This application claims the benefit of European Patent Application Number 23210736.7 filed on Nov. 17, 2023, the entire disclosures of which are incorporated herein by way of reference.
The present invention relates to a cargo floor assembly for the cargo hold of an aircraft comprising a plurality of planar floor elements arranged in at least two parallel rows in a common plane so as to form the floor of the cargo hold extending in the common plane, at least one main drive rail extending between the at least two rows, wherein the at least one main drive rail is adapted to fixedly support cargo handling members such as a power drive unit adapted for moving cargo unit load devices over the cargo floor along the main drive rail, a latch member adapted to engage with cargo unit load devices to prevent the cargo unit load devices from moving along the main drive rail and perpendicular to the common plane, and/or a roller assembly unit adapted to facilitate movement of cargo unit load devices along the main drive rail.
Cargo floor assemblies are known from the prior art. For example, WO 2020/141 397 A2 discloses a cargo floor assembly in the cargo hold of an aircraft having a longitudinally arranged main drive rail which is adapted to support cargo handling members such as power drive units, latch members and/or roller assembly units. Further, the main drive rail is arranged between longitudinally extending rows of planar floor elements the upper surface of which extending in a common plane. However, this prior art main drive rail has a complicated design and projects beyond the plane of the cargo of the floor. Further, the coupling members which are adapted to engage with that cargo handling members have a complex design.
Therefore, it is an object of the present invention to provide a cargo floor assembly having a main drive rail with a less complex design and being capable of fixedly supporting cargo handling members in a flexible manner, i.e., allow for coupling the cargo handling members at different positions to the main drive rail. Moreover, throughout this document, including the claims, expressions such as “at least one of”, when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list.
Such a cargo floor assembly for the cargo hold of an aircraft comprises a plurality of planar floor elements arranged in at least two parallel rows in a common plane so as to form the floor of the cargo hold extending in the common plane. Further, the floor assembly comprises at least one main drive rail extending between the at least two rows, wherein the at least one main drive rail is adapted to fixedly support cargo handling members such as a power drive unit adapted for moving cargo unit load devices over the cargo floor along the main drive rail, a latch member adapted to engage with cargo unit load devices to prevent the cargo unit load devices from moving along the main drive rail and perpendicular to the common plane, and/or a roller assembly unit adapted to facilitate movement of cargo unit load devices along the main drive rail.
The main drive rail comprises first and second engagement flanges extending perpendicularly to the common plane and running parallel to and spaced from each other along the main drive rail and a connecting portion interconnecting the engagement flanges and extending along the main drive rail.
The main drive rail further comprises first and second support flanges, with the first support flange extending laterally outwardly away from the first engagement flange and the intermediate space between the first and second engagement flanges and the second support flange extending laterally outwardly away from the second engagement flange and the intermediate space between the first and second engagement flanges. The planar floor elements are supported on the support flanges.
Finally, the engagement flanges comprise first engagement elements adapted to engage with second engagement elements of a cargo handling member arranged between the engagement flanges.
Hence, the cargo floor assembly of the present invention for the cargo hold of an aircraft comprises a plurality of planar floor elements arranged in at least two parallel rows in a common plane so as to form the floor of the cargo hold extending in the common plane. In particular, the floor elements may be configured and arranged such that their upper surfaces are positioned in a common plane, and this general configuration allows for unit load devices such as cargo containers to be slid or rolled over the top surface of the floor elements.
Furthermore, the cargo floor assembly of the present invention comprises at least one main drive rail which extends between the at least two rows, and the at least one main drive rail is adapted to fixedly support cargo handling members such as a power drive unit adapted for moving cargo unit load devices over the cargo floor along the main drive rail, a latch member adapted to engage with cargo unit load devices to prevent the cargo unit load devices from moving along the main drive rail and perpendicular to the common plane, and/or a roller assembly unit adapted to facilitate movement of cargo unit load devices along the main drive rail. Thus, the main drive rail is configured so that especially the afore-mentioned different types of cargo handling members may be fixedly connected to the main drive rail such that the handling members may not move in the x- y- and z-direction relative to the fuselage in which the floor assembly is mounted.
Moreover, according to the present invention, the main drive rail comprises first and second engagement flanges extending perpendicularly to the common plane and running parallel to and spaced from each other along the main drive rail, and the engagement flanges comprise first engagement elements adapted to engage with second engagement elements of a cargo handling member arranged between the engagement flanges. Rather than providing separate engagement members in the intermediate section of the main drive rail, according to the present invention the perpendicularly extending engagement flanges comprise the first engagement means, preferably in the form of openings pointing to the opposite engagement flange and the intermediate space between the engagement flanges.
