Claims
- 1. A carbamate-functional polymer having a backbone made by addition polymerization, the polymer comprising
from at least 66 to 100% by weight, based on the total weight of the carbamate-functional polymer, of one or more repeat units A selected from the group consisting of 12from 0 to less than 35% by weight, based on the total weight of the carbamate-functional polymer, of one or more repeat units A′ having the structure 13the carbamate-functional polymer having an equivalent weight of at least 250 grams of polymer per carbamate group, wherein R is an at least divalent nonfunctional linking group having from 1 to 60 carbons atoms and from 0 to 20 heteroatoms selected from the group consisting of oxygen, nitrogen, sulfur, phosphorus, and silane, and mixtures thereof, R′ is an at least monovalent nonfunctional linking group having from 1 to 60 carbons atoms and from 0 to 20 heteroatoms selected from the group consisting of oxygen, nitrogen, sulfur, phosphorus, and silane, and mixtures thereof, R″ is H or a monovalent nonfunctional linking group having from 1 to 60 carbons atoms and from 0 to 20 heteroatoms selected from the group consisting of oxygen, nitrogen, sulfur, phosphorus, and silane, and mixtures thereof, L is a divalent nonfunctional linking group having from 1 to 60 carbons atoms and from 0 to 20 heteroatoms selected from the group consisting of oxygen, nitrogen, sulfur, phosphorus, and silane, and mixtures thereof, F, F1 and F2 are functional groups selected from the group consisting of primary carbamate groups, beta-hydroxy primary carbamate groups, hydroxyl groups, and mixtures thereof, with the proviso that at least one of F1 and F2 are a primary carbamate group or a beta-hydroxy primary carbamate group, and n is an integer from 0 to 3.
- 2. The polymer of claim 1 wherein the at least monovalent nonfunctional linking group R′ comprises at least one branched alkyl group of a least 5 carbons,
- 3. The polymer of claim 2 wherein the at least one branched alkyl group has 10 carbons.
- 4. The polymer of claim 1 wherein R, R′ or R″ comprise one or more groups selected from the group consisting of esters, amides, secondary carbamates, ethers, secondary ureas, ketones, aliphatic groups, cycloaliphatic groups, aromatic groups, and mixtures thereof.
- 5. The polymer of claim 1 wherein R″ is H.
- 6. The polymer of claim 1 comprising less than 20 percent by weight of repeat units A′, based on the total weight of the carbamate-functional polymer.
- 7. The polymer of claim 1 comprising less than 10 percent by weight of one or more repeat units A′, based on the total weight of the carbamate-functional polymer.
- 8. The polymer of claim 1 comprising from 1.0 to 9.0 percent by weight of one or more repeat units A′, based on the total weight of the carbamate-functional polymer.
- 9. The polymer of claim 1 comprising less than 1 percent by weight of one or more repeat units A′, based on the total weight of the carbamate-functional polymer.
- 10. The polymer of claim 1 wherein the equivalent weight is from 300 to 550 grams of polymer per primary carbamate group.
- 11. The polymer of claim 10 having an equivalent weight of from 350 to 450 grams of polymer per primary carbamate group.
- 12. The polymer of claim 1 wherein one or more of R, R′, or R″ are the reaction product of a functional group of a monomer A and a compound B having at least one functional group (b1) reactive with the functional group of monomer A.
- 13. The polymer of claim 12 wherein compound B further comprises an additional functional group selected from the group consisting of hydroxy groups, carbamate groups, groups convertible to hydroxy groups, and groups convertible to carbamate groups.
- 14. The polymer of claim 12 wherein one or more of R, R′, or R″ are the reaction product of an acrylic acid group and a glycidyl group containing monomer.
- 15. The polymer of claim 1 wherein
R is an alkyl ester group, R′ is a branched alkyl ester group of from 1 to 15 carbons, R″ is selected from the group consisting of hydrogen, aromatic groups, alkyl groups of from 1 to 10 carbons, and mixtures thereof, L is selected from the group consisting of 14and isomers thereof, F, F1 and F2 are selected from the group consisting of hydroxyl and primary carbamate, and n is 0.
