Patent Application
20190152000
The present application claims the priority of China Application No. 201711141942.1, filed Nov. 17, 2017, the disclosure of which is incorporated herein by reference in its entirety.
This invention is related to the welding field, especially related to the carbide saw blade and welding method thereof.
The carbide circular saw blades are widely used in the furniture manufacturing, engineering and construction, and home decoration field.
The prior art is performed by manual welding or automatic equipment welding, during the welding process, due to the difficulty in controlling temperature and time, tempering could not completely eliminate the stress of the base tooth holder and reduce the hardness of the base tooth holder, resulting in: {circle around (1)} during the cutting process, since the impact to aluminum alloy saw blade is large, the safety issue of the tooth holder breaking is easy to occur; {circle around (2)} for the saw blade with pitch ≤12 mm, there is a critical interlaced state in the welding thermal influence area between two adjacent sawteeth during welding, so the safety issue of tensile stress cracking is easy to occur.
The object of the invention is to provide the carbide saw blade and welding method thereof, one aspect of the present invention solves the problems cutting off the tooth holder caused by inconsistence hardness or high hardness of saw blade tooth holder. The other aspect of the invention solves the problem of stress cracking between adjacent sawteeth, and reduces the product scrapped and lower the product safety issues. The centralized processing in a closed vessel could make reliable product performance.
In order to solve the above problems, one aspect of the present invention provides a method of welding carbide saw blade, comprising:
S1, heating the carbide tool bit, the welding wire, the welding flux and the saw blade base well-placed.
S2, at temperature 760° C.-840° C., spreading the melted welding wire to the gap between the carbide tool bit and the saw blade base by using the wetting action of the welding flux;
S3, cooling to obtain a preliminary welding body, when the temperature of the preliminary welding body is lower than 350° C., the preliminary welding body will be processed to first tempering;
S4, within 1-3 hours after first tempering, second tempering the preliminary welding body to obtain carbide saw blade;
wherein second tempering process is performed in a sealed container, and in this container the temperature of each spatial location is consistent.
Further, the welding flux is one or more of h285, UN285, or flux 102.
Further, first tempering temperature is between 400° C. to 500° C., and first tempering time is 0.5˜2 second.
Further, second tempering temperature is between 380° C. to 480° C., and second tempering time is 3˜5 hours.
Further, to heating, first temper and/or second temper the carbide tool bit, the welding wire, the welding flux and the saw blade base by using an induction coil.
The other aspect of the invention provides a carbide saw blade produced by the above method of welding the carbide saw blade, the carbide saw blade comprising a saw blade base and a carbide tool bit welded on the saw blade base.
By second tempering process, the present invention on one side solves the problem of cutting off the tooth holder caused by inconsistence hardness or high hardness of saw blade tooth holder, on the other side solves the problem of stress cracking between adjacent saw teeth.
To make the objective, technical solutions, and advantages of the present invention more clear, we will describe the present invention in further detail with reference to the specific embodiment and the accompanying drawings. It should be understood that these descriptions are only exemplary, and are not intended to limit the scope of the invention. Furthermore, in the following description, the descriptions of well-known structures and techniques are omitted, in order to avoid unnecessarily obscuring the concepts of the present invention.
As shown in the
S1, heating the carbide tool bit 2, the welding wire, the welding flux and the saw blade base that well-placed, heating time is 4-10 second, and heating temperature is 760° C.-840° C.;
S2, at temperature 760° C.-840° C., spreading the melted welding wire to the gap between the carbide tool bit 2 and the saw blade base 4 by using the wetting action of the welding flux, to weld the carbide tool bit 2 to the saw blade base 4;
S3, cooling to obtain a preliminary welding body, when the temperature of the preliminary welding body is lower than 350° C., the preliminary welding body will be processed to first tempering; preferably, first tempering temperature is 400° C.-500° C., first tempering time is 0.5˜2 seconds.
S4, within 1-3 hours after first tempering, second tempering the preliminary welding body to obtain carbide saw blade. Preferably, second tempering temperature is: 380° C.-480° C., second tempering time is 3 to 5 hours. Wherein, second tempering has to be done in a sealed container and the temperature of the container should be the same in various spatial location of the container.
Alternatively, the Welding Flux is One of More of h285, UN285 or Flux 102.
