The invention relates to a carburetor for a hand-guided power tool and further to a hand-guided power tool.
JP 2004-068772A discloses a carburetor for a hand-guided power tool in which the position of the carburetor needle in a fuel opening is adjustable by means of an adjusting screw. The adjusting screw is arranged in a depression and is surrounded by a circumferential wall.
It is known to design the distance between the circumferential wall and the adjusting element to be so small that the adjusting element can be adjusted only by means of a special tool provided for adjustment. The adjustment is to be performed in particular during manufacture of the power tool and when the power tool is being serviced. In this way, a faulty adjustment caused by the operator is prevented.
The position of the needle relative to the carburetor rotor is adjusted during manufacture of the power tool in accordance with geometric considerations. The actual position of the needle relative to the carburetor rotor depends on manufacturing tolerances so that the fuel quantity supplied to the internal combustion engine in operation may differ, depending on the different tolerances between carburetors. In order to ensure for all possible tolerance combinations an excellent running behavior of the internal combustion engine, the carburetor must be adjusted to supply a comparatively rich mixture.
The object of the invention is to provide a hand-guided power tool that has excellent running behavior and minimal emissions. A further object of the invention resides in that a carburetor for a hand-guided power tool is to be provided that enables excellent running behavior of an internal combustion engine with minimal fuel consumption.
With regard to a carburetor that is provided with a carburetor housing in which a carburetor rotor is supported rotatably about an axis of rotation, wherein on the carburetor rotor a needle is disposed which projects into a fuel opening of the carburetor, wherein the position of the needle relative to the carburetor rotor is adjustable by means of an adjusting element, wherein the adjusting element has an engagement contour on which a tool for adjusting the adjusting element can engage and wherein the engagement contour is arranged in a recess that is delimited by a circumferential wall, this object is solved in that the carburetor has a securing contour that is fixedly connected with the carburetor rotor and in that the spacing of the securing contour to the axis of rotation at any point of the securing contour is less than approximately 10 mm.
With regard to the hand-guided power tool that is provided with a power tool housing in which a carburetor for supply of fuel and combustion air to the internal combustion engine is arranged, wherein the carburetor has a carburetor housing in which a carburetor rotor is supported rotatably about an axis of rotation, wherein on the carburetor rotor a needle is disposed which projects into a fuel opening of the carburetor, wherein the position of the needle relative to the carburetor rotor is adjustable by an adjusting element, wherein the adjusting element has an engagement contour on which a tool for adjusting the adjusting element can engage, the object is solved in that the carburetor has a securing contour that is fixedly connected to the carburetor rotor and in that the spacing of the securing contour to the axis of rotation at any point of the securing contour is less than approximately 10 mm.
The securing contour enables fixation of the rotatably supported carburetor rotor and movement of the adjusting element relative to the securing contour. By fixation of the carburetor rotor, an adjustment of the position of the needle relative to the carburetor rotor is possible without the carburetor rotor being turned also. The fixation of the securing contour can be realized by means of an auxiliary tool of a simple configuration. Since the carburetor rotor by means of the securing contour can be fixed positionally for adjusting the adjusting element in a simple way, an adjustment of the needle in operation, i.e., as the internal combustion engine is running, is possible also. In this way, a particularly precise adjustment can be achieved. The adjustment can be done manually or automatically. By means of the securing contour, the carburetor rotor can be advantageously secured in the idle position of the carburetor rotor for adjustment of the needle. By means of the securing contour, it is however also possible to adjust predetermined rotational positions of the carburetor rotor and to adjust for these rotational positions the position of the needle relative to the carburetor rotor. In this way, a particularly precise adjustment is possible. Due to the precise adjustment, emissions can be minimized for the internal combustion engine. Manufacturing tolerances, which for a purely geometric adjustment of the position of the needle in the fuel opening cannot be taken into account, can be compensated with the invention upon adjustment of the position of the needle in operation of the internal combustion engine which is enabled by the securing contour.
