Information
-
Patent Grant
-
6481403
-
Patent Number
6,481,403
-
Date Filed
Friday, November 10, 200024 years ago
-
Date Issued
Tuesday, November 19, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Reising, Ethington, Barnes, Kisselle, Learman & McCulloch, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 123 1799
- 123 17911
- 123 17912
- 123 17914
- 261 DIG 8
- 261 362
-
International Classifications
-
Abstract
A diaphragm type carburetor which has a purge system to remove air and fuel vapor from the carburetor and to fill it with liquid fuel prior to starting an engine fed by the carburetor. The purge system has a primer valve actuated by moving a choke valve of the carburetor to its closed position to inject a small volume of liquid fuel into a throttle bore to provide a richer fuel and air mixture to the engine to facilitate starting it. Desirably, the small volume of liquid fuel is injected into the throttle bore in response to closing of the choke valve without requiring any additional steps such as depressing a button on the carburetor, to do so. Preferably, the choke valve is carried on a shaft which has at least one detent formed therein to provide a camming surface which actuates the primer valve as the choke valve is rotated from its open position to its closed position. Preferably, the choke valve shaft has a pair of detents. The primer valve is partially received by one detent when the choke valve is fully opened to close the primer valve and prevent any fluid flow therethrough. A second detent partially receives the primer valve to also close the primer valve after the choke valve has been moved to its fully closed position. The camming surface is disposed between the two detents relative to the movement of the choke valve to temporarily open the primer valve and inject the desired quantity of liquid fuel into the throttle bore to assist starting the engine when the choke valve is moved between its open and closed positions.
Description
FIELD OF THE INVENTION
This invention relates generally to carburetors and more particularly to diaphragm type carburetors.
BACKGROUND OF THE INVENTION
Typically, carburetors have been used to supply a fuel and air mixture to both four stroke and two stroke internal combustion engines. For many applications where small two stroke engines are utilized, such as hand held power chainsaws, weed trimmers, leaf blowers, garden equipment and the like, carburetors with both a diaphragm fuel delivery pump and diaphragm fuel metering system have been utilized. To start an engine which has its fuel supplied through such a carburetor, a purge system must be actuated several times to remove air from the carburetor and to fill desired fuel passages and chambers with liquid fuel to facilitate starting the engine. A choke valve must also be moved to its closed position at least substantially preventing air flow through a throttle bore of the carburetor. Thereafter, the engine starter mechanism must be actuated at least once and usually several times until a “false start” event occurs. This false start event occurs when combustion occurs and the engine initially turns over or starts but ceases to operate or dies soon thereafter due to the closed choke valve which prevents a sufficient air flow to the engine for its continued operation. After the false start event, the choke valve is manually moved to its open position and the starter mechanism again actuated to start the engine and provide sufficient air to the engine for its continued operation after it is started.
This multi-step starting procedure is somewhat complicated and difficult for the average consumer to easily and properly perform. In particular, many consumers have difficulty recognizing the false start event and therefore, they attempt to start the engine after the false start event with the choke valve closed. With the choke valve closed, as previously mentioned, there is an insufficient air supply to the engine for its continued operation and hence, even if the engine is initially started by this procedure it soon thereafter ceases to operate.
Some conventional carburetors utilize a priming system which injects a small quantity of liquid fuel into the throttle bore in response to the depression of a separate button on the carburetor to discharge the liquid fuel into the throttle bore. The liquid fuel provided into the throttle bore is desirable to provide a richer fuel and air mixture to facilitate starting the engine.
