Carburetor with purge prime system

Information

  • Patent Grant
  • 6481403
  • Patent Number
    6,481,403
  • Date Filed
    Friday, November 10, 2000
    23 years ago
  • Date Issued
    Tuesday, November 19, 2002
    21 years ago
Abstract
A diaphragm type carburetor which has a purge system to remove air and fuel vapor from the carburetor and to fill it with liquid fuel prior to starting an engine fed by the carburetor. The purge system has a primer valve actuated by moving a choke valve of the carburetor to its closed position to inject a small volume of liquid fuel into a throttle bore to provide a richer fuel and air mixture to the engine to facilitate starting it. Desirably, the small volume of liquid fuel is injected into the throttle bore in response to closing of the choke valve without requiring any additional steps such as depressing a button on the carburetor, to do so. Preferably, the choke valve is carried on a shaft which has at least one detent formed therein to provide a camming surface which actuates the primer valve as the choke valve is rotated from its open position to its closed position. Preferably, the choke valve shaft has a pair of detents. The primer valve is partially received by one detent when the choke valve is fully opened to close the primer valve and prevent any fluid flow therethrough. A second detent partially receives the primer valve to also close the primer valve after the choke valve has been moved to its fully closed position. The camming surface is disposed between the two detents relative to the movement of the choke valve to temporarily open the primer valve and inject the desired quantity of liquid fuel into the throttle bore to assist starting the engine when the choke valve is moved between its open and closed positions.
Description




FIELD OF THE INVENTION




This invention relates generally to carburetors and more particularly to diaphragm type carburetors.




BACKGROUND OF THE INVENTION




Typically, carburetors have been used to supply a fuel and air mixture to both four stroke and two stroke internal combustion engines. For many applications where small two stroke engines are utilized, such as hand held power chainsaws, weed trimmers, leaf blowers, garden equipment and the like, carburetors with both a diaphragm fuel delivery pump and diaphragm fuel metering system have been utilized. To start an engine which has its fuel supplied through such a carburetor, a purge system must be actuated several times to remove air from the carburetor and to fill desired fuel passages and chambers with liquid fuel to facilitate starting the engine. A choke valve must also be moved to its closed position at least substantially preventing air flow through a throttle bore of the carburetor. Thereafter, the engine starter mechanism must be actuated at least once and usually several times until a “false start” event occurs. This false start event occurs when combustion occurs and the engine initially turns over or starts but ceases to operate or dies soon thereafter due to the closed choke valve which prevents a sufficient air flow to the engine for its continued operation. After the false start event, the choke valve is manually moved to its open position and the starter mechanism again actuated to start the engine and provide sufficient air to the engine for its continued operation after it is started.




This multi-step starting procedure is somewhat complicated and difficult for the average consumer to easily and properly perform. In particular, many consumers have difficulty recognizing the false start event and therefore, they attempt to start the engine after the false start event with the choke valve closed. With the choke valve closed, as previously mentioned, there is an insufficient air supply to the engine for its continued operation and hence, even if the engine is initially started by this procedure it soon thereafter ceases to operate.




Some conventional carburetors utilize a priming system which injects a small quantity of liquid fuel into the throttle bore in response to the depression of a separate button on the carburetor to discharge the liquid fuel into the throttle bore. The liquid fuel provided into the throttle bore is desirable to provide a richer fuel and air mixture to facilitate starting the engine.




SUMMARY OF THE INVENTION




A diaphragm type carburetor which has a purge system to remove air and fuel vapor from the carburetor and to fill it with liquid fuel prior to starting an engine fed by the carburetor. The system has a primer valve actuated by moving a choke valve of the carburetor to its closed position to inject a small volume of liquid fuel into a throttle bore to provide a richer fuel and air mixture to the engine to facilitate starting it. Desirably, the small volume of liquid fuel is injected into the throttle bore in response to closing of the choke valve without requiring any additional steps such as depressing a button on the carburetor, to do so. Preferably, the choke valve is carried on a shaft which has a cam surface which actuates the primer valve as the choke valve is rotated from its open position to its closed position. Preferably, the choke valve shaft also has a pair of detents which close the primer valve and releasably retain the choke in its open and closed positions respectively. The primer valve is partially received in a recess of one detent when the choke valve is fully opened to close the primer valve and prevent any fluid flow therethrough. A recess of a second detent partially receives the primer valve to also close the primer valve after the choke valve has been moved to its fully closed position. The camming surface is disposed between the two detent recesses relative to the movement of the choke valve to temporarily open the primer valve and inject the desired quantity of liquid fuel into the throttle bore to assist starting the engine when the choke valve is moved between its open and closed positions.




