Card connector

Information

  • Patent Grant
  • 6234809
  • Patent Number
    6,234,809
  • Date Filed
    Wednesday, July 28, 1999
    25 years ago
  • Date Issued
    Tuesday, May 22, 2001
    23 years ago
Abstract
The present invention provides a card connector assembly for connecting cards such as PC cards including memory cards to circuit boards, which makes it possible to obtain highly reliable electrical connections, and which has a low height. The card connector assembly (1) is equipped with a card connector (10), pin contacts (30) of which have card contact sections (33, 34) that electrically connect with the card, and substantially horizontal sections (35, 36) that protrude from a first housing (20) substantially parallel to a circuit board (80), and a mating connector (50) electrical contacts (70) of which have termination portions (72) that are electrically connected to the circuit board (80), and contact portions (74) which are exposed at an upper surface of a second housing (60) and which electrically engage the pin contacts (30). Furthermore, the substantially horizontal sections (35, 36) of the pin contacts (30) are pressed against the contact portions (74) of the contacts (70) from the area above the mating connector (50), so that these substantially horizontal sections (35, 36) are caused to electrically engage the contact portions (74).
Description




FIELD OF THE INVENTION




The present invention relates to a card connector assembly that is used to electrically connect cards such as PC cards including memory cards, to circuit boards.




BACKGROUND OF THE INVENTION




Conventional card connector assembly


200


shown in FIG.


8


and disclosed in U.S. Pat. No, 5,709,568 comprises a card connector


210


, which has a plurality of electrical contacts


212


for electrical connection to a PC card (not shown), a card edge connector


220


, which is surface mount connected to conductive pads on a circuit board


240


, and a connecting board


230


which is solder connected to the contacts


212


of the card connector


210


and insertion-connected to the card edge connector


210


.




The card connector


210


has stacked insulating housings


211


so that two PC cards can be accommodated therein. Electrical contacts


212


are fastened by press-fitting to the connector sections


211




a


of the housings


211


. The housings


211


are mounted on circuit board


240


.




The card edge connector


220


is equipped with an insulating housing


221


which has a board-accommodating recess


221




a


that extends in the direction of length, and which is mounted on the circuit board


240


, and a plurality of electrical contacts


222


which are mounted in the housing


221


in a row and which electrically engage conductive pads


231


on the connecting board


230


. The contacts


222


are electrically connected to the conductive pads on the circuit board


240


.




The connecting board


230


is solder-connected to the plurality of contacts


212


protruding from the connector sections


211




a


of the card connector


210


horizontally with respect to the wall surfaces of the connector sections


211




a


, i.e., perpendicularly with respect to the circuit board


240


. Afterward, the connecting board


230


is accommodated in the board-accommodating recess


221




a


of the card edge connector


220


so that the conductive pads


231


and contacts


222


electrically engage each other. As a result, the PC cards are electrically connected to the circuit board


240


via the contacts


212


of the card connector


210


, the connecting board


230


, and the contacts


222


of the card edge connector


220


.




However, in the case of such a conventional card connector assembly


200


, a separate connecting board


230


is necessary in order to connect the card connector


210


and card edge connector


220


to each other. As a result, the number of parts required is large, and the number of contacts is large, so that the reliability of the electrical connections decreases.




Furthermore, since the connecting board


230


is installed perpendicular to the circuit board


240


, the overall height of the card connector assembly


200


is increased.




Accordingly, an important object of the present invention is to provide a card connector assembly for connecting cards such as PC cards including memory cards to circuit boards, which makes it possible to obtain highly-reliable electrical connections, and which has a low height.