The adjustment of the carburetor is realized advantageously when the carburetor is mounted in the hand-guided power tool. The securing contour must therefore be accessible from the exterior through the power tool housing of the power tool. For hand-guided power tools which in operation are exposed to soiling, it is desirable to have a power tool housing that provides a substantially completely closed envelope. In order to enable, despite of this requirement, an adjustment of the carburetor in operation, it is provided that the securing contour is arranged close to the axis of rotation of the carburetor rotor. The spacing of the securing contour to the axis of rotation is, at any point of the securing contour, less than approximately 10 mm. A power tool housing opening through which the securing contour is accessible can therefore be comparatively small. The spacing is measured in this context in a plane that is perpendicular to the axis of rotation of the carburetor rotor. The needle as a result of the rotational movement of the carburetor rotor in operation must be arranged such that the longitudinal axis of the needle coincides with the axis of rotation of the carburetor rotor. In this way, securing contour and engagement contour (adjusting contour) for adjusting the adjusting device can be arranged such that they are accessible through a common power tool housing opening. Advantageously, the spacing of the securing contour to the axis of rotation at any point of the securing contour is less than approximately 8 mm.
The securing contour is in particular concentric to the axis of rotation of the carburetor rotor. Advantageously, the engagement contour is arranged in a recess that is delimited by a circumferential wall. The circumferential wall delimits the access to the engagement contour and prevents that a tool that is not designed for adjusting the needle can be brought into engagement with the engagement contour.
Advantageously, the securing contour is arranged on the circumferential wall. In this way, for the securing contour no additional space is required. The securing contour is in particular provided at an end face of the circumferential wall. The tool for fixation of the securing contour can engage in a simple way the securing contour that is provided at the end face of the circumferential wall. The tool for fixation of the securing contour can be designed as a sleeve surrounding the tool for adjustment of the adjusting contour. In this way, a compact and simple configuration is provided.
A simple configuration results when the securing contour is formed immediately on the circumferential wall. The securing contour is advantageously formed by recesses or depressions in the circumferential wall that extend from the end face into the circumferential wall. The configuration of the securing contour therefore requires no additional components. The circumferential wall is comprised advantageously of plastic material so that the securing contour together with the circumferential wall can be produced by molding plastic material by an injection molding process. For producing the securing contour no additional manufacturing steps are thus required.
The outer circumference of the circumferential wall is advantageously comparatively small so that a compact configuration results. The outer diameter of the circumferential wall at the securing contour is advantageously less than approximately 15 mm. In particular, the outer diameter of the circumferential wall at the securing contour is less than approximately 12 mm. The outer diameter of the circumferential wall is advantageously at most 2.5 times as large as the diameter of the engagement contour. The outer diameter of the circumferential wall is measured at the securing contour and defines the greatest outer diameter of the circumferential wall at the securing contour.
Advantageously, the circumferential wall has a circular cross-section. The circumferential wall is in this context advantageously arranged concentrically to the axis of rotation of the carburetor rotor. The circumferential wall surrounds the engagement contour advantageously so tightly that only a tool that is especially designed for this purpose can engage the engagement contour. The spacing between the circumferential wall and the engagement contour corresponds advantageously at most to half the diameter of the engagement contour. The diameter of the engagement contour is defined as the greatest diameter in case of an irregularly designed engagement contour. It can also be provided that the engagement contour is formed at the end face of the adjusting element. In this case, the circumferential wall can surround tightly and at a very small spacing the adjusting element. The spacing between the circumferential wall and the engagement contour is advantageously at most approximately 2.5 mm. For adjusting the adjusting element via the engagement contour, a special tool is advantageously provided. In order to prevent engagement of another tool at the engagement contour, the spacing between the circumferential wall and the engagement contour is set in particular to be at most approximately 1.5 mm. Preferably, the spacing between the circumferential wall and the engagement contour is approximately 0.8 mm up to approximately 1.2 mm.