Desirably, a purge system of the carburetor draws fuel from a fuel tank into a primer reservoir which has an overflow outlet leading back to the fuel tank and a diaphragm biased by a spring tending to reduce the volume of the primer reservoir and constructed to pressurize the fuel therein. Therefore, when the primer valve is opened as the choke valve is moved to its closed position, the fuel under pressure in the primer reservoir rushes past the temporarily opened primer valve and is injected into the throttle bore.




Objects, features and advantages of this invention include providing a carburetor which facilitates starting the engine, provides a quantity of liquid fuel into a throttle bore of the carburetor before starting of the engine to prime the carburetor, is self priming when the choke valve is moved to its closed position without requiring any additional steps during the starting procedure, maintains the primer valve closed when the choke valve is in its open and closed positions to prevent flooding the engine even if the air purge system of the carburetor is actuated after the choke valve is closed, permits a sufficient air flow through the throttle bore even when the choke valve is closed to permit sustained operation of the engine after initial starting even with the choke valve closed, is of relatively simple design and economical manufacture and assembly, is reliable, durable and has a long in service useful life.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other objects, features and advantages of this invention will be apparent from the following detailed description of the preferred embodiments and best mode, appended claims and accompanying drawings in which:





FIG. 1

is a cross sectional view of a diaphragm type carburetor embodying this invention and having a purge mechanism mounted remotely of the carburetor;





FIG. 2

is an enlarged fragmentary view of a primer valve of the carburetor of

FIG. 1

; and





FIG. 3

cross sectional view of a carburetor according to a second embodiment of the invention having a purge mechanism mounted on the carburetor.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring in more detail to the drawings,

FIG. 1

illustrates a diaphragm type carburetor


10


having a remote purge mechanism


12


and a primer valve


14


communicating with a fuel and air mixing passage


16


of the carburetor


10


and actuated by movement of a choke valve


18


from its open position to its closed position to inject a small quantity of liquid fuel into the fuel and air mixing passage


16


. The liquid fuel injected into the fuel and air mixing passage


16


provides a richer fuel and air mixture to the engine which is desirable for initial starting of the engine.




The carburetor


10


has a body


20


through which the fuel and air mixing passage


16


is formed. A throttle valve


21


is received in the fuel and air mixing passage and is rotatable between idle and wide open positions to control air and fuel flow through the carburetor


10


and to the engine on which the carburetor


10


is used. The choke valve


18


is upstream of the throttle valve


21


and has a valve head


23


mounted on a shaft


25


extending into the fuel and air mixing passage


16


. The shaft


25


is rotatable to move the valve head


23


between an open position permitting a substantially unrestricted or free flow of air through the fuel and air mixing passage


16


and a closed position at least substantially restricting the flow of air through the fuel and air mixing passage


16


.




Desirably, the valve head


23


has a diameter slightly smaller than the diameter of the portion of the fuel and air mixing passage in which it is received so that even when the choke valve is in its closed position, sufficient air may pass through the fuel and air mixing passage


16


for idle operation of the engine. This permits the engine to operate after it is initially started and the choke valve is still in its closed position necessary to start the engine. Alternatively, the choke valve head


23


may have one or more holes therethrough to permit the desired air flow when the choke valve is closed.