SUMMARY OF THE INVENTION




The card connector assembly of the present invention is equipped with a card connector having an insulating first housing mounted on a circuit board, and electrical pin contacts mounted in the first housing with each of the pin contacts having a card contact section that electrically engages electrical contacts in the card and a substantially horizontal section that protrudes from the first housing substantially parallel to the circuit board, and a mating electrical connector having an insulating second housing mounted on the circuit board, and electrical contacts mounted in the second housing, with each of the electrical contacts having a connecting section that is electrically connected to the circuit board and a contact section that is exposed at an upper surface of the second housing and that electrically engages one of the pin contacts, and the substantially horizontal sections of the pin contacts electrically engage the contact sections of the contacts of the mating connector as a result of being pressed against the contact sections from above the mating connector.




Furthermore, it is effective if the contact sections of the electrical contacts of the mating connector are constructed as flexible spring members, and the substantially horizontal sections of the pin contacts are supported by a support housing so that upward movement of the substantially horizontal sections caused by the resilient force of the contact sections when the horizontal sections engage the exposed contact sections is checked.




Additionally, it is much more effective if the support housing is fastened to the circuit board together with the first housing.




Furthermore, the contact sections of the electrical contacts may be constructed as rigid members that are fastened to the second housing, and the substantially horizontal sections of the electrical contacts may be constructed as flexible spring members.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a top plan view of a card connector assembly of the present invention.





FIG. 2

is a front view of the card connector assembly shown in FIG.


1


.





FIG. 3

is a cross-sectional view of essential parts of the card connector assembly shown in FIG.


1


.





FIG. 4

is a part plan view showing the attachment of the pin contacts to the first housing of the card connector which forms a part of the card connector assembly shown in FIG.


1


.





FIGS. 5A-5D

show a support housing used in the card connector;





FIG. 5A

is a top plan view,





FIG. 5B

is a front view,





FIG. 5C

is a bottom view, and





FIG. 5D

is a cross-sectional view taken along line


5


D—


5


D in FIG.


5


A.





FIGS. 6A and 6B

show the mating connector which forms a part of the card connector assembly shown in

FIG. 1

;





FIG. 6A

is a top plan view, and





FIG. 6B

is a cross-sectional view taken along line


6


B—


6


B in FIG.


6


A.





FIG. 7

is a cross-sectional view of an alternative embodiment of the card connector assembly of the present invention.





FIG. 8

is an exploded perspective view of a conventional card connector assembly.











DETAILED DESCRIPTION OF THE INVENTION




In

FIGS. 1-3

, card connector assembly


1


is equipped with a card connector


10


, which accommodates cards such as PC cards


90


including memory cards and which is mounted on a circuit board


80


, and a mating electrical connector


50


, which is mounted on the circuit board


80


and which is connected with the card connector


10


when the card connector


10


is mounted on the circuit board


80


. When the card connector


10


is connected to the mating connector


50


, the card connector


10


is electrically connected to the circuit board


80


via the mating connector


50


; accordingly, when a PC card


90


is inserted into the card connector


10


, PC card


90


is electrically connected to the card connector


10


and it is electrically connected to the circuit board


80


via the mating connector


50


.




Here, the card connector


10


comprises an insulating first housing


20


, which has a card-accommodating recess


21


that accommodates PC card


90


and which is mounted on the circuit board


80


, a plurality of electrical card or pin contacts


30


, which are attached in upper and lower rows along a lateral left-right direction relative to

FIG. 1

of the first housing


20


, and a support housing


40


, which supports substantially horizontal sections


35


,


36


of the pin contacts


30


.




The first housing


20


is molded from a suitable insulating resin material; a pair of housing-mounting sections


22


are located on both ends of a front side (the upper side in

FIG. 1

) of the first housing


20


so that the housing-mounting sections


22


protrude therefrom. The housing-mounting sections


22


serve to attach the first housing


20


to the circuit board


80


by means of screws


81


and nuts


82


along with support-mounting sections


43


of the support housing


40


. In this way, the first housing


20


is mounted on the circuit board


80


. For this purpose, nuts


82


are provided in the housing-mounting sections


22


.




