This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2005-347721, filed on Dec. 1, 2005, the entire contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a card connector, and more particularly to a card connector having a specific card eject mechanism.
2. Description of the Related Art
Systems employing card-type memory devices and using them as external memory devices of electronic apparatuses have become widely spread in recent years. In order to connect such card-type memory devices to electronic apparatuses, connectors adapted thereto are required.
A large number of types and systems of connectors for card-type memory devices (referred to hereinbelow as card connectors) have been developed and introduced (for example, see Japanese Patent Application Laid-open No. 2000-251024, FIG. 1, page 3, right column).
The card connector described in Japanese Patent Application Laid-open No. 2000-251024, FIG. 1, page 3, right column has a configuration in which the side surface of the inserted card is suppressed and held by a suppression mechanism. However, with such connector, there is a risk of the inserted card being thrown out from the card holder under the effect of external impacts. For this reason, a shutter was provided for closing a card insertion port through which the card is inserted and the card was prevented from being thrown out by closing the shutter. Therefore, with the connector of this type, a shutter has to be provided separately from the connector. As a result, miniaturization is difficult, the number of component increases, and production cost rises significantly.
A connector in which the shutter was omitted to overcome the above-described drawbacks is also known (for example, see Japanese Patent Application Laid-open No. 2003-86296, FIG. 2, Par. No. 0015-0021).
The card connector described in Japanese Patent Application Laid-open No. 2003-86296, FIG. 2, Par. No. 0015-0021 has a configuration comprising a housing that forms an insertion section for inserting a card, contact terminals (contact pins) formed inside the housing in a condition of extending in the insertion direction so as to come into contact with the terminals of the card, and a lock mechanism for engaging with concave sections located on the side surfaces of the card and locking the card in a predetermined mounting position when the card is inserted into the insertion section and comes close to the mounting position.
With such connector structure, the card inserted into the mounting position of the housing can be prevented from falling out or being pulled out and the card can be locked on reaching the mounting position of the housing. Therefore, no load is applied to the car in the card insertion process, the insertion operation can be performed smoothly, the card can-be prevented from being damaged by the lock mechanism, and it is not necessary to provide a special shutter mechanism.
Furthermore, when a card is removed from the card connector, the end section of the card is usually picked by fingers and pulled out, but when the contact is strong, the card cannot be easily pulled out. Moreover, the card is difficult to pull out because the card insertion port is narrow. Accordingly, a connector has been suggested that is provided integrally with an eject mechanism that facilitates the discharge of a card (for example, see Japanese Patent Application Laid-open No. 11-26084, FIG. 1, Par. No. 0019-0020, 30).
The card connector described in Japanese Patent Application Laid-open No. 11-26084, FIG. 1, Par. No. 0019-0020, 30 has a configuration comprising an eject mechanism having a cam member in one side section of a housing and comprising an elastic engagement member that engages with a linear side edge of a card discharged by the cam member in the other side section of the housing and regulates the movement of the card in the discharge direction. With such configuration, when the accommodated card is discharged by the eject mechanism having the cam member, the card can be prevented from falling down and the card can be easily removed by hand.
However, although some of the cards of various types, for example, compact flash (CF) (registered trade name) cards, smart media cards, memory sticks, and PC cards are regulated by standards, a standard that has unified all the cards has not yet been established. For this reason, the cards of various types differ in dimensions and shapes and accordingly the card connectors have structures suitable for respective cards.
As a result, a user of an electronic apparatus sometimes erroneously inserts a small card into a large card insertion port. If an incompatible card is inserted erroneously into an insertion port, the contact pins of the connector can be deformed or broken. Furthermore, even if the card is of the same size as the insertion port, the card is sometimes inserted upside down or back to front. Such reverse insertion also can cause a similar damage. Furthermore, dust or dirt easily adheres to the contact pins of the connector, thereby causing poor contact.
Furthermore, in the connector described in Japanese Patent Application Laid-open No. 2000-251024, FIG. 1, page 3, right column, the inserted card cannot be held reliably, a shutter has to be provided in the card insertion port to prevent the card from being thrown out, and the shutter has to be provided separately from the connector.