The carburetor


10


has a main body


20


with a fuel pump plate


22


at one end and an intermediate plate


24


sandwiched between the other end of the carburetor body


20


and an air purge plate


26


. A fuel pump diaphragm


28


is trapped between the fuel pump plate


22


and the carburetor body


20


to define a fuel pump chamber


30


on one side of the diaphragm


28


and a pressure pulse chamber


32


on the other side. The pressure pulse chamber


32


opens to a pressure pulse passage


34


extending to the exterior of the carburetor body


20


and communicates with a crankcase chamber of the engine in assembly.




A negative pressure pulse communicated from the engine crankcase to the pressure pulse chamber


32


displaces the fuel pump diaphragm


28


in a direction tending to increase the volume of the fuel pump chamber


30


thereby drawing fuel from a fuel reservoir through an inlet fitting


36


and inlet passage


38


formed through the carburetor body


20


. The decrease in pressure in the fuel pump chamber


30


opens an inlet valve


40


, which is preferably a flap type valve integral with the diaphragm


28


, to permit fluid flow into the fuel pump chamber


30


. Thereafter, a positive pressure pulse from the engine crankcase displaces the fuel pump diaphragm


28


in a direction tending to decrease the volume of the fuel pump chamber


30


thereby increasing the pressure within the fuel pump chamber


30


. The increased pressure in the fuel pump chamber


30


opens an outlet valve


42


, which is also preferably a flap type valve integral with the fuel pump diaphragm


28


, to permit fluid flow through the outlet valve


42


into an outlet chamber


44


which leads to an inlet valve


46


of a fuel metering system


48


of the carburetor


10


.




The fuel metering system


48


has a diaphragm controlled inlet valve


46


with a needle shaped valve head


50


and a shank


52


which is actuated by a lever arm


54


connected at one end to the shank


52


, fulcrumed between its ends on a pin


56


and having a control finger


58


actuated at its free end by a fuel metering diaphragm


60


. The inlet valve


46


is yieldably urged to its closed position bearing on a valve seat


62


by a coil spring


64


and is actuated to an open position by movement of the diaphragm


60


. The coil spring


64


is received in a pocket


66


in the body


20


and bears on the finger


58


of the lever arm


54


. The fuel metering diaphragm


60


is trapped between the carburetor body


20


and the intermediate plate


24


to define a dry or air chamber


68


on one side communicating with the atmosphere through a vent opening


70


and a fuel metering chamber


72


on the other side of the diaphragm


60


communicating with the inlet valve


46


.




In use, as fuel is drawn from the metering chamber


72


the quantity of fuel therein will decrease and a differential pressure across the metering diaphragm


60


will move the lever arm


54


against the bias of the spring


64


in a clockwise direction (as viewed in FIG.


1


), to open the inlet valve


46


and allow pressurized fuel from the fuel pump to enter the metering chamber


72


. As the metering chamber


72


fills with additional fuel, the pressure therein increases and the fuel metering diaphragm


60


will tend to move the lever arm


54


counterclockwise to close the inlet valve


46


and thereby regulate the pressure of the fuel within the metering chamber


72


.




Fuel leaves the fuel metering chamber


72


through both a low speed fuel outlet


74


and a high speed fuel outlet


76


. Air, fuel vapor or liquid fuel may also leave the metering chamber


72


through a purge outlet


78


normally closed by a check valve


80


during an air purge process of the carburetor


10


. Fuel flow through the low speed fuel outlet


74


is controlled by an adjustable low speed needle valve


82


which has a needle shaped valve head


84


received in an annular valve seat


86


to define an annular flow area adjustable in size by advancing or retracting the valve head


84


relative to the valve seat


86


. This may be done in a conventional manner by rotating the needle valve


82


in a threaded bore


88


in which it is received in the carburetor body


20


.




