Carbon black-rich rubber composition containing particulate hydrophylic water absorbing polymer and tire with tread thereof

Abstract
This invention relates to a rubber composition which contains a dispersion of a particulate hydrophilic water absorbing polymer and tire with a tread thereof.
Description
EXAMPLE I

Rubber compositions were prepared for evaluating an effect of an inclusion of a dispersion of small amount of cross-linked, water absorbing polymer granules (SAP) in a carbon black-reinforced, conjugated diene-based elastomer-containing rubber composition.


Samples CE1, CE2 and CE3 are comparative rubber samples which contained various amounts of rubber reinforcing carbon black without silica reinforcing filler and without an inclusion of the SAP.


Samples E1, E2 and E3 are experimental samples which contained rubber reinforcing carbon black without silica reinforcing filler and contained various amounts of an SAP dispersion.


Comparative rubber Sample CE2 and Experimental rubber Samples E1, E2 and E3 (containing the water absorbing granule dispersion) were comparatively similar in a sense that each contained 50 phr of rubber reinforcing carbon black.


The rubber compositions were prepared by mixing the ingredients in sequential mixing steps in one or more internal rubber mixers.


The basic recipe for the rubber Samples is presented in the following Table 1 and recited in parts by weight unless otherwise indicated.











TABLE 1







Parts

















Non-Productive Mixing Step (NP), (mixed to 170° C.)



Cis 1,4-polybutadiene rubber1
20


Styrene/Butadiene rubber2
80


Carbon black (N299)3
variable


Superabsorbent polymer (SAP)4
variable


Zinc oxide
3.5


Processing oil5
10


Stearic acid6
2


Antioxidant7
0.75


Productive Mixing Step (PR), (mixed to 110° C.)


Sulfur
1.5


Sulfenamide and tetramethylthiuram disulfide cure accelerators
1.3






1As Budene 1207 ™ from The Goodyear Tire & Rubber Company




2Solution polymerization prepared styrene/butadiene rubber as SLF16Sn42 ™ from The Goodyear Tire & Rubber Company having a bound styrene content of about 16 percent




3Rubber reinforcing carbon black as N299, an ASTM designation




4Water absorbing resin granules as Liquasorb 1010 ™ from the BASF company, a cross-linked sodium polyacrylate resin reportedly having an ability to absorb up to 240 g/g distilled water at a temperature of about 23° C. and having an average particle size smaller than 100 microns




5Rubber processing oil




6Fatty acid comprised (composed) of at least 90 weight percent stearic acid and a minor amount of other fatty acid comprised (composed) primarily of palmitic and oleic acids.




7Antidegradant of the diamine type







The following Table 2 illustrates cure behavior and various physical properties of rubber compositions based upon the basic recipe of Table 1.












TABLE 2









Comparative Samples
Experimental Samples














CE1
CE2
CE3
E1
E2
E3
















Carbon black phr
40
50
60
50
50
50


Water absorbing polymer (SAP) phr
0
0
0
5
10
20


Water absorbing capability of cured
ND2
0
ND
ND
2.2
16.2


thin rubber sheet (% weight gain)1


Stress-strain, ATS, 14 min, 160° C.3


100% modulus (MPa)
1.6
2
2.8
2
2
2.1


300% modulus (MPa)
8.02
11.2
14.5
10.7
10.5
10.2


Tensile strength (MPa)
13.8
17.6
17.7
16
14.8
13.2


Elongation at break (%)
444
437
379
418
403
384


Shore A Hardness


 23° C.
59
66
72
65
67
69


100° C.
56
61
66
61
62
64


Rebound


 23° C.
51
45
40
46
45
44


100° C.
66
61
57
61
61
61


RDS Strain sweep, RPA, 10 Hz, 30° C.4


Modulus G′, at 0.1% strain (MPa)
2.7
5.6
10.2
5.6
6
6.4


Modulus G′, at 50% strain (MPa)
1.2
1.5
2
1.5
1.6
1.7


Tan delta at 5% strain
0.17
0.23
0.27
0.23
0.22
0.22


Wet skid resistance5 on asphalt road
98
100
111
103
107
112


surface (%) compared to Comparative


Sample CE2 having been normalized


to 100%






1Data obtained from the measurement of weight percentage gain of a very thin cured rubber sheet (1 inch wide by 1 inch long by 1/8 inch thick, or 2.54 cm wide by 2.54 cm long by 0.32 cm thick) immersed in de-ionized water at 23° C. for 60 seconds.




2Measurement not determined (ND)




3Data according to Automated Testing System instrument by the Instron Corporation which incorporates six tests in one system. Such instrument may determine ultimate tensile, ultimate elongation, modulii, etc. Data reported in the Table is generated by running the ring tensile test station which is an Instron 4201 load frame.




4Data according to Rubber Process Analyzer as RPA 2000 ™ instrument by Alpha Technologies, formerly the Flexsys Company and formerly the Monsanto Company. References to an RPA-2000 instrument may be found in the following publications: H. A. Palowski, et al, Rubber World, June 1992 and January 1997, as well as Rubber & Plastics News, April 26 and May 10, 1993.




5Data according to ASTM E303 using a British Portable Skid Tester (BPST). Reference to the BPST may be found in G. B. Ouyang et al, paper presented at a meeting of the Rubber Division of the American Chemical Society, Denver, Colorado, May 1 through 20, 1993; and Guistino et al paper presented at a meeting of the Rubber Divisionof the American Chemical Society, Toronto, Ontario, May 10 through 12, 1983. The surface of the BPST test block was in contact with a wet towel for about one minute at about 23° C. prior to the test to ensure that the sample testing surface was wet. The wet skid resistance of the rubber composition is reported as relative values (%) toComparative rubber Sample CE2 normalized to a value of 100.