The upper-row contacts


31


and lower-row contacts


32


of the pin contacts


30


are respectively formed by stamping and forming metal plates. The pin contacts have card contact posts


33


,


34


, which electrically engage the electrical contact members (not shown) of the PC card


90


, and substantially horizontal sections


35


,


36


, which protrude from the first housing


20


substantially parallel to the circuit board


80


; furthermore, the pin contacts are fastened in through-holes of the first housing


20


by press-fitting therein. As shown in

FIG. 4

, the substantially horizontal sections


35


,


36


of the upper-row contacts


31


and lower-row contacts


32


are shifted by a half-pitch relative to each other in the lateral direction, and they have wide contact-engaging sections


35




a


,


36




a


at their respective ends. The contact-engaging sections


35




a


of the upper-row contacts


31


are arranged at a specified pitch in a single row so that the amount of protrusion thereof from the first housing


20


is greater than that of the contact-engaging sections


36




a


of the lower-row contacts


32


; furthermore, the contact-engaging sections


36




a


of the lower-row contacts


32


are arranged at a specified pitch in a single row so that the amount of protrusion thereof is less than that of the contact-engaging sections


35




a


of the upper-row contacts


31


. Moreover, a ground plate


37


, which electrically engages ground contacts (not shown) of the PC card


90


is located on an upper portion of the first housing


20


so that the ground plate


37


covers the upper portions of the pin contacts


30


. The ground plate


37


has a plurality of substantially U-shaped bent portions


37




a


which are bent downward at the front of the ground plate


37


; they are arranged at a specified pitch in the lateral direction and serve as ground contacts.




The support housing


40


is molded from a suitable insulating resin. As shown in

FIGS. 1-3

and

FIG. 5

, support housing


40


is equipped with a base section


41


formed substantially in the shape of a rectangular parallelepiped, which extends in the lateral direction and which has a mating connector-accommodating recess


42


(for the accommodation of the mating connector


50


) formed in step form in its undersurface, and a pair of support-mounting sections


43


located at both ends of the base section


41


in the lateral direction so that these support-mounting sections


43


protrude therefrom. A plurality of pin contact through-holes


44


,


45


are located in the base section


41


in upper and lower rows extending in the lateral direction so that the pin contact through-holes


44


,


45


correspond to the substantially horizontal sections


35


,


36


of the pin contacts


30


. The pin contact through-holes


44


through which the substantially horizontal sections


35


of the upper-row contacts


31


pass, and the pin contact through-holes


45


through which the substantially horizontal sections


36


of the lower-row contacts


32


pass, extend through from the front surface (i.e., the left surface in

FIG. 5D

) of the base section


41


toward the mating connector recess


42


that is formed in a step configuration. Furthermore, a supporting recess


46


, which accommodates an end portion of the ground plate


37


of the card connector


10


and which supports the ground plate


37


, is located in a projection


41




a


on an upper surface of the base section


41


, and a plurality of ground plate through-holes in the form of slots


41




b


, through which the bent portions


37




a


of the ground plate


37


are passed, are located in the upper surface of the base section


41


at a specified pitch in the lateral direction. Furthermore, screw holes


43




a


, through which the attachment screws


81


are passed, are located in the support-mounting sections


43


.




After a plurality of pin contacts


30


have been secured by press-fitting to the first housing


20


of the card connector


10


, the support housing


40


is mounted to the first housing


20


by passing the substantially horizontal sections


35


,


36


of the pin contacts


30


through the pin contact through-holes


44


,


45


, passing the bent portions


37




a


of the ground plate


37


through the ground plate through-holes


41




b


, and inserting an end of the ground plate


37


into the supporting recess


46


. As a result, the card connector


10


is completed. In this case, the undersurfaces of the contact-engaging sections


35




a


,


36




a


of the substantially horizontal sections


35


,


36


of the pin contacts


30


are exposed facing downward.