Another Embodiment of the Present Invention Provides a Carbide Saw Blade Produced by the Above Method of Welding the Carbide Saw Blade, the Carbide Saw Blade Includes the Saw Blade Base and the Carbide Tool Bit Welded on the Saw Blade Base.
Specifically, the carbide circular saw blades through the vortex heat produced by an induction coil, heat the carbide tool bit, the welding wire, the welding flux, the saw blades base placed in the magnetic field to 760° C.-840° C., then melted welding wire (wire m. p. 690° C.-760° C.), under the wetting action of welding flux, spreads to the gap between the carbide tool bit and the saw blade base, after the welding wire covers the whole, the induction coil stops heating to let them cool naturally, until the temperature is below about 350° C., the induction coil is reheated to perform first medium temperature tempering (400° C.-500° C.) on the welded part, to obtain the preliminary welding body, then let the preliminary welding body cool naturally to complete carbide saw blade welding, within 1˜3 hours after first tempering, second tempering is performed on the preliminary welding body to obtain the carbide saw blade.
Here, within 1-3 hours after first tempering treatment, the preliminary welding body after the initial first tempering treatment can be collected and hung on the hanging rod of the trailer and sent to the sealed box furnace, then the temperature is raised to 380° C.-480° C. for incubation 3-5 hours, after the incubation is completed, take out and naturally cool in the air. The box furnace must be sealed and well insulated, at the same time, the heat pipe needs to be installed on the three inner walls of the box furnace and a stirring fan is installed on the box to ensure uniform temperature in each spatial location in the furnace, this is the key to realization of the present invention.
Optionally, using the induction coil, the carbide tool bit, the welding wire, the welding flux and the saw blade base, are heated, first tempered and/or second tempered.
As Shown in
The prior art is performed by manual welding or automatic equipment welding, during the welding process, due to the difficulty in controlling temperature and time, tempering could not completely eliminate the stress of the base tooth holder and reduce the hardness of the base tooth holder, resulting in: {circle around (1)} during the cutting process, since the impact to aluminum alloy saw blade is large, the safety issue of the tooth holder breaking is easy to occur; {circle around (2)} for the saw blade with pitch ≤12 mm, there is a critical interlaced state in the welding thermal influence area between two adjacent sawteeth during welding, so the safety issue of tensile stress cracking is easy to occur.
1. Analysis of the Problem of Easy Breaking of the Tooth Holder
According to the test data of Table 1, the hardness value of the sawtooth, after welding, machine tempering and artificial tempering, is not stable, and the sawtooth 1-sawtooth 4 with a higher hardness have safety problems of tooth holder breaking influenced by the impact force during cutting.
By second tempering process after welding (tempering temperature at 380° C., 440° C., 480° C.), as shown in
It can be Seen from the Test Data of Table 2, Table 3 and Table 4 that after Second Tempering Treatment, the Hardness of the Tooth Holder is Relatively Stable, and the Hardness of the Tooth Holder is Lowered, the Toughness of the Tooth Holder is Increased, Thereby Improving the Risk of Cutting the Broken Teeth.
2. Analysis of the Problem of Tensile Stress Cracking Between Adjacent Saw Teeth.
The cracking data of tensile stress between adjacent saw teeth of products above 12 inches processed by second tempering process after are shown in Table 6 below:
It can be seen from the statistical data in Table 4 that the tensile stress cracking appearing between adjacent saw teeth after second tempering treatment has been completely solved, which reduces the safety risk of the product use, and increases the economic benefit.
The present invention aims to protect the carbide saw blade and welding method thereof, on the one hand, the present invention solves the problem that the sawtooth tooth holder has uneven hardness and high hardness, resulting in cutting the broken tooth holder. On the other hand, the problem of tensile stress cracking between adjacent saw teeth is solved, which reduces the scrapping of products and reduces the safety problem of product use. In addition, centralized processing in a sealed container makes the product performance more reliable.
It should be understood that the above detailed embodiments of the present invention are only used to exemplify or explain the principles of the invention and are not intended to limit the invention. Therefore, any modifications, equivalent substitutions, improvements and the like made without departing from the spirit and the scope of the invention, all should be included in the scope of the protection of the present invention. In addition, the attached claims are intended to cover all that fall within the range and the scope of the claims, or all variations and modifications within the equivalents of such scope and boundaries.
| Number | Date | Country | Kind |
|---|---|---|---|
| 201711141942.1 | Nov 2017 | CN | national |