Fuel which passes through the flow area of the low speed needle valve


82


is distributed to a fuel progression pocket


90


which communicates with a plurality of spaced apart fuel jets


92


which open into the fuel and air mixing passage


16


. Fuel flows out of each jet


92


and into the fuel and air mixing passage


16


in response to a pressure differential across the fuel jets


92


. Desirably, at least one fuel jet


92


is disposed upstream of the throttle valve


21


when it is in its idle position and at least one fuel jet


92


is disposed downstream of the throttle valve


21


in its idle position. As the throttle valve


21


is moved from its idle position toward its wide open throttle position, an engine manifold vacuum pressure communicated with the fuel and air mixing passage


16


is increasingly applied to the fuel jets


92


to draw fuel therethrough into the fuel and air mixing passage


16


to be mixed with air flowing through the passage


16


and provide a rich fuel and air mixture to the engine. A reverse fluid flow from the fuel and air mixing passage


16


to the fuel metering chamber


72


through the fuel jets


92


is prevented by a check valve


93


in the low speed fuel outlet.




Fuel flow from the fuel metering chamber


72


through the high speed fuel outlet


76


is controlled by an adjustable high speed needle valve


94


. The high speed needle valve


94


has a needle shaped valve head


96


which cooperates with an annular valve seat


98


to define an annular flow area which is adjustable in size by advancing or retracting the valve head


96


of the needle valve


94


relative to the valve seat


98


. Fuel which flows through the flow area of the high speed needle valve


94


is directed to a high speed fuel nozzle


100


which may be defined in an insert


102


press fit in a bore


104


of the carburetor body


20


. A check valve


101


prevents back bleeding of air through the nozzle


100


. The high speed fuel nozzle


100


is preferably disposed in the venturi portion of the fuel and air mixing passage


16


and fuel is drawn therethrough in response to a pressure differential across the nozzle


100


. When the throttle valve


21


is in its wide open position, engine manifold vacuum pressure is applied to the fuel nozzle


100


to draw fuel therethrough and in addition, the flow of air through the venturi creates an additional pressure drop to also create a pressure drop across the nozzle


100


to draw fuel therethrough.




The air purge mechanism


12


has a flexible bulb


106


with a radially outwardly extending rim


108


trapped between a cover


110


and a body


112


which is mounted exteriorally of the carburetor


10


to define a bulb chamber


114


. An opening


116


through the body


112


communicates with the bulb chamber


114


and a fluid conduit


118


communicates this opening


116


with a fluid fitting


120


carried by the air purge plate


26


. The fluid fitting


120


leads to a first purge passage


122


leading to a purge chamber


124


closed by a plug


126


press fit into a recess


128


in the purge plate


26


. The purge chamber


124


leads to a second purge passage


130


which communicates with the fuel metering chamber


72


through its purge outlet


78


and the check valve


80


which permits fluid flow from the metering chamber


72


to the second purge passage


130


when a sufficient pressure differential exists across the check valve


80


and prevents the reverse flow of fuel from the second purge passage


130


to the fuel metering chamber


72


. Desirably, the check valve


80


closes the purge outlet


78


in normal operation of the engine and carburetor


10


to reduce the likelihood of leaks from the fuel metering chamber


72


which would adversely impact the operation of the carburetor


10


.




The first purge passage


122


communicates with a primer overflow passage


132


through a second or primer inlet check valve


134


which permits fluid flow from the first purge passage


122


to the primer overflow passage


132


but prevents the reverse flow of fluid therethrough. The primer overflow passage


132


leads to an outlet fitting


136


carried by the intermediate plate


24


which communicates with the fuel tank through a suitable conduit


138


. Fluid flow through the outlet fitting


136


is controlled by a check valve


140


having a valve head


142


biased by a spring


144


against a valve seat


146


to prevent flow from the outlet fitting


136


to the primer overflow passage


132


and to permit reverse flow from the primer overflow passage


132


through the outlet fitting


136


only when the pressure within the primer overflow passage


132


is sufficient to displace the valve head


142


from the valve seat


146


.




The primer overflow passage


132


opens to a primer reservoir


148


defined between the intermediate plate


24


and a primer diaphragm


150


trapped between the purge plate


26


and intermediate plate


24


. A spring


152


in an atmospheric chamber


154


on the other side of the primer diaphragm


150


yieldably biases the diaphragm


150


in a direction tending to decrease the volume of the primer reservoir


148


. The primer reservoir


148


in turn is open to a fuel primer passage


156


which extends through the carburetor body


20


and opens into the fuel and air mixing passage


16


via an outlet


157


between the choke valve


18


and the throttle valve


21


. Flow through the fuel primer passage


156


is controlled by the primer valve


14


received in a pocket


158


in the carburetor body


20


.