- 16. The polymer of claim 15 wherein
- 17. The polymer of claim 15 wherein more than 50% of F1 are primary carbamate groups and more than 50% of F2 are hydroxyl groups,
- 18. A method of making a carbamate-functional polymer, comprising
preparing a backbone polymer comprising one or more functional groups F′ by addition polymerizing
from at least 66 to 100% by weight, based on the total weight of the carbamate-functional polymer, of one or more ethylenically unsaturated carbamate free monomers A having at least one functional group F′, and from 0 to less than 35% by weight, based on the total weight of the carbamate-functional polymer, of one or more nonfunctional ethylenically unsaturated monomers A′, and reacting the backbone polymer with one or more compounds B so as to produce a carbamate-functional polymer having at least one carbamate group, said one or more compounds B having at least one functional group (b1), which upon reaction with either a functional group F′ or the reaction product of one or more prior reactions of a functional group (b1) and functional group F′, results in a carbamate group, wherein the carbamate-functional polymer having at least one carbamate group has an equivalent weight of at least 250 grams of polymer per carbamate group.
- 19. The method of claim 18 wherein the functional group F′ on the backbone polymer is selected from the group consisting of hydroxyl groups, acid groups, epoxy groups, and mixtures thereof
- 20. The method of claim 18 wherein preparing the backbone polymer comprises polymerizing
from at least 66 to 100% by weight, based on the total weight of the carbamate-functional polymer, of one or more ethylenically unsaturated carbamate free monomers A selected from the group consisting of hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, glycidyl methacrylate, the carbonate of glycidyl methacrylate, TMI®, isocyanatoethyl methacrylate, acrylic acid, methacrylic acid and mixtures thereof, and from 0 to less than 35% by weight, based on the total weight of the polymer, of one or more nonfunctional ethylenically unsaturated monomers A′ selected from the group consisting of styrene, methyl methacrylate, ethyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate, butyl methacrylate, ethylhexyl methacrylate, ethylhexyl acrylate, isobutyl acrylate, isobutyl methacrylate, t-butyl acrylate, t-butyl methacrylate, cyclohexyl acrylate, isobornyl methacylate, and mixtures thereof.
- 21. The method of claim 20 comprising polymerizing
from at least 80 to 100% by weight, based on the total weight of the polymer, of one or more ethylenically unsaturated carbamate free monomers A selected from the group consisting of hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, glycidyl methacrylate, the carbonate of glycidyl methacrylate, TMI®, isocyanatoethyl methacrylate, acrylic acid, methacrylic acid and mixtures thereof, and from 0 to less than 20% by weight, based on the total weight of the polymer, of one or more nonfunctional ethylenically unsaturated monomers A′ selected from the group consisting of styrene, methyl methacrylate, ethyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate, butyl methacrylate, ethylhexyl methacrylate, ethylhexyl acrylate, isobutyl acrylate, isobutyl methacrylate, t-butyl acrylate, t-butyl methacrylate, cyclohexyl acrylate, isobornyl methacylate, and mixtures thereof.
- 22. The method of claim 21 comprising polymerizing
from at least 90 to 100% by weight, based on the total weight of the polymer, of one or more ethylenically unsaturated carbamate free monomers A selected from the group consisting of hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, glycidyl methacrylate, the carbonate of glycidyl methacrylate, TMI®, isocyanatoethyl methacrylate, acrylic acid, methacrylic acid and mixtures thereof, and from 1 to less than 10% by weight, based on the total weight of the polymer, of one or more nonfunctional ethylenically unsaturated monomers A′ selected from the group consisting of styrene, methyl methacrylate, ethyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate, butyl methacrylate, ethylhexyl methacrylate, ethylhexyl acrylate, isobutyl acrylate, isobutyl methacrylate, t-butyl acrylate, t-butyl methacrylate, cyclohexyl acrylate, isobornyl methacylate, and mixtures thereof.
- 23. The method of claim 22 comprising polymerizing
from at least 91 to 99% by weight, based on the total weight of the polymer, of one or more ethylenically unsaturated carbamate free monomers A selected from the group consisting of hydroxyethyl acrylate, hydroxyethyl methacrylate, hydroxypropyl methacrylate, glycidyl methacrylate, the carbonate of glycidyl methacrylate, TMI®, isocyanatoethyl methacrylate, acrylic acid, methacrylic acid and mixtures thereof, and from 1 to less than 9% by weight, based on the total weight of the polymer, of one or more nonfunctional ethylenically unsaturated monomers A′ selected from the group consisting of styrene, methyl methacrylate, ethyl methacrylate, methyl acrylate, ethyl acrylate, butyl acrylate, butyl methacrylate, ethylhexyl methacrylate, ethylhexyl acrylate, isobutyl acrylate, isobutyl methacrylate, t-butyl acrylate, t-butyl methacrylate, cyclohexyl acrylate, isobornyl methacylate, and mixtures thereof.