The securing contour has advantageously at least one tooth. In particular, several teeth are distributed uniformly at the end face of the circumferential wall. Particularly advantageous are four teeth. A different number of teeth can be advantageous also. The securing contour has advantageously at least one first flank which in a side view is positioned relative to the axis of rotation of the carburetor rotor at an angle of less than approximately 10°, in particular less than 5°. The first flank is in particular approximately parallel to the axis of rotation of the carburetor rotor. Since the first flank of the securing contour is positioned at a small angle or approximately parallel to the axis of rotation of the carburetor rotor, the securing forces can be transmitted particularly well. The first flank is advantageously oppositely oriented relative to the rotational direction of the carburetor rotor when rotating from an idle position to a full throttle position. Upon rotation of the carburetor rotor in the direction of rotation from the idle position to the full throttle position, the first flank is the leading flank. In this way, the carburetor rotor can be secured well in the idle position so that in particular an adjustment of the position of the needle at idle is possible in a simple way. Advantageously, the securing contour has at least one second flank which relative to the axis of rotation of the carburetor rotor is positioned at a slant. The second flank is positioned relative to the axis of rotation of the carburetor rotor advantageously at an angle that is approximately from 20° to approximately 70°. The angle between the second flank and the axis of rotation is in particular approximately 30° up to approximately 60°. As a result of its slanted position relative to the axis of rotation of the carburetor rotor, the second flank enables a simple engagement of a securing tool on the securing contour and an automatic centering between the flanks. In this way, an automated adjustment of the adjusting element is also simplified. The first and second flanks are advantageously formed on the at least one tooth.
The engagement contour is expediently a special contour to be engaged by a special tool. In this way, it is ensured that an adjustment of the carburetor can be done only during manufacture of the power tool or during servicing. An improper adjustment of the carburetor is therefore avoided.
For a hand-guided power tool with a power tool housing in which a carburetor is arranged for supply of fuel and combustion air to the internal combustion engine, wherein the carburetor has a carburetor housing in which a carburetor rotor is rotatably supported about an axis of rotation, wherein on the carburetor rotor a needle is disposed which projects into a fuel opening of the carburetor, wherein the position of the needle relative to the carburetor rotor is adjustable by an adjusting element, wherein the adjusting element has an engagement contour that can be engaged by a tool for adjusting the adjusting element, it is provided according to the invention that the carburetor has a securing contour which is connected fixedly with the carburetor rotor and it is further provided that the spacing of the securing contour to the axis of rotation at any point of the securing contour is less than approximately 10 mm, in particular less than 8 mm.
Advantageously, the power tool housing of the power tool has a housing opening through which the securing contour is accessible. In this way, an adjustment of the adjusting element while the internal combustion engine is running, i.e., in operation, is possible without problems. In order to prevent soiling of the housing interior and damage to the power tool housing upon impact, the housing opening should be as small as possible. Between the securing contour and the housing opening advantageously a slot is formed. The greatest width of the slot measured in a plane perpendicular to the axis of rotation is advantageously less than approximately 7 mm, in particular less than approximately 4 mm. The greatest width of the slot is advantageously smaller than the diameter of the engagement contour. Advantageously, the securing contour is formed on the end face of the circumferential wall so that only a very small space for the securing contour and thus only a very small housing opening for engagement of a tool on the securing contour is required. The slot is advantageously designed such that a round rod with a diameter of 7 mm cannot be inserted into the slot. In this way, it is avoided that in operation branches or twigs or the like can pass through the slot into the power tool housing and cause damage.
The power tool has advantageously a starter device for starting the combustion engine. The starter device advantageously serves to position the carburetor rotor in a starting position. A simple configuration results when on the exterior side of the circumferential wall which is facing away from the recess a locking contour is arranged which is a component of the starter device. On the circumferential wall one or several reinforcement webs can be provided also. Since these elements are positioned outside of the circumferential wall, they are not suitable for fixation of the carburetor rotor for the purpose of adjustment of the adjusting element because they are not accessible through the housing opening from the exterior and therefore do not permit adjustment in operation.
One embodiment of the invention will be explained in more detail in the following with the aid of the drawings.
The power tool 1 has a power tool housing 2 from which a starter grip 3 is projecting for starting the internal combustion engine 20 arranged in the housing 2 and illustrated schematically in
For guiding the power tool 1, a handlebar 5 having two handles 6 is attached to the guide tube 4. On one of the handles 6 the throttle trigger 7 as well as the throttle trigger lock 8 are supported. The throttle trigger 7 serves for operating the internal combustion engine.