SUMMARY OF THE INVENTION
A diaphragm type carburetor which has a purge system to remove air and fuel vapor from the carburetor and to fill it with liquid fuel prior to starting an engine fed by the carburetor. The system has a primer valve actuated by moving a choke valve of the carburetor to its closed position to inject a small volume of liquid fuel into a throttle bore to provide a richer fuel and air mixture to the engine to facilitate starting it. Desirably, the small volume of liquid fuel is injected into the throttle bore in response to closing of the choke valve without requiring any additional steps such as depressing a button on the carburetor, to do so. Preferably, the choke valve is carried on a shaft which has a cam surface which actuates the primer valve as the choke valve is rotated from its open position to its closed position. Preferably, the choke valve shaft also has a pair of detents which close the primer valve and releasably retain the choke in its open and closed positions respectively. The primer valve is partially received in a recess of one detent when the choke valve is fully opened to close the primer valve and prevent any fluid flow therethrough. A recess of a second detent partially receives the primer valve to also close the primer valve after the choke valve has been moved to its fully closed position. The camming surface is disposed between the two detent recesses relative to the movement of the choke valve to temporarily open the primer valve and inject the desired quantity of liquid fuel into the throttle bore to assist starting the engine when the choke valve is moved between its open and closed positions.
Desirably, a purge system of the carburetor draws fuel from a fuel tank into a primer reservoir which has an overflow outlet leading back to the fuel tank and a diaphragm biased by a spring tending to reduce the volume of the primer reservoir and constructed to pressurize the fuel therein. Therefore, when the primer valve is opened as the choke valve is moved to its closed position, the fuel under pressure in the primer reservoir rushes past the temporarily opened primer valve and is injected into the throttle bore.
Objects, features and advantages of this invention include providing a carburetor which facilitates starting the engine, provides a quantity of liquid fuel into a throttle bore of the carburetor before starting of the engine to prime the carburetor, is self priming when the choke valve is moved to its closed position without requiring any additional steps during the starting procedure, maintains the primer valve closed when the choke valve is in its open and closed positions to prevent flooding the engine even if the air purge system of the carburetor is actuated after the choke valve is closed, permits a sufficient air flow through the throttle bore even when the choke valve is closed to permit sustained operation of the engine after initial starting even with the choke valve closed, is of relatively simple design and economical manufacture and assembly, is reliable, durable and has a long in service useful life.
BRIEF DESCRIPTION OF THE DRAWINGS
These and other objects, features and advantages of this invention will be apparent from the following detailed description of the preferred embodiments and best mode, appended claims and accompanying drawings in which:
FIG. 1
is a cross sectional view of a diaphragm type carburetor embodying this invention and having a purge mechanism mounted remotely of the carburetor;
FIG. 2
is an enlarged fragmentary view of a primer valve of the carburetor of
FIG. 1
; and
FIG. 3
cross sectional view of a carburetor according to a second embodiment of the invention having a purge mechanism mounted on the carburetor.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring in more detail to the drawings,
FIG. 1
illustrates a diaphragm type carburetor
10
having a remote purge mechanism
12
and a primer valve
14
communicating with a fuel and air mixing passage
16
of the carburetor
10
and actuated by movement of a choke valve
18
from its open position to its closed position to inject a small quantity of liquid fuel into the fuel and air mixing passage
16
. The liquid fuel injected into the fuel and air mixing passage
16
provides a richer fuel and air mixture to the engine which is desirable for initial starting of the engine.
The carburetor
10
has a body
20
through which the fuel and air mixing passage
16
is formed. A throttle valve
21
is received in the fuel and air mixing passage and is rotatable between idle and wide open positions to control air and fuel flow through the carburetor
10
and to the engine on which the carburetor
10
is used. The choke valve
18
is upstream of the throttle valve
21
and has a valve head
23
mounted on a shaft
25
extending into the fuel and air mixing passage
16
. The shaft
25
is rotatable to move the valve head
23
between an open position permitting a substantially unrestricted or free flow of air through the fuel and air mixing passage
16
and a closed position at least substantially restricting the flow of air through the fuel and air mixing passage
16
.
Desirably, the valve head
23
has a diameter slightly smaller than the diameter of the portion of the fuel and air mixing passage in which it is received so that even when the choke valve is in its closed position, sufficient air may pass through the fuel and air mixing passage
16
for idle operation of the engine. This permits the engine to operate after it is initially started and the choke valve is still in its closed position necessary to start the engine. Alternatively, the choke valve head
23
may have one or more holes therethrough to permit the desired air flow when the choke valve is closed.