Therefore, the intermediate space between the engagement flanges is free of additional elements which could provide an obstacle when moving unit load devices along the main drive rail. In case, the first engagement means are in the form of openings, the entire configuration of the main drive rail remains relatively simple and easy to manufacture. Moreover, openings provide for a stable connection to the cargo handling members and may simply be provided in the engagement flanges. In particular, is not required that additional elements are affixed to the main drive rail and in particular to the engagement flanges.
Finally, the main drive rail of the present invention comprises first and second support flanges, which extend laterally outwardly away from the engagement flanges and the intermediate space between the first and second engagement flanges, and the planar floor elements are supported on the support flanges. Thus, the main drive rail also provides vertical support for the floor elements.
In summary, the main drive rail of the present invention may simply be manufactured and also mounted in a cargo floor arrangement. Furthermore, the entire cargo floor arrangement facilitates mounting of cargo handling members without having to provide complex mounting structures.
In a further preferred embodiment the main drive rail comprises first and second lower flanges extending downwardly from, and preferably perpendicularly to, the common plane and running parallel to and spaced from each other along the main drive rail. The lower flanges delimit a space below the connecting portion so that electrical cables may been received in this space. These cables may be connected to cargo handling members or other systems so that it is possible to guide cable below the cargo floor rather than in the space above. In addition, the lower flanges further stabilize the entire main drive rail so that its rigidity is further improved.
It is further preferred that the openings in the engagement flanges are arranged such that at least two openings in each engagement flange are engaged by bolt members of a single cargo handling member. In such arrangement, each cargo handling member is supported in the main drive rail by two bolt members on each side engaging with openings in the main drive rail which provides for a coupling between the cargo handling member and the main drive rail which allows to transfer even large forces from the cargo handling members to indent the main drive rail and hence into the overall structure of the fuselage.
In another preferred embodiment the floor cargo assembly further comprises a plurality of cargo handling members of a first type and a plurality of cargo handling members of a second type wherein two bolt members of the cargo handling members of the first type are arranged to engage with the first engagement flange and have a first distance from each other and two bolt members of the cargo handling members of the first type are arranged to engage with the second engagement flange and have a second distance from each other. Further, two bolt members of the cargo handling members of the second type are arranged to engage with the first engagement flange and have a third distance from each other, and two bolt members of the cargo handling members of the second type are arranged to engage with the second engagement flange and have a fourth distance from each other. The first and the third distance differ from each other and the second and the fourth distance differ from each other, wherein the first engagement flange comprises a plurality of first pairs of openings being arranged with the first distance and a plurality of second pairs of openings being arranged with the third distance and wherein the second engagement flange comprises a plurality of first pairs of openings being arranged with the second distance and a plurality of second pairs of openings being arranged with the fourth distance.
In this preferred embodiment the cargo floor assembly comprises additionally two types of cargo handling members which differ in that the laterally movable bolt members adapted to be received within the openings in the first and second engagement flanges have different distances so that simply by providing pairs of openings with corresponding distances in the engagement flanges the positions can be defined where cargo handling members of the first type and of the second type may be arranged.
In another preferred embodiment, the cargo floor assembly comprises a plurality of power drive units adapted for moving cargo unit load devices over the cargo floor along the main drive rail, a plurality of latch members adapted to engage with cargo unit load devices to prevent the cargo unit load devices from moving along the main drive rail and perpendicularly to the common plane, and a plurality of roller assembly units adapted to facilitate movement of cargo unit load devices along the main drive rail. Further, each power drive unit comprises two bolt members arranged to engage with the first engagement flange and having a first distance from each other and two bolt members arranged to engage with the second engagement flange and having a second distance from each other. Each latch member comprises two bolt members arranged to engage with the first engagement flange and having a third distance from each other and two bolt members arranged to engage with the second engagement flange and having a fourth distance from each other. Each roller assembly unit comprises two bolt members arranged to engage with the first engagement flange and having a fifth distance from each other and two bolt members arranged to engage with the second engagement flange and having a sixth distance from each other, wherein the first, third and fifth distances are mutually different and the second, fourth and sixth distances are mutually different. Finally, the first engagement flange comprises a plurality of first pairs of openings being arranged with the first distance, a plurality of second pairs of openings being arranged with the third distance, and a plurality of third pairs of openings being arranged with the fifth distance, and the second engagement flange comprises a plurality of first pairs of openings being arranged with the second distance, a plurality of second pairs of openings being arranged with the fourth distance, and a plurality of third pairs of openings being arranged with the sixth distance.