It can be seen from Table 2 that the addition of 5, 10 and 20 phr of the superabsorbent polymer resulted in some increase in the Experimental rubber Samples E1, E2 and E3 Shore A hardnesses relative to Comparative rubber Sample CE2, all of which contained 50 phr of rubber reinforcing carbon black.


This is considered herein to be significant in the sense of indicating a potential enhancement of dry handling of a tire having a tread of such rubber composition.


It can further be seen from Table 2 that the addition of 5, 10 and 20 phr of the superabsorbent polymer led to an increased wet skid resistance of Experimental rubber Samples E1, E2 and E3 relative to Comparative rubber Sample CE2.


This is considered herein to be significant in the sense of indicating a potential enhancement of wet traction of a tire tread of such rubber composition.


While certain representative embodiments and details have been shown for the purpose of illustrating the invention, it will be apparent to those skilled in this art that various changes and modifications may be made therein without departing from the spirit or scope of the invention.

Claims
  • 1. A rubber composition comprised of at least one elastomer and a dispersion in the rubber composition of at least one particulate water absorbing polymer; wherein said particulate water absorbing polymer has a capability of absorbing water in an amount of at least 1 g/g.
  • 2. The rubber composition of claim 1 wherein said particulate water absorbing polymer has a capability of absorbing water in a range of from about 1 to about 400 g/g and wherein at least a portion of said particulate water absorbing polymer is present at the surface of said rubber composition.
  • 3. The rubber composition of claim 1 wherein said particulate water absorbing polymer is comprised of a neutralized cross-linked polyacrylic acid polymer having a water absorbing capacity of at least about 1 g/g and is insoluble in water.
  • 4. The rubber composition of claim 1 wherein said water absorbing polymer is comprised of a cross-linked polyvinyl alcohol (PVA) polymer having a water absorbing capacity of at least about 1 g/g and is insoluble in water.
  • 5. The rubber composition of claim 1 wherein said water absorbing polymer is a cross-linked polyacrylamide polymer having a water absorbing capacity of at least about 1 g/g and is insoluble in water.
  • 6. A pneumatic tire with an outer circumferential tread having a running surface wherein said tread is of a rubber composition comprised of, based on parts by weight per 100 parts by weight rubber (phr): (A) 100 phr of at least one conjugated diene-based elastomer;(B) a dispersion in said rubber composition of from about 2 to about 20, alternately from about 2 to about 15, phr of at least one particulate water absorbing polymer;wherein said particulate water absorbing polymer has a capability of absorbing water in an amount of at least 1 g/g.
  • 7. The tire of claim 6 wherein said particulate water absorbing polymer has a capability of absorbing water in a range of from about 1 to about 400 g/g, wherein at least a portion of said particulate water absorbing polymer is present at said running surface of said tread.
  • 8. The tire of claim 6 wherein said particulate water absorbing polymer is in a form of at least one of granules, irregularly shaped particles, and fibers.
  • 9. The tire of claim 6 wherein said particulate water absorbing polymer is in a form of granules having an average diameter in a range of from about 50 to about 300 microns.
  • 10. The tire of claim 6 wherein said particulate water absorbing polymer is in a form of fibers have an average diameter in a range of from about 10 to about 50 microns and an average length in a range of from about 100 to about 1000 microns.
  • 11. The tire of claim 10 wherein said fibers have an aspect ratio in a range of from about 10 to about 100.
  • 12. The tire of claim 6 wherein said rubber composition of said tread contains a dispersion of from about 30 to about 120 phr of reinforcing filler comprised of: (A) rubber reinforcing carbon black, or(B) precipitated silica, or(C) combination of rubber reinforcing carbon black and precipitated silica;wherein said precipitated silica is used in combination with a coupling agent for said precipitated silica having a moiety reactive with said hydroxyl groups on said precipitated silica and another different moiety interactive with said conjugated diene-based elastomer(s).
  • 13. The tire of claim 6 wherein said particulate water absorbing polymer is comprised of a neutralized cross-linked polyacrylic acid polymer having a water absorbing capacity of at least about 1 g/g and is insoluble in water.
  • 14. The tire of claim 6 wherein said particulate water absorbing polymer is comprised of a cross-linked polyvinyl alcohol (PVA) polymer having a water absorbing capacity of at least about 1 g/g and is insoluble in water.
  • 15. The tire of claim 6 wherein said particulate water absorbing polymer is a cross-linked polyacrylamide polymer having a water absorbing capacity of at least about 1 g/g and is insoluble in water.
  • 16. The tire of claim 6 wherein said rubber composition of said tread contains an inclusion of from about 2 to about 12 phr of at least one traction enhancing resin.
  • 17. The tire of claim 16 wherein said traction enhancing resin has a softening point in a range of about 20° C. to about 150° C. selected from at least one of petroleum hydrocarbon resins, coumarone-indene resins, alkylated petroleum hydrocarbon resins, aromatic hydrocarbon resins, dicyclopentadiene/diene resins, and rosin and rosin derivatives.
  • 18. The tire of claim 16 wherein said resin is selected from at least one of the group selected from coumarone-indene, dicyclopentadiene/diene, and aromatic petroleum resins.
  • 19. The rubber composition of claim 1 wherein said particulate water absorbing polymer has a dry Tg in a range of about 150° C. to about 200° C. and, upon absorbing water, a wet Tg in a range of from about 20° C. to about 50° C., wherein said dry Tg and said wet Tg are spaced apart by at least 100° C.
  • 20. The tire of claim 6 wherein said particulate water absorbing polymer has a dry Tg in a range of about 150° C. to about 200° C. and, upon absorbing water, a wet Tg in a range of from about 20° C. to about 50° C., wherein said dry Tg and said wet Tg are spaced apart by at least 100° C.