The carburetor
10
has a main body
20
with a fuel pump plate
22
at one end and an intermediate plate
24
sandwiched between the other end of the carburetor body
20
and an air purge plate
26
. A fuel pump diaphragm
28
is trapped between the fuel pump plate
22
and the carburetor body
20
to define a fuel pump chamber
30
on one side of the diaphragm
28
and a pressure pulse chamber
32
on the other side. The pressure pulse chamber
32
opens to a pressure pulse passage
34
extending to the exterior of the carburetor body
20
and communicates with a crankcase chamber of the engine in assembly.
A negative pressure pulse communicated from the engine crankcase to the pressure pulse chamber
32
displaces the fuel pump diaphragm
28
in a direction tending to increase the volume of the fuel pump chamber
30
thereby drawing fuel from a fuel reservoir through an inlet fitting
36
and inlet passage
38
formed through the carburetor body
20
. The decrease in pressure in the fuel pump chamber
30
opens an inlet valve
40
, which is preferably a flap type valve integral with the diaphragm
28
, to permit fluid flow into the fuel pump chamber
30
. Thereafter, a positive pressure pulse from the engine crankcase displaces the fuel pump diaphragm
28
in a direction tending to decrease the volume of the fuel pump chamber
30
thereby increasing the pressure within the fuel pump chamber
30
. The increased pressure in the fuel pump chamber
30
opens an outlet valve
42
, which is also preferably a flap type valve integral with the fuel pump diaphragm
28
, to permit fluid flow through the outlet valve
42
into an outlet chamber
44
which leads to an inlet valve
46
of a fuel metering system
48
of the carburetor
10
.
The fuel metering system
48
has a diaphragm controlled inlet valve
46
with a needle shaped valve head
50
and a shank
52
which is actuated by a lever arm
54
connected at one end to the shank
52
, fulcrumed between its ends on a pin
56
and having a control finger
58
actuated at its free end by a fuel metering diaphragm
60
. The inlet valve
46
is yieldably urged to its closed position bearing on a valve seat
62
by a coil spring
64
and is actuated to an open position by movement of the diaphragm
60
. The coil spring
64
is received in a pocket
66
in the body
20
and bears on the finger
58
of the lever arm
54
. The fuel metering diaphragm
60
is trapped between the carburetor body
20
and the intermediate plate
24
to define a dry or air chamber
68
on one side communicating with the atmosphere through a vent opening
70
and a fuel metering chamber
72
on the other side of the diaphragm
60
communicating with the inlet valve
46
.
In use, as fuel is drawn from the metering chamber
72
the quantity of fuel therein will decrease and a differential pressure across the metering diaphragm
60
will move the lever arm
54
against the bias of the spring
64
in a clockwise direction (as viewed in FIG.
1
), to open the inlet valve
46
and allow pressurized fuel from the fuel pump to enter the metering chamber
72
. As the metering chamber
72
fills with additional fuel, the pressure therein increases and the fuel metering diaphragm
60
will tend to move the lever arm
54
counterclockwise to close the inlet valve
46
and thereby regulate the pressure of the fuel within the metering chamber
72
.
Fuel leaves the fuel metering chamber
72
through both a low speed fuel outlet
74
and a high speed fuel outlet
76
. Air, fuel vapor or liquid fuel may also leave the metering chamber
72
through a purge outlet
78
normally closed by a check valve
80
during an air purge process of the carburetor
10
. Fuel flow through the low speed fuel outlet
74
is controlled by an adjustable low speed needle valve
82
which has a needle shaped valve head
84
received in an annular valve seat
86
to define an annular flow area adjustable in size by advancing or retracting the valve head
84
relative to the valve seat
86
. This may be done in a conventional manner by rotating the needle valve
82
in a threaded bore
88
in which it is received in the carburetor body
20
.
