Carousel bagger

Information

  • Patent Grant
  • 6701697
  • Patent Number
    6,701,697
  • Date Filed
    Tuesday, December 4, 2001
    22 years ago
  • Date Issued
    Tuesday, March 9, 2004
    20 years ago
Abstract
A carousel bagger including a plurality of troughs each having sides fixed to a rotatable table with a pivotable bottom wall pivoted from a lower product-receiving position to a higher product-dumping position in response to actuation by a linkage running on a cam track as the table rotates. The bottom wall has two longitudinal sections with an obtuse angle therebetween which tends to cause the product to travel in a single file to thereby avoid bridging. The trough dumps product through combined chute and bag-clamping members having sides with outwardly flared upper portions which also tends to avoid bridging.
Description




CROSS-REFERENCE TO RELATED APPLICATIONS




Not Applicable




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable




BACKGROUND OF THE INVENTION




The present invention relates to a carousel bagger with chutes having tiltable bottom walls.




By way of background, there are in existence numerous types of carousel baggers. However, various types of carousel baggers were either relatively complicated and expensive or they required complex mechanisms associated with their troughs for the purpose of conveying the product to associated bags.




BRIEF SUMMARY OF THE INVENTION




It is one object of the present invention to provide an improved carousel bagger which is relatively simple in construction.




Another object of the present invention is to provide an improved carousel bagger having a simple and efficient trough construction.




A further object of the present invention is to provide a carousel bagger having a trough construction which tends to align the product being bagged so that it flows smoothly into an associated bag.




Yet another object of the present invention is to provide an improved carousel bagger having changeable trough configurations to suit different types of products being bagged.




A still further object of the present invention is to provide an improved carousel bagger having improved combined chute and bag-clamping members for supporting a bag which receives product. Other objects and attendant advantages of the present invention will be readily perceived hereafter.




The present invention relates to a carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs, side walls on said troughs fixedly mounted on said table, inner and outer ends on said troughs, a bottom wall in each of said troughs, a pivotal mounting securing each of said bottom walls relative to said side walls proximate said outer ends of each of said troughs, a cam track, and a linkage between said cam track and each of said bottom walls for pivoting said bottom walls about said pivotal mounting.




The present invention also relates to a carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs mounted on said table, inner and outer ends on said troughs, side walls on said troughs, a bottom wall in each of said troughs, a pivotal mounting securing each of said bottom walls proximate said outer ends of each of said troughs, a cam track, and a linkage between said cam track and each of said bottom walls for pivoting said bottom walls about said pivotal mounting, said bottom wall comprising two elongated sections which are at an angle to each other longitudinally of said bottom wall.




The present invention also relates to a bottom wall for a trough having a length and a width, first and second sections on said bottom wall extending lengthwise thereof, and an angle between said first section and said second section.




The present invention also relates to an improvement in a bagger having a trough, spaced outer bag-clamping members, and a linkage mounting movable first and second combined chute and bag-clamping members within said spaced outer bag-clamping members, the improvement comprising first and second lower substantially vertical side portions on said first and second combined chute and bag-clamping members, and an outwardly inclined upper portion on at least one of said first and second lower substantially vertical side portions.




The present invention also relates to a carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs, side walls on said troughs fixedly mounted on said table, a bottom wall in each of said troughs, and a pivotal mounting securing each of said bottom walls relative to said side walls.




The present invention also relates to a carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs mounted on said table, a bottom wall on each of said troughs, a pivotal mounting securing each of said bottom walls relative to said side walls, a cam track having an entry portion, a linkage between said cam track and each of said bottom walls for pivoting said bottom walls about said pivotal mounting, and a wheel proximate said entry portion.




The present invention also relates to a carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs, side walls on said troughs fixedly mounted on said table, a bottom wall in each of said troughs, a pivotal mounting securing each of said bottom walls relative to said side walls, spaced outer bag-clamping members, movable first and second inner combined chute and bag-clamping members located within said first and second outer bag-clamping members, and first and second opposed chute sides on said first and second inner combined chute and bag-clamping members.




The present invention also relates to a carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs, side walls on said troughs, bottom walls on said troughs, a pivotal mounting securing each bottom wall relative to said side walls, a cam track, a linkage between said cam track and said bottom wall for pivoting said bottom wall about said pivotal mounting, and a bump-providing member secured to said cam track.