As best shown in

FIG. 2

, the primer valve


14


has a valve body


160


slidably received in an annular insert


174


preferably press fit in the pocket


158


to both provide a seal between them and axially locate the insert in the pocket. The valve body


160


has a generally dome shaped end


162


and an annular groove


164


receiving a sealing member


166


such as on O-ring to prevent fluid flow from the primer passage


156


out of the pocket


158


beyond the sealing member


166


. A valve head


168


of the primer valve


14


is yieldably biased by a spring


170


onto a valve seat


172


of the annular insert


174


in the pocket


158


to prevent fluid flow through the primer valve


14


. An O-ring


176


preferably defines the valve seat


172


and is disposed between the pocket


158


and insert


174


to prevent fuel leakage from the pocket


158


. As shown, the valve head


168


comprises a radially outwardly extending rim of the valve body


160


.




The dome shaped end


162


of the valve body


160


extends into contact with a shaft


25


of the choke valve


18


. The choke valve shaft


25


has a pair of detents


180


,


182


formed therein with a first detent


180


adapted to be aligned with the end


162


of the valve body


160


when the choke valve


18


is in its open position for normal operation of the engine and a second detent


182


adapted to be aligned with the end


162


of the valve body


160


when the choke valve


18


is in its closed position, as shown in

FIG. 1

, to facilitate starting the engine. In between the detents


180


,


182


is a camming surface


184


which engages the end


162


of the valve body


160


during a portion of the rotation of the choke valve shaft


25


between the open and closed positions of the choke valve


18


to separate the valve head


168


from the valve seat


172


and thereby open the valve


14


to permit fluid flow through the primer valve


14


to the fuel and air mixing passage


16


. When the end


162


of the valve body


160


is aligned with and received in either of the detents


180


,


182


of the choke valve shaft


25


, the valve head


168


is urged against the valve seat


172


by spring


170


to close the valve


14


to prevent fluid flow therethrough.




To start an engine utilizing the carburetor


10


, the choke valve


18


is initially maintained in its open position and if desired, the throttle valve


21


is moved to a “fast idle” position between its idle and wide open positions to permit a greater air flow through the passage


16


than when it is in its idle position to increase the engine speed (i.e. fast idle) and facilitate warming up the engine. The purge bulb


106


is depressed to force any fluid in the bulb chamber


114


, fluid conduit


118


or first purge passage


122


through the check valve


134


into the primer overflow passage


132


. This fluid enters the primer reservoir


148


, fuel primer passage


156


and is prevented from entering the fuel and air mixing passage


16


by the closed primer valve


14


. As the bulb


106


is released, a vacuum is generated as the volume of the bulb chamber


114


is increased due to the check valve


134


at the primer overflow passage


132


, which prevents fluid flow from the primer reservoir


148


to the first purge passage


122


, and the check valves


101


,


93


, respectively, at the high speed fuel nozzle


100


and in the low speed fuel outlet


74


of the fuel metering chamber


72


which prevent air or fluid from being drawn from the fuel and air mixing passage


16


back into the fuel metering chamber


72


. The vacuum generated by the expanding bulb


114


draws the check valve


80


at the purge outlet


78


of the fuel metering chamber


72


to its open position, decreases the pressure within the fuel metering chamber


72


and thereby opens the inlet valve


46


to permit fuel to flow from the fuel source or tank through the fuel pump, the fuel metering chamber


72


, second purge passage


130


and the purge outlet check valve


80


.