Fuel which passes through the flow area of the low speed needle valve
82
is distributed to a fuel progression pocket
90
which communicates with a plurality of spaced apart fuel jets
92
which open into the fuel and air mixing passage
16
. Fuel flows out of each jet
92
and into the fuel and air mixing passage
16
in response to a pressure differential across the fuel jets
92
. Desirably, at least one fuel jet
92
is disposed upstream of the throttle valve
21
when it is in its idle position and at least one fuel jet
92
is disposed downstream of the throttle valve
21
in its idle position. As the throttle valve
21
is moved from its idle position toward its wide open throttle position, an engine manifold vacuum pressure communicated with the fuel and air mixing passage
16
is increasingly applied to the fuel jets
92
to draw fuel therethrough into the fuel and air mixing passage
16
to be mixed with air flowing through the passage
16
and provide a rich fuel and air mixture to the engine. A reverse fluid flow from the fuel and air mixing passage
16
to the fuel metering chamber
72
through the fuel jets
92
is prevented by a check valve
93
in the low speed fuel outlet.
Fuel flow from the fuel metering chamber
72
through the high speed fuel outlet
76
is controlled by an adjustable high speed needle valve
94
. The high speed needle valve
94
has a needle shaped valve head
96
which cooperates with an annular valve seat
98
to define an annular flow area which is adjustable in size by advancing or retracting the valve head
96
of the needle valve
94
relative to the valve seat
98
. Fuel which flows through the flow area of the high speed needle valve
94
is directed to a high speed fuel nozzle
100
which may be defined in an insert
102
press fit in a bore
104
of the carburetor body
20
. A check valve
101
prevents back bleeding of air through the nozzle
100
. The high speed fuel nozzle
100
is preferably disposed in the venturi portion of the fuel and air mixing passage
16
and fuel is drawn therethrough in response to a pressure differential across the nozzle
100
. When the throttle valve
21
is in its wide open position, engine manifold vacuum pressure is applied to the fuel nozzle
100
to draw fuel therethrough and in addition, the flow of air through the venturi creates an additional pressure drop to also create a pressure drop across the nozzle
100
to draw fuel therethrough.
The air purge mechanism
12
has a flexible bulb
106
with a radially outwardly extending rim
108
trapped between a cover
110
and a body
112
which is mounted exteriorally of the carburetor
10
to define a bulb chamber
114
. An opening
116
through the body
112
communicates with the bulb chamber
114
and a fluid conduit
118
communicates this opening
116
with a fluid fitting
120
carried by the air purge plate
26
. The fluid fitting
120
leads to a first purge passage
122
leading to a purge chamber
124
closed by a plug
126
press fit into a recess
128
in the purge plate
26
. The purge chamber
124
leads to a second purge passage
130
which communicates with the fuel metering chamber
72
through its purge outlet
78
and the check valve
80
which permits fluid flow from the metering chamber
72
to the second purge passage
130
when a sufficient pressure differential exists across the check valve
80
and prevents the reverse flow of fuel from the second purge passage
130
to the fuel metering chamber
72
. Desirably, the check valve
80
closes the purge outlet
78
in normal operation of the engine and carburetor
10
to reduce the likelihood of leaks from the fuel metering chamber
72
which would adversely impact the operation of the carburetor
10
.
The first purge passage
122
communicates with a primer overflow passage
132
through a second or primer inlet check valve
134
which permits fluid flow from the first purge passage
122
to the primer overflow passage
132
but prevents the reverse flow of fluid therethrough. The primer overflow passage
132
leads to an outlet fitting
136
carried by the intermediate plate
24
which communicates with the fuel tank through a suitable conduit
138
. Fluid flow through the outlet fitting
136
is controlled by a check valve
140
having a valve head
142
biased by a spring
144
against a valve seat
146
to prevent flow from the outlet fitting
136
to the primer overflow passage
132
and to permit reverse flow from the primer overflow passage
132
through the outlet fitting
136
only when the pressure within the primer overflow passage
132
is sufficient to displace the valve head
142
from the valve seat
146
.
The primer overflow passage
132
opens to a primer reservoir
148
defined between the intermediate plate
24
and a primer diaphragm
150
trapped between the purge plate
26
and intermediate plate
24
. A spring
152
in an atmospheric chamber
154
on the other side of the primer diaphragm
150
yieldably biases the diaphragm
150
in a direction tending to decrease the volume of the primer reservoir
148
. The primer reservoir
148
in turn is open to a fuel primer passage
156
which extends through the carburetor body
20
and opens into the fuel and air mixing passage
16
via an outlet
157
between the choke valve
18
and the throttle valve
21
. Flow through the fuel primer passage
156
is controlled by the primer valve
14
received in a pocket
158
in the carburetor body
20
.