The connector described in Japanese Patent Application Laid-open No. 2003-86296, FIG. 2, Par. No. 0015-0021 has no shutter, is equipped with a lock mechanism and prevents the card inserted into the mounting position of the housing from falling out or being pulled out, but it does not resolve all the aforementioned problems encountered when the card connector is disposed in an electronic apparatus. Furthermore, those problems are also not resolved with the connector described in Japanese Patent Application Laid-open No. 11-26084, FIG. 1, Par. No. 0019-0020, 30.
In order to resolve the aforementioned problems, the applicant suggested an invention the objects of which were to provide a card connector comprising a mechanism capable of preventing the contact pins from being bent or damaged even when a card of different size is inserted by mistake and to provide a card connector equipped with an eject mechanism for easily discharging the inserted card (Japanese Patent Application Laid-open No. 2005-116240).
The structure of the card connector (connector of the prior application) that has been previously suggested by the applicant and is described in Japanese Patent Application Laid-open No. 2005-116240 will be described in general features with reference to
The card connector has a plurality of contact pins 21b. Referring to
As shown in
The frame base 21 is from a rectangular metal sheet large enough to cover the upper surface of the connector, both opposing side ends thereof are bent, and two side frames are formed by the bent pieces.
The push bar 23 is fixed by a plurality of locking pieces so that the push bar can slide in the lengthwise direction of the side section frame.
The push bar 23 has joining sections 23a, 23b at one end thereof and is joined by the joining sections 23a, 23b. An eject knob 24 that protrudes outwardly is provided at the other end of the push bar 23, and the eject button 24 is so configured that when it is pushed from the outside, the rotary arm 22 is actuated via the push bar 23.
The rotary arm 22 is from a plate piece of an almost bow-like shape and has a suspension piece 22c bent at an almost right angle to an end section 22b located at the opposite side from one end 22a. The suspension piece 22c protrudes from an opening 21a of the frame base 1, is positioned at the end section on the end side of a card between a shutter member 24 and an end side of the inserted card, and functions as a push section with respect to the card (see
Before a card is inserted, the shutter member 24 protects the distal end sections of the contact pins 21b with through orifices 24a, and as the card is inserted, the shutter member moves together with the card in the depthwise direction and the distal end sections of the contact pins 21b are exposed from the through orifices 24a; the shutter member will be described hereinbelow in greater detail. As a result, a physical contact can be created between the card contacts and contact pins 21b of the card connector.
The rotary arm 22 is pivotally supported by a pivot pin 22d in an almost central position in the widthwise direction of the frame base 21 in a position slightly closer to the suspension piece 22c from the center of the rotary arm. Due to such pivotal support, if the eject knob 24 is pushed, the suspension piece 22c comes into contact with the end section of the end side of the inserted card via the push bar 23 due to the lever action of the rotary arm 22, and a push-down force that is larger than the force acting on the eject knob 4 in the direction shown by a solid arrow will be applied to the suspension piece 22c in the direction opposite that shown by the solid arrow. As a result, the card can be ejected.
In the eject mechanism of the heretofore suggested card connector, the rotary arm 22 has been pivotally supported by the pivot pin 22d in almost the central position in the widthwise direction of the frame base 21.
Therefore, the position of the suspension piece 22c is shifted from the center in the widthwise direction of the frame base 21. As a result, the position of abutment against the card end side is inevitably shifted from the center of the card.
On the other hand, cards of a variety of forms have recently been developed and put to use. An example of such card form is shown in
The conversion card 40 has a contact 40a for connection to the contact pins 21b of the CF card connector and an internal contact pin 40b for connection to a contact 41a of a small card 41. The contact 40a and the internal contact pin 40b are electrically connected inside the card 40.
Furthermore, a space 40c is provided for introducing the small card 41 instead of the internal electric circuit of the CF card itself. If the small card 41 is inserted into the space 40c, the contact 41a of the small card 41 and the internal contact pin 40b are electrically connected by a physical contact thereof.
As a result, the small card 41 can be connected to the CF card connector by connecting the contact 40a of the CF card 40 having the small card 41 inserted therein to the contact pins 21b of the CF card connector.
Here, the CF card connector has a structure such that both sides of the CF card are guided by two side frames and the connection of the CF card contacts and the contact pins of the connectors is facilitated.
When the CF card is pulled out from the CF card connector, a push-out force is provided to the end section of the end side of the card by the suspension piece 22c, as shown in
However, with the form of the conversion card 40 such as shown in
The problem arising from such mutual arrangement is that when the conversion card 40 is pulled out along the two side frames of the CF card connector, the conversion card 40 is tilted and the two sides 40d of the conversion card 40 cannot be smoothly guided by the two side frames of the CF card connector.