The various aspects of the present invention will be more fully understood when the following portions of the specification are read in conjunction with the accompanying drawings wherein:











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING





FIG. 1

is a plan view of the improved carousel bagger of the present invention taken substantially in the direction of arrows


1





1


of

FIG. 2

with certain parts omitted and also showing in phantom the weighing machine associated therewith;





FIG. 2

is a side elevational view taken substantially in the direction of arrows


2





2


of

FIG. 1

with certain parts omitted;





FIG. 2A

is an enlarged fragmentary view of a portion of

FIG. 2

showing the conduit for conducting compressed air to the carousel;





FIG. 3

is an enlargement of a portion of FIG.


2


and showing a side elevational view of the produce-receiving trough;





FIG. 3A

is a fragmentary cross sectional view taken substantially along line


3


A—


3


A of

FIG. 3

;





FIG. 3B

is a fragmentary enlarged portion of

FIG. 3

;





FIG. 4

is an end elevational view of the trough and related structure taken substantially in the direction of arrows


4





4


of

FIG. 3

;





FIG. 5

is a partially broken away end elevational view of the trough showing the raising and lowering mechanism and taken substantially in the direction of arrows


5





5


of

FIG. 3

;





FIG. 5A

is a fragmentary view of the roller mounting structure at the upper end of the trough raising and lowering mechanism;





FIG. 6

is a fragmentary side elevational view of the structure for adjusting the stationery pads of the bag clamping structure;





FIG. 7

is a fragmentary plan view taken substantially in the direction of arrows


7





7


of

FIG. 6

;





FIG. 8

is an end elevational view of the combined movable chute and pad members;





FIG. 9

is a fragmentary cross sectional view taken substantially along line


9





9


of

FIG. 8

;





FIG. 10

is an enlarged fragmentary side elevational view of the structure for adjusting the position of the end surface of the trough for accommodating bags of different sizes;





FIG. 11

is a fragmentary cross sectional view taken substantially along line


11





11


of FIG.


3


and showing the linkage for moving the combined movable pads and chutes;





FIG. 12

is a fragmentary cross sectional view taken substantially along line


12





12


of FIG.


11


and showing the support structure for the movable linkage which mounts the combined chute and pads;





FIG. 13

is a fragmentary end elevational view taken substantially in the direction of arrows


13





13


of FIG.


11


and showing a partially broken away bag in position prior to being clamped;





FIG. 14

is a fragmentary enlarged view taken substantially in the direction of arrows


14





14


of FIG.


10


and showing the clamp actuating valve structure including its actuating lever;





FIG. 15

is a fragmentary cross sectional view similar to

FIG. 11

but showing the bag clamping pads in position for clamping the opposite sides of a bag;





FIG. 16

is a fragmentary end elevational view taken substantially in the direction of arrows


16





16


of FIG.


15


and showing a partially broken away bag clamped between the clamping pads;





FIG. 17

is an end elevational view taken substantially in the direction of arrows


17





17


of FIG.


2


and showing a bag in clamped position and the electric eye structure for determining whether a bag has been loaded and the electric eye structure for opening the hopper which dumps produce into the trough;





FIG. 18

is a partially broken away view taken substantially in the direction of arrows


18





18


of FIG.


2


and showing produce being dumped into the hopper from the weigher;





FIG. 19

is a fragmentary end elevational view taken substantially in the direction of arrows


19





19


of FIG.


2


and showing the relationship between the hopper and the trough with the bottom wall of the trough being in its lowest position;





FIG. 20

is a view similar to

FIG. 19

but showing produce being dumped into the chute when the bottom wall of the trough is in its lowermost position;





FIG. 21

is a fragmentary partially broken away view taken substantially in the direction of arrows


21





21


of

FIG. 20

;





FIG. 22

is a fragmentary cross sectional view taken substantially along line


22





22


of FIG.


21


and showing produce on both portions of the bottom of the trough;





FIG. 22A

is a view taken substantially in the direction of arrows


22


A—


22


A of FIG.