It may take multiple depressions and releases of the air purge bulb


106


to draw fuel from the fuel pump to the air purge mechanism


12


. In any event, when liquid fuel is drawn into the first air purge passage


122


or into the bulb chamber


114


, subsequent depression of the bulb


106


forces this liquid fuel through the check valve


134


into the primer overflow passage


132


, the primer reservoir


148


and into the fuel primer passage


156


to the primer valve


14


. Should the pressure of the fluid in the primer reservoir


148


and primer overflow passage


132


exceed the predetermined maximum pressure, the check valve


140


at the outlet fitting


136


will be opened to permit some fluid to escape to the fuel tank until the pressure is reduced sufficiently such that the check valve


140


closes. The spring


152


biasing the primer diaphragm


150


and the spring


144


bearing on the valve head


142


of the check valve


140


maintain a desired fuel pressure within the primer reservoir


148


and fuel primer passage


156


.




Next, the choke valve


18


is rotated from its open position to its closed position, as shown in

FIG. 1

, to at least substantially restrict air flow through the fuel and air mixing passage


16


. The choke valve


18


is rotated via its shaft


25


. As the choke valve shaft


25


rotates, it moves the first detent


180


out of registry with the end


162


of the valve body


160


and brings the camming surface


184


into engagement with the end


162


of the valve body


160


. When the camming surface


184


engages the end


162


of the valve body it slidably displaces the valve body


160


to separate the valve head


168


from the valve seat


172


and to permit flow of the pressurized fluid in the fuel primer passage


156


to pass through the open primer valve


14


and to be injected into the fuel and air mixing passage


16


through a fuel primer outlet


190


therein. Continued rotation of the choke valve shaft


25


to rotate the choke valve


18


to its closed position rotates the camming surface


184


out of engagement with the valve body


160


and rotates the second detent


182


into alignment with the valve body end


162


such that the spring


170


forces the valve head


168


once again into engagement with the valve seat


172


to close the valve


14


and prevent additional fuel flow through the fuel primer passage


156


. Thereafter, the starter mechanism of the engine is activated to start the engine. The primer fuel injected into the fuel and air mixing passage


16


provides a richer fuel and air mixture which facilitates starting of the engine.




Once the engine starts it may continue to operate because the choke valve


18


does not completely close off the fuel and air mixing passage


16


. Rather, the choke valve


18


merely significantly restricts air flow therethrough to increase the magnitude of the manifold vacuum pressure within the fuel and air mixing passage


16


upstream thereof. This increases the fuel flow drawn through the high speed fuel nozzle


100


and low speed fuel jets


92


to provide a rich air and fuel mixture to the engine and thereby facilitate starting and warming up the engine. After the engine has run for a set period of time to permit the engine to warm up to a suitable operating temperature, typically 15 to 30 seconds, the throttle may be actuated to open the throttle valve


21


and simultaneously rotate the choke valve


10


to its fully open position for normal operation of the engine. Rotation of the choke valve


18


moves the end


162


of the valve body


160


from the second detent


182


to the first detent


180


, temporarily opens the primer valve


14


again and may deliver a small amount of additional primer fuel into the fuel and air mixing passage


16


which is consumed by the engine. After the excess fuel is burned off, the engine is set for normal operation.




Accordingly, a carburetor


10


is provided which facilitates providing a quantity of additional fuel to the engine to facilitate starting the engine which does not require the consumer to perform any additional steps beyond the activation of the purge mechanism


28


and choke valve


18


required to start the engine. Desirably, rotation of the choke valve


18


from its open position to its starting or closed position automatically discharges the desired quantity of primer fuel through a primer valve


14


into the fuel and air mixing passage


16


of the carburetor


10


. Further, if desired to provide easier access to it, the purge mechanism


28


may be mounted remotely of the carburetor.