As best shown in
FIG. 2
, the primer valve
14
has a valve body
160
slidably received in an annular insert
174
preferably press fit in the pocket
158
to both provide a seal between them and axially locate the insert in the pocket. The valve body
160
has a generally dome shaped end
162
and an annular groove
164
receiving a sealing member
166
such as on O-ring to prevent fluid flow from the primer passage
156
out of the pocket
158
beyond the sealing member
166
. A valve head
168
of the primer valve
14
is yieldably biased by a spring
170
onto a valve seat
172
of the annular insert
174
in the pocket
158
to prevent fluid flow through the primer valve
14
. An O-ring
176
preferably defines the valve seat
172
and is disposed between the pocket
158
and insert
174
to prevent fuel leakage from the pocket
158
. As shown, the valve head
168
comprises a radially outwardly extending rim of the valve body
160
.
The dome shaped end
162
of the valve body
160
extends into contact with a shaft
25
of the choke valve
18
. The choke valve shaft
25
has a pair of detents
180
,
182
formed therein with a first detent
180
adapted to be aligned with the end
162
of the valve body
160
when the choke valve
18
is in its open position for normal operation of the engine and a second detent
182
adapted to be aligned with the end
162
of the valve body
160
when the choke valve
18
is in its closed position, as shown in
FIG. 1
, to facilitate starting the engine. In between the detents
180
,
182
is a camming surface
184
which engages the end
162
of the valve body
160
during a portion of the rotation of the choke valve shaft
25
between the open and closed positions of the choke valve
18
to separate the valve head
168
from the valve seat
172
and thereby open the valve
14
to permit fluid flow through the primer valve
14
to the fuel and air mixing passage
16
. When the end
162
of the valve body
160
is aligned with and received in either of the detents
180
,
182
of the choke valve shaft
25
, the valve head
168
is urged against the valve seat
172
by spring
170
to close the valve
14
to prevent fluid flow therethrough.
To start an engine utilizing the carburetor
10
, the choke valve
18
is initially maintained in its open position and if desired, the throttle valve
21
is moved to a “fast idle” position between its idle and wide open positions to permit a greater air flow through the passage
16
than when it is in its idle position to increase the engine speed (i.e. fast idle) and facilitate warming up the engine. The purge bulb
106
is depressed to force any fluid in the bulb chamber
114
, fluid conduit
118
or first purge passage
122
through the check valve
134
into the primer overflow passage
132
. This fluid enters the primer reservoir
148
, fuel primer passage
156
and is prevented from entering the fuel and air mixing passage
16
by the closed primer valve
14
. As the bulb
106
is released, a vacuum is generated as the volume of the bulb chamber
114
is increased due to the check valve
134
at the primer overflow passage
132
, which prevents fluid flow from the primer reservoir
148
to the first purge passage
122
, and the check valves
101
,
93
, respectively, at the high speed fuel nozzle
100
and in the low speed fuel outlet
74
of the fuel metering chamber
72
which prevent air or fluid from being drawn from the fuel and air mixing passage
16
back into the fuel metering chamber
72
. The vacuum generated by the expanding bulb
114
draws the check valve
80
at the purge outlet
78
of the fuel metering chamber
72
to its open position, decreases the pressure within the fuel metering chamber
72
and thereby opens the inlet valve
46
to permit fuel to flow from the fuel source or tank through the fuel pump, the fuel metering chamber
72
, second purge passage
130
and the purge outlet check valve
80
.