Accordingly, it is an object of the present invention to resolve the above-described problems and to provide a card connector having a pull-out structure such that an inserted card of any form can be smoothly pulled out.
In accordance with the first aspect of the present invention that attains the aforementioned object, there is provided a card connector having: a base frame having side frames formed by bending at both sides thereof; a connector body provided at an end side of the base frame opposite that where a card is inserted and serving to arrange and fix a plurality of contact pins in a row; a shutter member that has through orifices corresponding to the plurality of contact pins that are arranged in a row and fixed by the connector body and can move in a state in which the contact pins are inserted into the through orifices; and a rotary arm whose one end is in the central position of the shutter member and whose other end is positioned at the side frame of the base frame, wherein the card connector has an eject structure in which when the card is pulled out, the eject structure applies a pushing force to the other end of the rotary arm in the direction of the connector body, and provides a force in the direction of pulling out the card via the shutter member in the central position of the shutter member by the one end of the rotary arm.
As a specific feature of the present invention that attains the aforementioned object, the card connector of the above-described first aspect can be configured so that the rotary arm is pivotally supported on the surface side of the base frame opposite the surface side where a card is inserted, a hook section is formed at the shutter member, an opening is provided in substantially the center of the base frame in the widthwise direction, and the one end of the rotary arm is engaged with the hook section of the shutter member that exits from the opening.
As a specific feature of the present invention that attains the aforementioned object, the card connector of the above-described aspects can further has a slidable push bar provided at the side frame, wherein a distal end section of the push bar engages with the other end of the rotary arm, when the card is pulled in a state where the connectors of the inserted card and the contact pins are connected, a pushing pressure is applied by the push bar to the one end of the rotary arm, a pushing pressure in the opposite direction is applied to the other end of the rotary arm, and a force in the pulling direction is applied to the card via the shutter member.
Furthermore, as a specific feature of the present invention that attains the aforementioned object, the card connector of any of the above-described aspects may have a shutter lock mechanism that locks the movement of the shutter member before the card is inserted, releases the lock in response to the insertion of the compatible card, and allows the connection of the card contacts with the contact pins, wherein the shutter lock mechanism is formed by a segment lead of at least one side frame of the two side frames of the base frame.
In accordance with the present invention, a pull-out force is provided almost in the central section of the shutter member by a rotary arm serving as an eject mechanism. Therefore, the card is not tilted in the card pull-out process even when a card with deformed sides, such as a conversion card, is used. As a result, the card can be smoothly pulled out along the two side frames formed on both sides of the frame base.
FIGS. 3(A), 3(B), 3(C) and 3(D) show an embodiment of the card connector in accordance with the present invention;
FIGS. 4(A) and 4(B) show a surface opposite that shown in
FIGS. 5(A) and 5(B) show a state before the card 20 is connected to the contact pins 1b that is illustrated by a state in which the base frame 1a and both side frames 1d are removed;
FIGS. 6(A) and 6(B) show a state after the card 20 has been connected to the contact pins 1b that is illustrated by a state in which the base frame 1a and both side frames 1d are removed;
Embodiments of the present invention will be described hereinbelow with reference to the appended drawings. The embodiments merely illustrate the present invention and place no limitation on the application of the present invention.
A card connector 1 in accordance with the present invention has a base frame 1a in the form of a metal plate. As shown in
The card connector has a connector body 1c formed from an insulating block such as a resin block for arranging in a row and fixing a plurality of contact pins 1b on the side of the base frame 1a opposite that where the card is to be inserted. Furthermore, a shutter member 1e is provided for covering the distal end sections of the plurality of contact pins 1b that are arranged in a row and fixed by the connector body 1c and protecting them from the outside.
As shown in
As clearly shown in
When the card 20 is inserted, as shown in
To facilitate the understanding,
To facilitate further the understanding of the present invention, this configuration will be further explained with reference to
When the card 20 is not inserted, the shutter member 1e is pushed out by the coil spring 1f located between the shutter member and the connector body 1c and assumes a state in which the distal end sections of the contact pins 1b that have been arranged in a row and fixed by the connector body 1c are accommodated in the through orifices 10. As a result, the distal end sections of the contact pins 1b are protected.