Next, as shown in

FIGS. 6A and 6B

, the mating electrical connector


50


, which is electrically connected to the card connector


10


, has a second housing


60


, which is mounted on the circuit board


80


, a plurality of electrical contacts


70


, which are secured to the second housing


60


in a single row in a lateral direction, and a pair of solder members


75


, which are disposed on both ends of the second housing


60


in the lateral direction and which are solder-connected to a surface of the circuit board


80


. The electrical contacts


70


are arranged so that they electrically engage the contact-engaging sections


35




a


,


36




a


of the substantially horizontal sections


35


,


36


of the pin contacts


30


of the card connector


10


. Accordingly, the pin contacts


30


are arranged in the lateral direction of the second housing


60


at a pitch equal to the pitch between the contact-engaging sections


35




a


,


35




b.






The second housing


60


is molded from a suitable insulating resin material; furthermore, as shown in

FIG. 6

, a plurality of contact-accommodating recesses


61


, which accommodate the contacts


70


therein, are located in a single row in the lateral direction, and an upper surface has a stepped configuration. Openings


61




a


are located in upper walls of lower and higher stepped sections of the second housing


60


through which contact portions


74


of the contacts


70


protrude and they are in communication with the respective contact-accommodating recesses


61


so that the contact portions


74


of the contacts


70


are exposed at the upper surfaces of the second housing


60


. The openings


61




a


are alternately positioned on opposite sides along the lateral direction in correspondence with the contact portions


74


of the contacts


70


.




Each of the contacts


70


has a contact-securing portion


71


which is press-fitted in a tapered slot


60




a


in the second housing


60


in alignment with the respective contact-accommodating recess


61


, a termination portion


72


, which extends to both sides of the contact-securing portion


71


and which is electrically connected by soldering to a conductive pad (not shown) on the circuit board


80


, a spring portion


73


, which possesses resiliency and which extends along the corresponding contact-accommodating recess


61


from the termination portion


72


, and contact portion


74


, which passes through the opening


61




a


in the housing


60


from the spring portion


73


and protrudes from the respective upper surface of the housing


60


. The contact portions


74


are alternately positioned on opposite sides of the second housing


60


along the lateral direction, and resiliently and electrically engage the contact-engaging sections


35




a


,


35




b


of the pin contacts


30


of the card connector


10


when the card connector


10


is mounted on the circuit board


80


. Furthermore, a drain wire recess


62


is located in the upper surface of the intermediate step section of the second housing


60


along the lateral direction thereof, and a metal drain wire


76


(FIG.


3


), both ends of which are electrically connected to the solder members


75


, is disposed within the drain wire recess


62


.




In order to connect the card connector


10


to the mating connector


50


mounted on the circuit board


80


, the contact-engaging sections


35




a


,


36




a


of the pin contacts


30


of the card connector


10


are pressed against the contact portions


74


of the contacts


70


from the area above the mating connector


50


, and the attachment screws


81


are screwed into the nuts


82


via the support-mounting sections


43


of the support housing


40


and the housing-mounting sections


22


of the first housing


20


from the area beneath the circuit board


80


. As a result, the card connector


10


is electrically connected to the mating connector


50


, and the card connector


10


is also mounted on the circuit board


80


. In this case, the bent portions


37




a


of the ground plate


37


of the card connector


10


electrically engage the drain wire


76


of the mating connector


50


, so that the ground plate


37


is grounded to the circuit board


80


via the drain wire


76


and solder members


75


. Furthermore, the spring portions


73


of the contacts


70


of the mating connector


50


flex resiliently downward when the contact-engaging sections


35




a


,


36




a


of the pin contacts


30


engage the contact portions


74


. Since the substantially horizontal sections


35


,


36


of the pin contacts


30


engage the contact portions


74


of the contacts


70


as a result of being pressed against the contact portions


74


from the area above the mating connector


50


, a connecting board to establish mutual connection between the connectors is therefore needed; accordingly, the number of electrical connections is reduced, so that the reliability of the electrical connections is high. Furthermore, the overall height of the card connector assembly