As shown in
As shown in
The internal combustion engine 20 has a cylinder 21 in which a combustion chamber 22 is formed. The combustion chamber 22 is delimited by a piston 24 which is reciprocatingly supported in the cylinder 21. The piston 24 drives by means of connecting rod 25 a crankshaft 26 in rotation which is rotatably supported in the crankcase 23. The combustion chamber 22 has an outlet 34 for exhaust gases. A mixture passage 28 opens with mixture inlet 30 at the cylinder 21 into the crankcase 23; an air passage 27 opens with at least one air inlet 29 at the cylinder 21. The air inlet 29 is connected by means of at least one piston recess 31 formed within the piston 24 with one or several transfer ports 33 of one or several transfer passages 32 when the piston 24 is in the range of top dead center. The transfer passages 32 connect the interior of the crankcase 23 in the range of bottom dead center of the piston 24 with the combustion chamber 22. The air passage 27 and the mixture passage 28 are separated from each other by a partition 38 across at least a portion of their length. The air passage 27 and the mixture passage 28 are partially formed in a carburetor 36 and are connected to the clean side of the air filter 35. The air filter 35 is secured between the air filter cover 16 and the air filter bottom 77. In the embodiment, the air filter 35 is a flat filter. However, various other configurations of the air filter 35 are possible. The air filter 35 is advantageously secured in position by the air filter cover 16.
The carburetor 36 is designed as a rotor-operated carburetor and has a carburetor rotor 37 which is rotatably supported about axis of rotation 76. Upon rotation, the carburetor rotor 37 is axially moved in the direction of the axis of rotation 76. For this purpose, a cam contour 79 is provided which is indicated schematically in
In operation fuel/air mixture flows in flow direction 39 from the mixture passage 28 through the mixture inlet 30 into the crankcase 23 when the piston 24 is at top dead center. Upon downward stroke of the piston 24, the fuel/air mixture in the crankcase 23 is compressed and flows at bottom dead center of the piston 24 into the combustion chamber 22 where it is ignited when compressed again due to the subsequent upward stroke of the piston 24. Combustion accelerates the piston 24 in downward direction toward bottom dead center. As soon as the piston 24 opens the outlet 34, the exhaust gases flow out of the combustion chamber 22.
When the piston 24 is at top dead center, by means of the air passage 27 air that is free of fuel or contains only little fuel is stored in the transfer passages 32. This air flows then at bottom dead center of the piston 24 into the combustion chamber 23 and scavenges the exhaust gases through outlet 34 before fresh fuel/air mixture is flowing from the interior of the crankcase 23 through the transfer passages 32 into the combustion chamber 22.
From the side of the carburetor 36 which is opposite the fuel passage 44 and the control chamber 43, a needle 48 projects into the fuel opening 90. The depth at which the needle 48 projects into the fuel tube 45 is used to control the fuel quantity that is supplied through the fuel opening 90. As shown in
The carburetor rotor 37 is slidable by a predetermined stroke in the direction of the axis of rotation 76. Upon axial displacement of the carburetor rotor 37 as a result of rotational movement from the idle position 88 to the full throttle position 89 the needle 48 moves out of the fuel tube 45 and increases thereby the fuel quantity that is supplied to the mixture passage 28. The carburetor rotor 37 is spring-loaded by a spring 67 which pretensions the carburetor rotor 37 in the direction in which the needle 48 is positioned farthest inside the fuel tube 45.
In
For starting the internal combustion engine 20 a starting device is provided that comprises an actuating button 58. The actuating button 58 is supported in a guide 59 so as to be rotatable and movable in a longitudinal direction. Displacement in the longitudinal direction is possible only in a constructively predetermined position. The actuating button 58 is spring-loaded in rotational direction as well as in axial direction by a spring 60 that pretensions or biases the actuating button 58 in the direction of its non-actuated rest position. The actuating button 58 has a hook 68, illustrated in
In order to be able to adjust the position of the needle 48 in the fuel tube 45 and to adjust thereby the fuel quantity which is supplied to the mixture passage 28, the position of the needle 48 in longitudinal direction of the axis of rotation 76 is adjustable relative to the carburetor rotor 37. For this purpose, an adjusting element 49 is provided which in the embodiment is formed as a screw that is fixedly connected with the needle 48 and can be threaded into a thread 50. The thread 50 is formed on the carburetor rotor 37 or an element which is fixedly connected with the carburetor rotor 37. The adjusting element 49 has a head 51 having at its outer circumference an engagement contour 52. The engagement contour 52 is a special contour that is not standardized and is adjustable only by a special tool. In the embodiment, the engagement contour 52 is designed as a rounded hexagon. However, any other engagement contour, for example, rounded external contours or engagement contours that are provided at the end face, for example, a specially designed slot or crossed slots can be provided. By screwing the adjusting element 49 into the thread 50 or unscrewing it from the thread 50, i.e., by turning the adjusting element 49 relative to the carburetor rotor 37, the insertion depth of the needle 48 in the fuel passage 45 is adjusted.
