-resistant layer 101, and the supportability and stability on the floor mat can be increased through the supporting layer 103 and the stable layer 104. The problem that the floor mat is deformed can be avoided. The anti-skid layer 102 can be tightly connected with a bottom layer inside a vehicle, so that the floor mat is prevented from skidding when in use. Moreover, each layer of the rubber mat is of an equal-thickness structure, so that the floor mats can be ensured to be of equal-thickness structures after being combined, and the floor mat can be in required shapes by heat sealing and blistering.
Further, the supporting layer 103 is adjacent to the wear-resistant layer 101, and the stable layer 104 is adjacent to the anti-skid layer 102. In the embodiment, a multi-layer structure of the floor mat 100 sequentially includes a wear-resistant layer 101, a supporting layer 103, a stable layer 104 and an anti-skid layer 102, wherein the supporting layer 103 and the wear-resistant layer 101 are partially made of the same materials and can form a more stable connected structure with each other.
Further, the car floor mat 100 also includes a connecting layer 105. The connecting layer 105 is arranged between the stable layer 104 and the anti-skid layer 102. The connecting layer is of an equal-thickness plate-like structure. The connecting layer 105 is respectively connected with the stable layer 104 and the anti-skid layer 102 by heat sealing and blistering.
In the embodiment, the connecting layer 105 is arranged between the stable layer 104 and the anti-skid layer 102. The connecting strength between the stable layer 104 and the anti-skid layer 102 can be increased through the connecting layer 105, and unstable adhesion between the stable layer 104 and the anti-skid layer 102 can be prevented from causing the problems of layering and cracking.
Specifically, the stable layer 104 includes a chemically crosslinked polyethylene foam material (XPE), the anti-skid layer 102 includes polyethylene terephthalate (PET), and the connecting layer 105 includes polyethylene (PE).
Wherein, the PE material can be stably bonded with XPE and also can be stably bonded with PET, so the adhesion between the stable layer 104 and the anti-skid layer 102 can be increased.
Further, the wear-resistant layer 101 includes a mixture of thermoplastic vulcanizate (TPV) and a thermoplastic elastomer (TPE), and the supporting layer 103 includes TPE. In the embodiment, the wear-resistant layer 101 is made of a mixture of TPV and TPE, so that the wear-resistant and scratch-resistant performances can be enhanced. The stable layer 103 is made of TPE, so that the softness of the floor mat can be adjusted, a stable supporting role is achieved, and the floor mat is prevented from deforming. The material of the supporting layer 103 is partially the same as that of the wear-resistant layer 101, and the two layers can be stably bonded, so that the overall stability of the multi-layer structure is improved.
Further, the wear-resistant layer 101 includes TPV and TPE. The mixture of TPV and TPE is used, and good wear-resistant and scratch-resistant performances can be obtained.
Further, the anti-skid layer 102 includes PET. PET is adopted to provide an anti-skid performance, and the stability of the floor mat is further improved.
Further, the supporting layer 103 includes TPE. TPE is adopted, and the softness of the floor mat can be adjusted to provide a supporting performance. TPE can be stably bonded with the material of the wear-resistant layer 101.
Further, the stable layer 104 includes XPE. XPE is adopted, and mainly plays a role in preventing deformation.
Further, the connecting layer 105 includes PE. PE is adopted and can be combined with the XPE of the stable layer 104 and the PET of the anti-skid layer 102 respectively, so that the adhesion between the layers is increased, and the stability of the floor mat is improved.
Further, the car floor mat 100 also includes a mesh fabric 106 arranged on a lower surface of the skid layer 102.
In the embodiment, the mesh fabric 106 is paved on the lower surface of the anti-skid layer 102, and the mesh fabric 106 is fused on the bottom of the anti-skid layer 102, so that the floor mat can be stably connected to the bottom of the vehicle through the mesh fabric 106.
Further, the mesh fabric 106 is formed by warp and weft weaving, and a lower surface of the mesh fabric 106 is provided with connecting inverted hooks 107.
In the embodiment, the mesh fabric 106 is woven, and the mesh fabric 106 is woven in warp and weft, so that the mesh fabric 106 can also play a role in stabilizing the floor mat, sheets of the floor mat can be prevented from stretching, and the floor mat can be well shaped and stabilized. The connecting inverted hooks 107 arranged on the mesh fabric 106 can be connected with a felt at the bottom of the vehicle, so that the floor mat can be fixed on the felt.
Further, an upper surface of the wear-resistant layer 101 is provided with anti-skid strips 108.
In the embodiment, the anti-skid strips 108 on the upper surface of the wear-resistant layer 101 can increase the friction force of the floor mat, so that the foot of a passenger can be prevented from skidding on the floor mat.
The following description fully shows specific embodiments of the present disclosure, so that those skilled in the art can practice and reproduce the specific embodiments. Other embodiments may include structural and other changes. Embodiments only represent possible variations. Unless explicitly required, individual parts and functions are optional, and the order of operation can be changed. Portions and features of some embodiments may be included in or in place of portions and features of other embodiments. The embodiment of the present disclosure is not limited to the structures that are described in the foregoing and that are shown in the attached figures, and modifications and changes may be made without departing from the scope of the present disclosure. The scope of the present disclosure is limited only by the appended claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202323227348.8 | Oct 2023 | CN | national |