1


can be reduced. Since the contact portions


74


of the contacts


70


are part of flexible springs, electrical connection between the pin contacts


30


and contacts


70


can be reliably established. Furthermore, since the substantially horizontal sections


35


,


36


of the pin contacts


30


are supported by the support housing


40


so that the upward movement of the substantially horizontal sections


35


,


36


caused by the resilient force of the contact sections


74


is restricted, the substantially horizontal sections


35


,


36


of the pin contacts


30


are not deformed by the resilient force of the contact portions


74


. In addition, since the support housing


40


is fastened to the circuit board


80


along with the first housing


20


of the card connector


10


, the support housing is not caused to float upward by the resilient force of the contacts


70


when the card connector


10


is connected to the mating connector


50


and mounted on the circuit board


80


.




Next, an alternative embodiment of the card connector assembly of the present invention will be described with reference to

FIG. 7

The basic structure of card connector assembly


100


shown in

FIG. 7

is similar to that of the card connector assembly


1


shown in

FIGS. 1-6

; however, the two card connector assemblies differ greatly in the following respects: specifically, contact portions


171




a


of electrical contacts


170


of mating connector


150


are rigid members, which are fastened to second housing


160


, and substantially horizontal sections


135


,


136


of pin contacts


130


of the card connector


110


are resilient spring members. Furthermore, support housing


140


supports only an end portion of ground plate


137


disposed along an upper surface of first housing


120


of the card connector


110


; the substantially horizontal sections


135


,


136


of the pin contacts


130


are not supported.




In

FIG. 7

, the card connector assembly


100


, like the card connector assembly


1


shown in

FIGS. 1-6

, is equipped with a card connector


110


, which accommodates cards such as PC cards including memory cards and which is mounted on a circuit board


180


, and a mating connector


150


, which is mounted on the circuit board


180


and which is electrically connected with the card connector


110


when the card connector


110


is mounted on the circuit board.




The card connector


110


has an insulating first housing


120


which has a card-accommodating recess


121


that accommodates a PC card, and which is mounted on the circuit board


180


, a plurality of electrical pin contacts


130


are secured in upper and lower rows along a lateral direction of the first housing


120


, and a support housing


140


supports the end portion of ground plate


137


disposed along the upper surface of the first housing


120


of the card connector


110


.




As in the card connector


10


shown in

FIGS. 1-6

, a pair of housing-mounting sections (not shown) are located at both ends on a front side of the first housing


120


so that the mounting sections protrude therefrom. Like the housing-mounting sections


22


shown in

FIGS. 1-6

, the housing-mounting sections are secured to the circuit board


180


by means of attachment screws


181


and nuts (not shown) along with support-mounting sections (not shown) of the support housing


140


; in this way, the first housing


120


is mounted on the circuit board


180


.




As in the case of the pin contacts


30


shown in

FIGS. 1-6

, the respective upper-row contacts


131


and lower-row contacts


132


of the pin contacts


130


have card contact sections


133


,


134


, which electrically connect with the electrical contacts of the PC card, and substantially horizontal sections


135


,


136


, which protrude from the first housing


120


substantially parallel to the circuit board


180


; furthermore, the contacts


131


,


132


are secured to the first housing


120


by press-fitting in through-holes therein. Unlike the pin contacts


30


shown in

FIGS. 1-6

, the substantially horizontal sections


135


,


136


are not supported by the support housing


140


, as will be described later. Accordingly, they are resilient spring contact sections. The substantially horizontal sections


135


of the upper-row contacts


131


protrude from the housing


120


substantially parallel to the circuit board


180


for a certain distance, and they are then bent vertically downward, after which the substantially horizontal sections


135


again extend substantially parallel to the circuit board


180


and in the same plane as the substantially horizontal sections


136


of the lower-row contacts


132


. Arcuate contact sections


135




a


,


136




a


are respectively located at the ends of the substantially horizontal sections


135


of the upper-row contacts


131


and the ends of the substantially horizontal sections


136


of the lower-row contacts


132


. The pitch of the arcuate contact sections


135




a


,


136




a


is the same as the pitch of the contact-engaging sections


35




a


,


35




b


shown in FIG.