FIG. 3

illustrates a second embodiment of a carburetor


200


according to the present invention having a purge mechanism


202


mounted on the purge plate


26


of the carburetor body


20


. The outwardly extending rim


108


of the bulb


106


is trapped between a cover


204


and the purge plate


26


. An umbrella type check valve


206


is disposed within the bulb chamber


114


to control the flow of fluid into and out of the bulb chamber


114


. When the bulb


106


is depressed, any fluid in the bulb chamber


114


is forced through a central outlet


208


of the check valve which is normally closed at one end


210


to prevent fluid flow into the bulb chamber


114


. Fluid discharged through the outlet


208


flows to a purge outlet passage


212


leading to the primer reservoir


148


and overflow passage


132


. When the bulb


106


is released, the volume of the bulb chamber


114


increases thereby creating a vacuum which displaces a flap type valve head


214


of the check valve


206


to permit fluid in a purge inlet passage


216


to be drawn into the bulb chamber


114


. Valve head


214


prevents a reverse fluid flow from the bulb chamber


114


to the purge inlet passage


216


. Purge inlet passage


216


leads to the purge outlet


78


of the fuel metering chamber


72


to draw fluid from the chamber


72


as described with reference to the first embodiment carburetor


10


. Thus, the umbrella type check valve


206


checks flow both into and out of the bulb chamber


114


and functions in the same manner as the both the check valve


80


, at the purge outlet


78


of the fuel metering chamber


72


, and the check valve


134


at the primer overflow passage


132


. In all other aspects, the carburetor


200


is constructed and functions in the same manner as the first embodiment carburetor


10


and hence, like reference numbers have been applied to like parts and the construction and operation of carburetor


200


will not be described further.