In this preferred embodiment, three types of cargo handling members are provided in the cargo floor assembly, namely power drive units, latch members and roller assembly units, each of which have two bolt members on either side adapted to engage with the first and the second engagement flanges wherein the bolt members of the different types have different distances so that the positions where the specific types of cargo handling members may be positioned along the main drive rail can easily be determined by providing pairs of openings with the respective distance in the engagement flanges at the desired positions, and it will not be possible that a cargo handling member of a certain type may be positioned at a location which is not suitable for this type.
In another preferred embodiment the connecting portion is planar and extends parallel to the common plane between the first and second engagement flanges. Such configuration provides for a simple design having a high rigidity. Here, it is further preferred that the connecting portion extends in a plane below a plane defined by upper surface of the floor elements. In this case a gap between the engagement flanges is provided that allows for receiving portions of the cargo handling members.
Moreover, it is preferred that openings in the connecting portion are provided. In these openings further parts of cargo handling members may been received and in case at the position of a certain opening no cargo handling member shall be positioned that opening may be closed by a plug.
In another preferred embodiment, a plurality of cargo handling members is provided and each of the cargo handling members comprises at least two first bolt members laterally movably supported on the cargo handling member so that the first bolt members are laterally movable between an unlocked position and a locking position and capable of engaging with openings in the first engagement flange, wherein in the locking position the distal end of the first bolt members have a larger distance from a longitudinal center plane of the cargo handling member than in the unlocked position. Further, the cargo assembly comprises at least two second bolt members laterally movably supported on the cargo handling member so that the second bolt members are laterally movable between an unlocked position and a locking position and capable of engaging with openings in the second engagement flange, wherein in the locking position the distal end of the second bolt members have a larger distance from the longitudinal center plane of the cargo handling member than in the unlocked position. By providing laterally movable bolt members on under cargo handling members locking of the letter and can achieved in that simple manner. It is merely required to move the bolt from the retracted unlocked position to the extended locking position when the cargo handling member is properly aligned with the respective openings in the engagement flanges.
Here, it is further preferred when the first and second bolt members are coupled to an actuating member such that actuation of the actuation member effects movement of each of the first and second bolt members between the locking position and the unlocked position. In such case each of them movable bolt members of a cargo handling member may be moved by actuating the sole actuation member of that handling member. This further facilitates assembly and disassembly of the cargo handling members on the main drive rail.
It is further preferred when the first and second bolt members comprise rack portions extending away from the proximal end of the bolt member, wherein the first and second bolt members are arranged in pairs and that for each pair a pinion is provided with which the rack portions of the first and second bolt members of the pair mesh, and wherein the pinions of a cargo handling member are coupled to the actuating member for being commonly rotated upon actuation of the actuating member. Such design has proven to be effective and may simply be installed on cargo handling members.
In a further aspect of the present invention a fuselage is provided having a cargo hold comprising a cargo floor assembly of one of the above embodiments.
In the following, the invention will further be described with regard to the exemplary embodiment shown in the drawings, wherein
In
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Further, the main drive rail 9 comprises a connecting portion 23 which is arranged between the first and second engagement flange 19, 21 and interconnects the engagement flanges 19, 21. The connecting portion extends along the main drive rail 9. It is planar in shape and extends parallel to the common plane but is vertically offset to that plane and the surfaces of floor elements 7 so that it extends in a plane below the plane defined by upper surfaces of the floor elements 7. Thus, a recess is provided between the engagement flanges 19, 21 and the connecting portion 23 in which portions of the above-mentioned cargo handling members may be received.
Furthermore, openings 29 are provided in the connecting portion 23 so as to allow cables to be guided, e.g., to a power drive unit 11 which is mechanically coupled to the main drive rail 9 in a manner which will be discussed in detail below. Hence, the openings 29 enable that the cargo handling members may further be connected to the hydraulic and electrical systems of the aircraft.