It may take multiple depressions and releases of the air purge bulb
106
to draw fuel from the fuel pump to the air purge mechanism
12
. In any event, when liquid fuel is drawn into the first air purge passage
122
or into the bulb chamber
114
, subsequent depression of the bulb
106
forces this liquid fuel through the check valve
134
into the primer overflow passage
132
, the primer reservoir
148
and into the fuel primer passage
156
to the primer valve
14
. Should the pressure of the fluid in the primer reservoir
148
and primer overflow passage
132
exceed the predetermined maximum pressure, the check valve
140
at the outlet fitting
136
will be opened to permit some fluid to escape to the fuel tank until the pressure is reduced sufficiently such that the check valve
140
closes. The spring
152
biasing the primer diaphragm
150
and the spring
144
bearing on the valve head
142
of the check valve
140
maintain a desired fuel pressure within the primer reservoir
148
and fuel primer passage
156
.
Next, the choke valve
18
is rotated from its open position to its closed position, as shown in
FIG. 1
, to at least substantially restrict air flow through the fuel and air mixing passage
16
. The choke valve
18
is rotated via its shaft
25
. As the choke valve shaft
25
rotates, it moves the first detent
180
out of registry with the end
162
of the valve body
160
and brings the camming surface
184
into engagement with the end
162
of the valve body
160
. When the camming surface
184
engages the end
162
of the valve body it slidably displaces the valve body
160
to separate the valve head
168
from the valve seat
172
and to permit flow of the pressurized fluid in the fuel primer passage
156
to pass through the open primer valve
14
and to be injected into the fuel and air mixing passage
16
through a fuel primer outlet
190
therein. Continued rotation of the choke valve shaft
25
to rotate the choke valve
18
to its closed position rotates the camming surface
184
out of engagement with the valve body
160
and rotates the second detent
182
into alignment with the valve body end
162
such that the spring
170
forces the valve head
168
once again into engagement with the valve seat
172
to close the valve
14
and prevent additional fuel flow through the fuel primer passage
156
. Thereafter, the starter mechanism of the engine is activated to start the engine. The primer fuel injected into the fuel and air mixing passage
16
provides a richer fuel and air mixture which facilitates starting of the engine.
Once the engine starts it may continue to operate because the choke valve
18
does not completely close off the fuel and air mixing passage
16
. Rather, the choke valve
18
merely significantly restricts air flow therethrough to increase the magnitude of the manifold vacuum pressure within the fuel and air mixing passage
16
upstream thereof. This increases the fuel flow drawn through the high speed fuel nozzle
100
and low speed fuel jets
92
to provide a rich air and fuel mixture to the engine and thereby facilitate starting and warming up the engine. After the engine has run for a set period of time to permit the engine to warm up to a suitable operating temperature, typically 15 to 30 seconds, the throttle may be actuated to open the throttle valve
21
and simultaneously rotate the choke valve
10
to its fully open position for normal operation of the engine. Rotation of the choke valve
18
moves the end
162
of the valve body
160
from the second detent
182
to the first detent
180
, temporarily opens the primer valve
14
again and may deliver a small amount of additional primer fuel into the fuel and air mixing passage
16
which is consumed by the engine. After the excess fuel is burned off, the engine is set for normal operation.
Accordingly, a carburetor
10
is provided which facilitates providing a quantity of additional fuel to the engine to facilitate starting the engine which does not require the consumer to perform any additional steps beyond the activation of the purge mechanism
28
and choke valve
18
required to start the engine. Desirably, rotation of the choke valve
18
from its open position to its starting or closed position automatically discharges the desired quantity of primer fuel through a primer valve
14
into the fuel and air mixing passage
16
of the carburetor
10
. Further, if desired to provide easier access to it, the purge mechanism
28
may be mounted remotely of the carburetor.
