Claims
- 1. A porous carbon particulate comprising carbon black spheres bonded in molded relationship by a carbonized binder, said spheres having an average diameter in the range of about 80 to 5000 angstrom units and a surface area of at least 100 square meters per gram, and said particulate having a pore volume of at least 0.2 cubic centimeters per gram, a surface area of at least 100 square meters per gram, said particulate surface area being equal to or less than the surface area of said spheres, and a pore size distribution such that at least about 45% of its total surface area is in pores of radius equal to or greater than 20 angstrom units.
- 2. The carbon particulate of claim 1 having a pore volume of about 0.4 to 1.1 cubic centimeters per gram.
- 3. The carbon particulate of claim 1 having a composition of more than about 99 weight percent of carbon.
- 4. The carbon particulate of claim 1 having a surface area of at least 200 square meters per gram.
- 5. The carbon particulate of claim 1 wherein at least 40% of its total surface area is in pores of radius 40-200 angstrom units.
- 6. A process for preparing the porous carbon particulate of claim 1 which comprises uniformly admixing carbon black spheres having diameters in the range of 80 to 5000 angstrom units and a surface area of at least about 100 square meters per gram with a carbonizable molding binder, the resulting mixture into a suitable structure, and carbonizing said binder.
- 7. The process of claim 6 wherein the binder is a carbonizable natural product.
- 8. The process of claim 7 wherein said carbonizable natural product is coal tar pitch.
- 9. The process of claim 6 wherein the binder is a thermosetting resin.
- 10. The process of claim 9 wherein said thermosetting resin is poly(furfuryl alcohol).
- 11. The process of claim 9 wherein said thermosetting resin is phenol-formaldehyde.
- 12. The process of claim 6 wherein said binder is a thermoplastic polymer.
- 13. The process of claim 12 wherein said thermoplastic binder is polyacrylonitrile.
- 14. The process of claim 6 wherein the ratio of carbon black spheres to binder is from about 10:1 to about 0.1:1, respectively.
- 15. The process of claim 6 wherein the ratio of carbon black spheres to binder is from about 5:1 to about 1:1.
- 16. The process of claim 6 wherein said binder provides a carbon yield greater than about 20 weight percent.
- 17. The process of claim 6 wherein said molding is by means of extrusion.
Parent Case Info
This is a continuation-in-part of application Ser. No. 559,933, filed Mar. 19, 1975 and now abandoned.
US Referenced Citations (4)
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
559933 |
Mar 1975 |
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