The card 20 has a circuit component accommodation section 20a and female-type contacts 20b linked thereto. When the card 20 is a modified card, as shown in
Here, returning to
In the case where the distal end sections of the contact pins 1b are easily exposed if a pushing pressure is applied to the shutter member 1e against the elastic pressure of the coil spring 1f, the protection of contact pins 1b cannot be expected.
For this reason, in the invention suggested in the prior application filed by the applicant (Japanese Patent Application Laid-open No. 2005-116240), a structure was used in which a pair of side frames were detachably mounted on both side walls of the connector body, and a lock mechanism was provided on this pair of side frames. Furthermore, the lock mechanism was configured of a lock spring member that was deformed when the card was inserted, thereby causing disengagement from the shutter member, and, conversely, the state of engagement with the shutter member was restored when the card was removed.
With such structure, as has already been explained hereinabove, the width of the connector body was unavoidably increased because a pair of side frames was provided on both side walls of the connector body. Furthermore, since a lock spring member was provided on the side frames, the structure unavoidably became complex.
A specific feature of the configuration shown in
Thus, a segment lead 2 is formed in at least one of the two side frames 1d. In the example shown in
The segment lead 2 can be formed at the same time as the side frame 1d is press formed. Therefore, by linking one end of the segment lead 2 to the side frame 1d and leaving the other end as a free end, elasticity is provided due to the rigidity of the side frame 1d itself.
The segment lead 2, as shown by a cross-sectional view thereof in
Referring to
At this time, as shown in
As a result, the state in which the shutter member 1e protects the distal end sections of the contact pins 1b (
On the other hand, if a state is assumed in which the card 20 is inserted, as shown in
As a result, the segment lead 2 will be deformed and the engagement of the protrusion 2b at the distal end section and the hook section 1g of the shutter member 1e will be released. Then, the card 20 can be further inserted into the card connector 1.
Due to the insertion of the card 20, the shutter member 1e is pushed back toward the connector body 1c against the elastic force of the coil spring 1f. As a result, the distal end sections of the contact pins 1b are exposed from the through orifices 10 of the shutter member 1e and inserted into the female-type contacts 20b of the card 20, thereby producing a state of electric connection to the circuits inside the circuit component accommodation section 20a of the card 20.
Referring to
Here, when a card 20 (conversion card 40) is pulled out from the card connector in a state where the distal end sections of the contact pins 1b and the female-shaped contacts 20b (or 40a) of the card 20 (or conversion card 40) are connected, an eject mechanism is necessary for providing a pull-out force against a physical contact pressure created by the elasticity of the contacts 20b (40a) and contact pins 1b.
The present invention relates to the problem of the eject mechanism of the invention of the prior application explained with reference to
Returning to
On the other hand, as shown in
This hook section 11b can be of a variety of forms corresponding to the configuration of the shutter member 1e.
Furthermore,
In all the embodiments, the hook section is formed almost in the central section of the shutter member 1e.
Returning to
Therefore, one end side 3b of the rotary arm 3 is engaged with the hook section 11b. Furthermore, the other end side 3c of the rotary arm 3 is engaged with lock sections 31a, 31b of the distal end section of the push bar 31 held by a plurality of locking hooks so as to enable the sliding movement to one of the two side frames 1d. Furthermore, an eject knob 30 is provided at the distal end of the push bar 31.
Where the push bar 31 is pushed in the direction of the contact pins 1b shown in
Since the one end side 3b of the rotary arm 3 is engaged with the hook section 11b located in the central section of the metal plate 11a that is integrally attached to the resin block of the shutter member 1e, a push-out force is easily provided in the direction opposite the connector body 1c by a lever action in the central section of the shutter member 1e.
As a result, the connection of the contacts 20b (40a) of the card 20 (or conversion card 40) and the distal end sections of the contact pins 1b is disrupted and the card 20 (or conversion card 40)can be easily pulled out by fingers.
Because the ejector mechanism in accordance with the present invention produces a pull-out force almost in the central section of the shutter member 1e by the rotary arm 3, even the card with modified sides, such as the conversion card 40, can be smoothly pulled out.
The foregoing description of the embodiments is not intended to limit the invention to the particular details of the examples illustrated. Any suitable modification and equivalents may be resorted to the scope of the invention. All features and advantages of the invention which fall within the scope of the invention are covered by the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
2005-347721 | Dec 2005 | JP | national |