The engagement contour 52 is surrounded by a circumferential wall 54. In this way it is ensured that the adjusting element 49 can be adjusted only by means of a special tool provided for this purpose that can be inserted into the circumferential wall 54. The circumferential wall 54 is concentrically arranged about axis of rotation 76 and has in the illustrated embodiment a circular ring-shaped cross-section. The circumferential wall 54 extends approximately cylindrically in longitudinal direction of the axis of rotation 76 with slightly slanted walls in order to enable mold release upon manufacture of the circumferential wall 54 by an injection molding process. In order to enable adjustment of the position of the needle 48 relative to the carburetor rotor 37 through the power tool housing 20 of the power tool even when the internal combustion engine 20 is running, the securing contour 19 illustrated also in
As indicated in
In
In order to select a starting position, the actuating button 58 is rotated in counterclockwise direction, when viewed from the exterior of the power tool housing 2, and subsequently is pushed in the direction of arrow 94 in
In the suppressed position in the guide 59, the hook 68 of the actuating button 58 locks with the hook 63 on the actuating element 62. In this way, the starting position is adjusted. On the actuating button 58 a contour can be provided which lifts the carburetor rotor 37 in the starting position in order to increase the supplied fuel quantity for the starting operation. The carburetor rotor 37 is advantageously slightly adjusted relative to its idle position 88 in the direction toward full throttle position 89, i.e., adjusted in the rotational direction 72, so that also the sucked-in air quantity is increased relative to idle position 88. For release of the start position, the operator accelerates so that the actuating element 62 is pivoted in rotational direction 72 and the hook 63 is disengaged from the hook 68. Instead of hooks 63 and 68, also other elements can be provided for adjusting the starting position, in particular for locking the elements in the starting position.
As shown in
The counter contour 83 of the securing device 82 (
For adjusting the supplied fuel quantity, the internal combustion engine 20 is advantageously put in operation and the tool 8 is positioned at the engagement contour 52 and the securing contour 19. With the securing sections 86 the carburetor rotor 37 is rotated into its idle position 88. In this position, the engagement contour 52 is adjusted by rotation of the grip 87 relative to the securing sections 86 until the desired idle position is reached. It can also be provided that the adjustment is carried out in one other or several other positions of the carburetor rotor 36. In order to secure the carburetor rotor 37 in other rotational positions, other configurations of the securing contour 19 and of the counter contour 83 can be expedient. As a result of the orientation of the first flanks 69 parallel to the axis of rotation 76, the configuration which is illustrated in the embodiment is particularly suitable for adjusting in idle position 88.
The specification incorporates by reference the entire disclosure of German priority document 10 2012 025 321.4 having a filing date of Dec. 22, 2012.
While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.
Number | Date | Country | Kind |
---|---|---|---|
10 2012 025 321 | Dec 2012 | DE | national |
Number | Name | Date | Kind |
---|---|---|---|
5709822 | Togashi | Jan 1998 | A |
6691988 | Warfel | Feb 2004 | B1 |
7077387 | White | Jul 2006 | B1 |
8166931 | Zwimpfer | May 2012 | B2 |
Number | Date | Country |
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20 2005 000 830 | Jul 2006 | DE |
1 892 406 | Feb 2008 | EP |
2004-068772 | Mar 2004 | JP |
Number | Date | Country | |
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20140216402 A1 | Aug 2014 | US |