FIG. 3
illustrates a second embodiment of a carburetor
200
according to the present invention having a purge mechanism
202
mounted on the purge plate
26
of the carburetor body
20
. The outwardly extending rim
108
of the bulb
106
is trapped between a cover
204
and the purge plate
26
. An umbrella type check valve
206
is disposed within the bulb chamber
114
to control the flow of fluid into and out of the bulb chamber
114
. When the bulb
106
is depressed, any fluid in the bulb chamber
114
is forced through a central outlet
208
of the check valve which is normally closed at one end
210
to prevent fluid flow into the bulb chamber
114
. Fluid discharged through the outlet
208
flows to a purge outlet passage
212
leading to the primer reservoir
148
and overflow passage
132
. When the bulb
106
is released, the volume of the bulb chamber
114
increases thereby creating a vacuum which displaces a flap type valve head
214
of the check valve
206
to permit fluid in a purge inlet passage
216
to be drawn into the bulb chamber
114
. Valve head
214
prevents a reverse fluid flow from the bulb chamber
114
to the purge inlet passage
216
. Purge inlet passage
216
leads to the purge outlet
78
of the fuel metering chamber
72
to draw fluid from the chamber
72
as described with reference to the first embodiment carburetor
10
. Thus, the umbrella type check valve
206
checks flow both into and out of the bulb chamber
114
and functions in the same manner as the both the check valve
80
, at the purge outlet
78
of the fuel metering chamber
72
, and the check valve
134
at the primer overflow passage
132
. In all other aspects, the carburetor
200
is constructed and functions in the same manner as the first embodiment carburetor
10
and hence, like reference numbers have been applied to like parts and the construction and operation of carburetor
200
will not be described further.
Claims
- 1. A carburetor for an internal combustion engine comprising:a body having a fuel and air mixing passage extending therethrough; a throttle valve in the fuel and air mixing passage movable between idle and wide open positions to control at least in part the flow of air through the fuel and air mixing passage; a choke valve shaft carried by the body; a choke valve head in the fuel and air mixing passage upstream of the throttle valve, carried by the choke valve shaft and movable between open and closed positions; a cam carried by the choke valve shaft; a primer fuel passage adapted to receive a supply of fuel and being communicated with the fuel and air mixing passage; a primer valve carried by the body in communication with the primer fuel passage and having a valve seat and a valve head yieldably biased to a closed position on the valve seat to prevent fluid flow through the primer valve and movable by the cam to an open position spaced from the valve seat in response to movement of the choke valve from its open position to its closed position to permit fluid flow through the primer valve and to provide a quantity of fuel from the primer fuel passage into the fuel and air mixing passage to facilitate starting an engine with which the carburetor is used; and at least one detent carried by the choke valve shaft and configured to permit the primer valve head to be in its closed position when the choke valve is in its open position.
- 2. The carburetor of claim 1 which also comprises a second detent formed in the choke valve shaft and adapted to receive said portion of the primer valve when the choke valve is in its closed position to permit the primer valve to be in its closed position with its valve head bearing on its valve seat.
- 3. A carburetor for an internal combustion engine comprising:a body having a fuel and air mixing passage extending therethrough; a throttle valve in the fuel and air mixing passage movable between idle and wide open positions to control at least in part the flow of air through the fuel and air mixing passage; a choke valve shaft carried by the body, a choke valve head carried by the choke valve shaft in the fuel and air mixing passage upstream of the throttle valve and movable between open and closed positions; a primer fuel passage adapted to receive a supply of fuel and being communicated with the fuel and air mixing passage; a primer valve carried by the body in communication with the primer fuel passage and having a valve seat and a valve head yieldably biased to a closed position on the valve seat to prevent fluid flow through the primer valve and movable to an open position spaced from the valve seat in response to movement of the choke valve from its open position to its closed position to permit fluid flow through the primer valve and to provide a quantity of fuel from the primer fuel passage into the fuel and air mixing passage to facilitate starting an engine with which the carburetor is used; a camming surface carried by the choke valve shaft, engageable with the primer valve during at least a portion of the rotation of the choke valve from its open position to its closed position to at least temporarily open the primer valve; and at least one detent carried by the choke valve shaft with a portion of the primer valve received in the detent when the choke valve is in its open position to permit the primer valve to be in its closed position with its valve head bearing on its valve seat and wherein the camming surface is disposed adjacent to said at least one detent to engage the primer valve as the choke valve is rotated to its closed position and move the primer valve head off of the primer valve seat and thereby permit fluid flow through the primer valve.
- 4. The carburetor of claim 3 which also comprises a second detent formed in the choke valve shaft and adapted to receive said portion of the primer valve when the choke valve is in its closed position to permit the primer valve to be in its closed position with its valve head bearing on its valve seat.