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Finally, the main drive rail 9 comprises first and second lower flanges 31, 33 extending downwardly from the connecting portion 23 and which are arranged laterally at essentially the same position as the engagement flanges 19, 21. Further, in this preferred embodiment, the lower flanges 31, 33 extend perpendicularly to the connecting portion 23 and, hence, the common plane, and are running parallel to and spaced from each other along the main drive rail 9. In addition, the distal ends of the lower flanges 31, 33 are provided with projections 35 pointing inwardly and towards each other.
To facilitate fixed coupling of the cargo handling members, i.e., the power drive units 11, the latch members 13, the roller assembly units 15 and the end stops 17, to the main drive rail 9, the engagement flanges 19, 21 comprise first engagement elements adapted to engage with second engagement elements the cargo handling members. In this preferred embodiment, the engagement elements are formed as openings 37 pointing towards the opposite engagement flange 19, 21 and being adapted to receive bolt members forming second engagement members and being laterally movably supported in the cargo handling members. In this embodiment, the openings 37 are in the form of through openings but it also conceivable that the openings are in the form of blind holes extending from the inwardly pointing surfaces of the engagement flanges 19, 21. As also indicated in
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Thus, in order to install a power drive unit 11 in the main drive rail 9, the power drive unit is positioned in the main drive rail 9 in such a manner that its bolt members 43′, 43″ are aligned with openings 37 having the first distance 45. Then, the actuating member 57 is actuated so that the first and second bolt members 43′, 43″ are moved to the extended locking position in which they project into the openings 37 and engage with the latter. Then, the power drive unit 11 is fixedly mounted on the main drive rail 9. In order to release the power drive unit 11, it is only required to unlock the actuating member 57 so that the springs 59 return the bolt members 43′, 43″ to the unlocked retracted position and disengage from the openings 37.
Moreover, the floor assembly 5 of the present invention further comprises a plurality of roller assembly units 15 adapted to facilitate movement of cargo unit load devices along the main drive rail 9 (see
Similarly, the floor assembly comprises a plurality of latch members 13 adapted to engage with cargo unit load devices to prevent the cargo unit load devices from moving along the main drive rail 9 and perpendicularly to the common plane. Each of the latch members 13 comprises two bolt members 43′ arranged to engage with the first engagement flange 19 and two bolt members 43″ arranged to engage with the second engagement flange 21. The first and second bolt members 43′, 43″ of the latch members 13 have a third distance 67 from each other and the latch members 13 are provided with a rack-pinion-actuation mechanism as it is the case for the power drive units 15. Since the third distance 67 differs from the first and second distances 45, 65, the latch members 13 may only be coupled to the first and second engagement flanges 19, 21 at positions where two adjacent openings 37 have the third distance 67 from each other (see
Finally, the floor assembly comprises a plurality of end stops 17 which prevent cargo unit load devices from sliding further along the main drive rail 9. Each of the end stops 17 comprises two bolt members 43′ arranged to engage with the first engagement flange 19 and two bolt members 43″ arranged to engage with the second engagement flange 21. The first and second bolt members 43′, 43″ of the end stops 17 have a fourth distance 69 from each other and the end stops 17 are provided with a rack-pinion-actuation mechanism as it is the case for the power drive units 15. Since the fourth distance 69 differs from the first, second and third distances 45, 65, 67 the end stops 17 may only be coupled to the first and second engagement flanges 19, 21 at positions where two adjacent openings 37 have the fourth distance 69 from each other (see
Hence, with the floor assembly 5 of the afore-mentioned embodiment for different types of cargo handling members the respective positions along the main drive rail 9 may easily be defined with the risk that a cargo handling member may be mounted at the wrong position. Further the entire floor assembly 5 has a relatively simple configuration and is therefore simple to manufacture and to install in the cargo hold of an aircraft.
While at least one exemplary embodiment of the present invention(s) is disclosed herein, it should be understood that modifications, substitutions and alternatives may be apparent to one of ordinary skill in the art and can be made without departing from the scope of this disclosure. This disclosure is intended to cover any adaptations or variations of the exemplary embodiment(s). In addition, in this disclosure, the terms “comprise” or “comprising” do not exclude other elements or steps, the terms “a” or “one” do not exclude a plural number, and the term “or” means either or both. Furthermore, characteristics or steps which have been described may also be used in combination with other characteristics or steps and in any order unless the disclosure or context suggests otherwise. This disclosure hereby incorporates by reference the complete disclosure of any patent or application from which it claims benefit or priority.
REFERENCE NUMERALS
| Number | Date | Country | Kind |
|---|---|---|---|
| 23210736.7 | Nov 2023 | EP | regional |