4


. Furthermore, ground plate


137


, which engages the ground contacts of the PC card, is disposed along an upper surface of the first housing


120


so that the ground plate


137


covers upper portions of the pin contacts


130


. The ground plate


137


has a plurality of cantilever contact members


137




a


, which are bent downward at the front of the ground plate


137


. The contact members


137




a


are arranged at a specified pitch in the lateral direction.




The support housing


140


is equipped with a base section


141


in the shape of a rectangular parallelepiped, which extends in the lateral direction and which has a mating connector-accommodating recess


142


for the accommodation of the mating connector


150


in its undersurface, and a pair of support-mounting sections (not shown) at both ends of the base section


141


in the lateral direction so that the support-mounting sections protrude therefrom. A supporting recess


143


, which accommodates the end portion of the ground plate


137


of the card connector


110


and which supports the ground plate


137


, is located in a step section


141




a


on the upper surface of the base section


141


, and a plurality of ground plate through-holes (not shown), through which the resilient contact members


137




a


of the ground plate


137


extend, are located in an upper surface of the base section


141


at a specified pitch in the lateral direction.




After the contacts


130


have been secured by press-fitting to the first housing


120


of the card connector


110


, the support housing


140


is mounted to the first housing


120


by inserting the end portion of the ground plate


137


into the supporting recess


143


. As a result, the card connector


110


is completed. In this case, the undersurfaces of the arcuate contact sections


135




a


,


136




a


of the substantially horizontal sections


135


,


136


of the pin contacts


130


remain exposed facing downward. The support housing


140


supports only the end portion of the ground plate


137


disposed along the upper surface of the first housing


120


, and it does not support the substantially horizontal sections


135


,


136


of the pin contacts


130


; accordingly, the construction of the support housing


140


can be simplified compared to the support housing


40


shown in

FIGS. 1-3

; furthermore, the support housing


140


can be simply attached to the first housing


120


.




Next, the mating connector


150


, which is connected to the card connector


110


, has a second housing


160


, which is mounted on the circuit board


180


, a plurality of electrical contacts


170


, which are secured to the second housing


160


in a single row in the lateral direction, and a grounding plate


165


, which is secured along a rear wall


162


and upper surface


163


of the second housing


160


. The grounding plate


165


has a Z-shape in cross-section so that a bottom leg thereof is electrically connected to the circuit board


180


. The contacts


170


are arranged so that they electrically engage the arcuate contact sections


135




a


,


136




a


of the substantially horizontal sections


135


,


136


of the pin contacts


130


of the card connector


110


. Accordingly, the pin contacts


130


are arranged in the lateral direction of the second housing


160


at a pitch equal to the pitch between the arcuate contact sections


135




a


,


135




b.






Each of the contacts


170


has a contact-securing portion


171


, which is substantially U-shaped in cross section and which is secured by press-fitting to a projection


161


of the second housing


160


, and a termination portion


172


, which extends to one side from the contact-securing portion


171


and which is fastened by soldering to a conductive pad (not shown) on the circuit board


180


. An upper portion of the contact-securing portion


171


constitutes a contact portion


171




a


which electrically engages the corresponding circuit contact sections


135




a


,


136




a


of the substantially horizontal sections


135


,


136


of the pin contacts


130


of the card connector


110


. Contact portions


171




a


are exposed in the second housing


160


. Since the contact portions


171




a


are rigid members, which are secured to the second housing


160


, the construction of the contacts


170


can be simplified compared to that of the contacts


70


shown in

FIGS. 1-3

.