Claims
  • 1. A carburetor for an internal combustion engine comprising:a body having a fuel and air mixing passage extending therethrough; a throttle valve in the fuel and air mixing passage movable between idle and wide open positions to control at least in part the flow of air through the fuel and air mixing passage; a choke valve shaft carried by the body; a choke valve head in the fuel and air mixing passage upstream of the throttle valve, carried by the choke valve shaft and movable between open and closed positions; a cam carried by the choke valve shaft; a primer fuel passage adapted to receive a supply of fuel and being communicated with the fuel and air mixing passage; a primer valve carried by the body in communication with the primer fuel passage and having a valve seat and a valve head yieldably biased to a closed position on the valve seat to prevent fluid flow through the primer valve and movable by the cam to an open position spaced from the valve seat in response to movement of the choke valve from its open position to its closed position to permit fluid flow through the primer valve and to provide a quantity of fuel from the primer fuel passage into the fuel and air mixing passage to facilitate starting an engine with which the carburetor is used; and at least one detent carried by the choke valve shaft and configured to permit the primer valve head to be in its closed position when the choke valve is in its open position.
  • 2. The carburetor of claim 1 which also comprises a second detent formed in the choke valve shaft and adapted to receive said portion of the primer valve when the choke valve is in its closed position to permit the primer valve to be in its closed position with its valve head bearing on its valve seat.
  • 3. A carburetor for an internal combustion engine comprising:a body having a fuel and air mixing passage extending therethrough; a throttle valve in the fuel and air mixing passage movable between idle and wide open positions to control at least in part the flow of air through the fuel and air mixing passage; a choke valve shaft carried by the body, a choke valve head carried by the choke valve shaft in the fuel and air mixing passage upstream of the throttle valve and movable between open and closed positions; a primer fuel passage adapted to receive a supply of fuel and being communicated with the fuel and air mixing passage; a primer valve carried by the body in communication with the primer fuel passage and having a valve seat and a valve head yieldably biased to a closed position on the valve seat to prevent fluid flow through the primer valve and movable to an open position spaced from the valve seat in response to movement of the choke valve from its open position to its closed position to permit fluid flow through the primer valve and to provide a quantity of fuel from the primer fuel passage into the fuel and air mixing passage to facilitate starting an engine with which the carburetor is used; a camming surface carried by the choke valve shaft, engageable with the primer valve during at least a portion of the rotation of the choke valve from its open position to its closed position to at least temporarily open the primer valve; and at least one detent carried by the choke valve shaft with a portion of the primer valve received in the detent when the choke valve is in its open position to permit the primer valve to be in its closed position with its valve head bearing on its valve seat and wherein the camming surface is disposed adjacent to said at least one detent to engage the primer valve as the choke valve is rotated to its closed position and move the primer valve head off of the primer valve seat and thereby permit fluid flow through the primer valve.
  • 4. The carburetor of claim 3 which also comprises a second detent formed in the choke valve shaft and adapted to receive said portion of the primer valve when the choke valve is in its closed position to permit the primer valve to be in its closed position with its valve head bearing on its valve seat.
  • 5. The carburetor of claim 3 wherein the primer valve has an annual valve seat, a valve body with an end constructed to be engaged by the choke valve during at least a portion of the movement of the choke valve from its open position to its closed position, a radially outwardly extending valve head selectively engageable with the valve seat and a spring yieldably biasing the valve head onto the valve seat.
  • 6. The carburetor of claim 5 which also comprises a pocket formed in the body in which the primer valve is received and an annular insert received in the body and defining the valve seat.
  • 7. A carburetor for an internal combustion engine comprising:a body having a fuel and air mixing passage extending therethrough; a throttle valve in the fuel and air mixing passage movable between idle and wide open positions to control at least in part the flow of air through the fuel and air mixing passage; a choke valve shaft carried by the body, a choke valve head carried by the choke valve shaft in the fuel and air mixing passage upstream of the throttle valve and movable between open and closed positions; a primer fuel passage adapted to receive a supply of fuel and being communicated with the fuel and air mixing passage; a primer valve carried by the body in communication with the primer fuel passage and having a valve seat and a valve head yieldably biased to a closed position on the valve seat to prevent fluid flow through the primer valve and movable to an open position spaced from the valve seat in response to movement of the choke valve from its open position to its closed position to permit fluid flow through the primer valve and to provide a quantity of fuel from the primer fuel passage into the fuel and air mixing passage to facilitate starting an engine with which the carburetor is used; a camming surface carried by the choke valve shaft, engageable with the primer valve during at least a portion of the rotation of the choke valve from its open position to its closed position to at least temporarily open the primer valve; and a primer diaphragm carried by the body and defining a primer reservoir on one side of the diaphragm communicating with the primer fuel passage and a supply of liquid fuel to provide fuel into the primer fuel passage, and a primer inlet check valve between the supply of liquid fuel and the primer reservoir to permit fluid flow into the primer reservoir and prevent the reverse flow of fluid therethrough.
  • 8. The carburetor of claim 7 which also comprises a camming surface on the choke valve engageable with the primer valve during at least a portion of the rotation of the choke valve from its open position to its closed position to at least temporarily open the primer valve.
  • 9. The carburetor of claim 8 wherein the choke valve has a valve head received for rotation in the fuel and air mixing passage and a choke valve shaft connected to the valve head with the camming surface being carried by the choke valve shaft.
  • 10. The carburetor of claim 7 which also comprises a spring carried by the body and yieldably biasing the primer diaphragm in a direction tending to reduce the volume of the primer reservoir to resist displacement of the primer diaphragm when it is acted on by fluid in the primer reservoir and thereby pressurize the fluid in the primer reservoir, at least under certain fluid conditions within the primer reservoir, to provide pressurized fuel in the primer fuel passage when the primer valve is closed so that when the primer valve is opened, at least some of the fuel in the primer fuel passage will flow through the primer valve to the fuel and air mixing passage.
  • 11. The carburetor of claim 10 which also comprises a primer overflow passage communicating the primer reservoir with the exterior of the primer reservoir and an overflow check valve in the primer overflow passage to prevent fluid flow into the primer reservoir therethrough and to permit fluid flow out of the primer reservoir through the primer overflow passage when the pressure within the primer reservoir exceeds a predetermined maximum pressure.
  • 12. The carburetor of claim 7 which also comprises a purge mechanism having a purge bulb defining a bulb chamber communicating with the primer reservoir through at least one fluid passage to provide at least some of the fluid within said at least one fluid passage into the primer reservoir through the primer inlet check valve when the purge bulb is depressed and to draw fluid through the carburetor to said at least one fluid passage when the purge bulb is released and the volume of the bulb chamber increases.
  • 13. The carburetor of claim 12 wherein the purge bulb is carried by a purge body disposed remotely from the carburetor body.
  • 14. The carburetor of claim 12 wherein the purge bulb is carried by the carburetor body.
US Referenced Citations (3)
Number Name Date Kind
2977948 Kittler Apr 1961 A
4373479 Billingsley et al. Feb 1983 A
5250233 Swanson Oct 1993 A