- 5. The carburetor of claim 3 wherein the primer valve has an annual valve seat, a valve body with an end constructed to be engaged by the choke valve during at least a portion of the movement of the choke valve from its open position to its closed position, a radially outwardly extending valve head selectively engageable with the valve seat and a spring yieldably biasing the valve head onto the valve seat.
- 6. The carburetor of claim 5 which also comprises a pocket formed in the body in which the primer valve is received and an annular insert received in the body and defining the valve seat.
- 7. A carburetor for an internal combustion engine comprising:a body having a fuel and air mixing passage extending therethrough; a throttle valve in the fuel and air mixing passage movable between idle and wide open positions to control at least in part the flow of air through the fuel and air mixing passage; a choke valve shaft carried by the body, a choke valve head carried by the choke valve shaft in the fuel and air mixing passage upstream of the throttle valve and movable between open and closed positions; a primer fuel passage adapted to receive a supply of fuel and being communicated with the fuel and air mixing passage; a primer valve carried by the body in communication with the primer fuel passage and having a valve seat and a valve head yieldably biased to a closed position on the valve seat to prevent fluid flow through the primer valve and movable to an open position spaced from the valve seat in response to movement of the choke valve from its open position to its closed position to permit fluid flow through the primer valve and to provide a quantity of fuel from the primer fuel passage into the fuel and air mixing passage to facilitate starting an engine with which the carburetor is used; a camming surface carried by the choke valve shaft, engageable with the primer valve during at least a portion of the rotation of the choke valve from its open position to its closed position to at least temporarily open the primer valve; and a primer diaphragm carried by the body and defining a primer reservoir on one side of the diaphragm communicating with the primer fuel passage and a supply of liquid fuel to provide fuel into the primer fuel passage, and a primer inlet check valve between the supply of liquid fuel and the primer reservoir to permit fluid flow into the primer reservoir and prevent the reverse flow of fluid therethrough.
- 8. The carburetor of claim 7 which also comprises a camming surface on the choke valve engageable with the primer valve during at least a portion of the rotation of the choke valve from its open position to its closed position to at least temporarily open the primer valve.
- 9. The carburetor of claim 8 wherein the choke valve has a valve head received for rotation in the fuel and air mixing passage and a choke valve shaft connected to the valve head with the camming surface being carried by the choke valve shaft.
- 10. The carburetor of claim 7 which also comprises a spring carried by the body and yieldably biasing the primer diaphragm in a direction tending to reduce the volume of the primer reservoir to resist displacement of the primer diaphragm when it is acted on by fluid in the primer reservoir and thereby pressurize the fluid in the primer reservoir, at least under certain fluid conditions within the primer reservoir, to provide pressurized fuel in the primer fuel passage when the primer valve is closed so that when the primer valve is opened, at least some of the fuel in the primer fuel passage will flow through the primer valve to the fuel and air mixing passage.
- 11. The carburetor of claim 10 which also comprises a primer overflow passage communicating the primer reservoir with the exterior of the primer reservoir and an overflow check valve in the primer overflow passage to prevent fluid flow into the primer reservoir therethrough and to permit fluid flow out of the primer reservoir through the primer overflow passage when the pressure within the primer reservoir exceeds a predetermined maximum pressure.
- 12. The carburetor of claim 7 which also comprises a purge mechanism having a purge bulb defining a bulb chamber communicating with the primer reservoir through at least one fluid passage to provide at least some of the fluid within said at least one fluid passage into the primer reservoir through the primer inlet check valve when the purge bulb is depressed and to draw fluid through the carburetor to said at least one fluid passage when the purge bulb is released and the volume of the bulb chamber increases.
- 13. The carburetor of claim 12 wherein the purge bulb is carried by a purge body disposed remotely from the carburetor body.
- 14. The carburetor of claim 12 wherein the purge bulb is carried by the carburetor body.
US Referenced Citations (3)
Number |
Name |
Date |
Kind |
2977948 |
Kittler |
Apr 1961 |
A |
4373479 |
Billingsley et al. |
Feb 1983 |
A |
5250233 |
Swanson |
Oct 1993 |
A |