In order to connect the card connector


110


to the mating connector


150


mounted on the circuit board


180


, the arcuate contact sections


135




a


,


136




a


are wipingly pressed against the upper surfaces of the contact portions


171




a


of the contacts


170


from the area above the mating connector


150


, and the attachment screws


181


are screwed into the nuts via the support-mounting sections of the support housing


140


and the housing-mounting sections of the first housing


120


from the area beneath the circuit board


180


. As a result, the card connector


110


is connected to the mating connector


150


, and the card connector


110


is also mounted on the circuit board


180


. In this case, the contact members


137




a


of the ground plate


137


of the card connector


110


electrically engage the grounding plate


165


of the mating connector


150


, so that the ground plate


137


is grounded to the circuit board


180


via the bottom leg of the grounding plate


165


. Furthermore, as a result of the substantially horizontal sections


135


,


136


of the pin contacts


130


being pressed against the contact portions


171




a


of the contacts


170


from the area above the mating connector


150


, the substantially horizontal sections


135


,


136


are resiliently deformed upward as they electrically engage the contact portions


171




a.






In the card connector assembly, the assembly is equipped with a card connector, the pin contacts of which have card contact sections that electrically connect the card, and substantially horizontal sections that protrude from a first housing substantially parallel to a circuit board, and a mating connector, the contacts of which have termination portions that are electrically connected to the circuit board, and contact portions which are exposed at an upper surface of a second housing and which electrically engage the pin contacts. Furthermore, the substantially horizontal sections of the pin contacts are pressed against the contact portions from the area above the mating connector, so that the substantially horizontal sections are caused to electrically engage the contact portions. As a result, there is no need for a connecting board to establish mutual connection between the connectors; accordingly, the number of electrical connections is reduced, so that the reliability of the electrical connections is high. Furthermore, the overall height of the card connector assembly is reduced.




In the card connector assembly, the contact portions of the contacts are spring portions, and the substantially horizontal sections of the pin contacts are supported by a support housing so that the upward movement of the substantially horizontal sections caused by the resilient force of the contact portions when the substantially horizontal sections engage the contact portions is restricted. Accordingly, electrical engagement between the pin contacts and the contacts of the mating connector can be reliably established; furthermore, there is no deformation of the substantially horizontal sections of the pin contacts by the resilient force of the contact portions of the contacts.




In the card connector assembly, the support housing is fastened to the circuit board along with the first housing of the card connector; accordingly, when the card connector is connected to the mating connector and mounted on the circuit board, the support housing is not caused to float upward by the resilient force of the contact portions of the contacts.




In the card connector assembly, the contact portions of the contacts are rigid members, which are secured to the second housing, and the substantially horizontal sections of the pin contacts are flexible spring members; accordingly, the construction of the contacts on the mating connector can be simplified.