- 24. The method of claim 18 which makes the carbamate-functional polymer comprising from at least 66 to 100% by weight, based on the total weight of the polymer, of one or more repeat units A selected from the group consisting of
- 25. The method of claim 18 further comprising polymerizing
from at least 66 to 100% by weight, based on the total weight of the polymer, of one or more ethylenically unsaturated carbamate free monomers A having at least one functional group F′, and from 0 to less than 35% by weight, based on the total weight of the polymer, of one or more nonfunctional ethylenically unsaturated monomers A′ in the presence of a solvent blend comprising one or more co-solvents having a dielectric constant of at least 15 and which are free of functional groups selected from the group made up of ketones, esters, ethers, hydroxyls, and mixtures thereof.
- 26. The method of claim 25 wherein the solvent blend comprises from 5 to 100%, based on the total solvent blend, of said one or more co-solvents.
- 27. The method of claim 26 wherein the solvent blend comprises at least 90% by weight, based on the total weight of the solvent blend, of said one or more co-solvents.
- 28. The method of claim 25 wherein the said one or more co-solvents comprise one or more functional groups selected from the group consisting of epoxy, primary carbamate groups, and mixtures thereof.
- 29. The method of claim 28 wherein the said one or more co-solvents is methyl carbamate.
- 30. A method of improving the adhesion of a first coating composition to a subsequently applied material, comprising
providing a first coating composition comprising a polymer having a backbone resulting from addition polymerization and having from 0 to less than 35 weight percent of repeat units from nonfunctional ethylenically unsaturated monomers A′, based on the total weight of the polymer.
- 31. The method of claim 30, further comprising
applying the first coating composition to a substrate to provide a coated substrate, and subsequently applying a material to the coated substrate.
- 32. The method of claim 30 wherein the strength of the adhesive bond between the coated substrate and the material is greater than the strength of an adhesive bond between a second coated substrate and a second material wherein the second coated substrate comprises a second coating composition comprising a polymer having a backbone resulting from addition polymerization and 35 or more weight percent of repeat units from nonfunctional ethylenically unsaturated monomers A′, based on the total weight of the polymer.
- 33. A method of making a composite comprising a coated substrate, an adhesive composition, and a glass having at least one surface, the method comprising
providing a coating composition comprising a polymer having a backbone resulting from addition polymerization and from 0 to less than 35 weight percent of repeat units from nonfunctional ethylenically unsaturated monomers A′, based on the total weight of the polymer, applying the coating composition to a substrate to provide a coated substrate, applying an adhesive composition to the coated substrate, and adhering a glass having at least one surface to the adhesive composition to form a composite wherein the at least one surface of the glass is adhered to the coated substrate by the adhesive composition.
- 34. The method of claim 33 wherein the strength of the adhesive bond between the at least one surface of the glass and the coated substrate is greater than the strength of an adhesive bond in a second composite wherein a second substrate was coated with a second coating composition comprising a polymer having a backbone resulting from addition polymerization and 35 or more weight percent of repeat units from nonfunctional ethylenically unsaturated monomers A′, based on the total weight of the polymer.
- 35. A coating composition comprising the polymer of claim 1.
- 36. The coating composition of claim 35 further comprising a flow additive selected from the group consisting of polyvinyl acrylic copolymers, hydroxyl functional polyether polysiloxanes, halogenated polysiloxanes and mixtures thereof,
- 37. The coating composition of claim 35 further comprising one or more HALS having a molecular weight of at less than 300, most preferable less than 260
Parent Case Info
[0001] This application claims the benefit of prior U.S. Provisional Applications Nos. 60/157,166, 60/157,164, and 60/157,165, all filed Sep. 30, 1999.
Provisional Applications (3)
|
Number |
Date |
Country |
|
60157166 |
Sep 1999 |
US |
|
60157164 |
Sep 1999 |
US |
|
60157165 |
Sep 1999 |
US |
Divisions (1)
|
Number |
Date |
Country |
Parent |
09677063 |
Sep 2000 |
US |
Child |
10348492 |
Jan 2003 |
US |