Claims
  • 1. A card connector assembly, comprising:a card connector having a first insulating housing including a card-accommodating recess for mounting onto a circuit board; electrical card contacts secured in the first insulating housing and having card contact sections extending into the card-accommodating recess and exposed contact-engaging sections; a second insulating housing for mounting onto the circuit board and having contact-mounting means; electrical contacts disposed along the contact-mounting means; termination portions of the electrical contacts extend outwardly from the second insulating housing for electrical connection to conductive members on the circuit board; contact portions of the electrical contacts electrically engage respective exposed contact-engaging sections; a support housing mountable on the circuit board and including through-holes in which the exposed contact-engaging sections are mounted and disposed parallel to the circuit board.
  • 2. A card connector as claimed in claim 1, wherein the second insulating housing has openings in an upper wall through which the contact portions extend.
  • 3. A card connector as claimed in claim 1, wherein a spring portion extends between the contact portion and the termination portion.
  • 4. A card connector as claimed in claim 1, wherein the support housing has slots extending therethrough, a ground plate is mounted along the first insulating housing and the support housing, bent portions of the ground plate extend through the respective slots.
  • 5. A card connector as claimed in claim 4, wherein a drain wire extends along an upper surface of the second insulating housing for electrical connection with the bent portions of the grounding plate.
  • 6. A card connector as claimed in claim 4, wherein a front end of the ground plate is disposed in a supporting recess in the support housing.
  • 7. A card connector as claimed in claim 2, wherein the second insulating housing has a stepped configuration with an upper stepped surface and a lower stepped surface, the openings extend through the upper stepped surface and the lower stepped surface and are staggered along a lateral direction of the second insulating housing.
  • 8. A card connector as claimed in claim 7, wherein an intermediate stepped surface is located between the upper stepped surface and the lower stepped surface, and a drain wire is disposed along the intermediate stepped surface.
  • 9. A card connector as claimed in claim 8, wherein a ground plate extends along the first insulating housing and includes U-shaped ground contacts electrically connected with the drain wire.
  • 10. A card connector as claimed in claim 1, wherein ends of the contact-engaging sections have arcuate contact sections.
  • 11. A card connector as claimed in claim 10, wherein the contact-mounting means of the second insulating housing is a projection, the contact portions are U-shaped and are pressed-fitted onto the projection with an upper leg of the U-shaped contact portions being a contact portion electrically engaging a respective arcuate contact section.
  • 12. A card connector as claimed in claim 11, wherein a Z-shaped grounding plate is mounted on the second insulating housing with an upper leg of the Z-shaped grounding plate extending along an upper surface of the second insulating housing, a middle leg of the Z-shaped grounding plate extending along an outer wall of the second insulating housing and a bottom leg of the Z-shaped grounding plate is to be electrically connected to the circuit board.
  • 13. A card connector as claimed in claim 12, wherein a support housing is mountable on the circuit board and includes through-holes through which cantilever ground contacts of a ground plate extending along the first insulating housing and the support housing extend and are electrically connected to the upper leg of the Z-shaped grounding plate.
  • 14. The card connector of claim 1 wherein the first housing further comprises a ground plate mounted along a card accommodating recess.
  • 15. The card connector of claim 14 wherein the support housing has slots for receiving portions of the ground plate.
  • 16. The card connector of claim 15 further comprising a drain wire disposed in the second insulating housing for electrical connection with the portions of the ground plate.
  • 17. A card connector comprising:a first insulating housing having first contacts, each first contact being engageable with a card and having an arcuate contact section; a second insulating housing having U-shaped board mountable contacts each being press fit onto a respective projection formed on the second insulating housing, the board mountable contacts having contact portions formed on one leg of the U-shaped contacts for engaging respective arcuate contact sections; and, a support housing positioned adjacent the first insulating housing and having passageways, the first contacts entering the passageways to engage the contact portions of the board mountable contacts.
  • 18. The card connector of claim 15 wherein the second insulating housing has openings in an upper wall through which the first contacts pass.
  • 19. The card connector of claim 15 wherein the board mountable contacts further comprise a spring portion disposed adjacent a mounting portion.
  • 20. The card connector of claim 16 wherein the second insulating housing further comprises upper and lower stepped surfaces forming the upper wall.
  • 21. The card connector of claim 20 wherein the openings in the lower stepped surface are staggered with respect to the openings in the upper stepped surface.
  • 22. The card connector of claim 21 further comprising an intermediate stepped surface between the upper and lower stepped surfaces.
  • 23. The card connector of claim 17 further comprising a ground plate extending along an upper surface of the second insulating housing and further along an outer surface of the second insulating housing to a circuit board.
  • 24. The card connector of claim 23 further comprising cantelever ground contacts extending through the support housing to engage the ground plate.
Priority Claims (1)
Number Date Country Kind
10-216121 Jul 1998 JP
US Referenced Citations (4)
Number Name Date Kind
5286207 McHugh Feb 1994
5636999 Hirai et al. Jun 1997
5688130 Huang Nov 1997
5709568 Pan et al. Jan 1998