22


and showing schematically the path of produce on the two sections of the bottom of the trough;





FIG. 23

is a fragmentary end elevational view showing the produce which is conducted by the chute at the end of the trough leading to the clamped bag;





FIG. 24

is a view showing produce being dumped into the clamped bag as the bottom of the trough is being lifted by linkage which runs along the cam track;





FIG. 25

is a partially broken away side elevational view taken substantially in the direction of arrows


25





25


of

FIG. 24

;





FIG. 26

is a fragmentary view similar to

FIG. 24

but showing a bumping member mounted on the cam track to provide a jiggling action to the bottom wall of the trough;





FIG. 27

is a partially broken away side elevational view taken substantially in the direction of arrows


27





27


of

FIG. 26

;





FIG. 28

is a view taken in the direction of arrows


28





28


of FIG.


1


and showing the loaded bag after the trough leaves the cam track and the bottom of the trough returns to its lowermost position;





FIG. 29

is a fragmentary enlarged portion of

FIG. 28

showing the manual clamp release;





FIG. 30

is a fragmentary enlarged view showing the combined chute and clamping members returned to their bag loading position with the loaded bag being released;





FIG. 31

is a fragmentary view taken substantially in the direction of arrows


31





31


of FIG.


2


and showing the automatic bag release control;





FIG. 31A

is a fragmentary enlarged portion of

FIG. 31

;





FIG. 32

is a perspective view of a trough-modifying member which can be mounted on the bottom wall of the trough to confine small items into a more aligned path for loading into a smaller diameter bag;





FIG. 33

is a perspective view of the bottom wall of the trough;





FIG. 33A

is a perspective view showing the trough of

FIG. 33

with a trough-modifying member which can be selectively mounted on the bottom wall of the trough to modify its produce-conducting characteristic;





FIG. 34

is a fragmentary view showing structure for adjusting the height of the carousel frame;





FIG. 35A

is a fragmentary side elevational view of one form of cam track;





FIG. 35B

is a view taken substantially in the direction of arrows


35


B—


35


B of

FIG. 35A

;





FIG. 35C

is a view taken substantially in the direction of arrows


35


C—


35


C of

FIG. 35B

;





FIG. 36A

is a fragmentary side elevational view of another form of cam track;





FIG. 36B

is a view taken substantially in the direction of arrows


36


B—


36


B of

FIG. 36A

;





FIG. 36C

is a view taken substantially in the direction of arrows


36


C—


36


C of

FIG. 36B

;





FIG. 37

is a fragmentary side elevational view of an adjustable wheel associated with the cam track for providing a jiggling action;





FIG. 38

is a fragmentary side elevational view showing a trough in relation to the wheel of

FIG. 37

;





FIG. 39

is a view taken substantially in the direction of arrows


39





39


of

FIG. 38

;





FIG. 40

is a schematic view of the compressed air system for actuating the various pneumatic devices;





FIG. 41

is a schematic view showing a portion of the pneumatic system; and





FIG. 42

is a schematic diagram showing the circuit for opening the hopper only when the hopper is full and a bag is hung on the trough and the trough is directly under the hopper.











DETAILED DESCRIPTION OF THE INVENTION




The improved carousel bagger


10


of the present invention is associated with a multi-bay weigher


11


(

FIGS. 1

,


2


and


18


-


21


) which periodically opens a computer-selected number of its bays


11




a


,


11




b


,


11




c


,


11




d


,


11




g


. . . etc. (

FIG. 18

) to provide a predetermined weight of produce, such as potatoes, to a hopper


12


which will be described in detail hereafter. The weigher


11


, in this instance, is one which is manufactured by Newtec of Denmark.




The carousel bagger


10


includes eight troughs


13


mounted on a rotating table top


14


which is mounted on frame


15


having four legs


17


(

FIGS. 2

,


35


C,


36


C) which mount a horizontal square frame portion


19


having four sides each mounting a roller


20


. Rotatable table


14


rests on rollers


20


and it is driven by a motor


21


having a chain drive


22


to shaft


23


which is keyed to rotatable table


14


. Suitable bearings, not shown, are provided for shaft


23


. The structure of frame


15


, rotatable table


14


and associated structure is described in detail in U.S. Pat. No. 5,555,709 which is incorporated herein by reference.




Each trough


13


includes opposed vertical sides


24


which have outwardly flared upper portions


27


. Sides


24


(

FIG. 3A

) have flanges


31


at their lower ends which are bolted to tubular frame members


30


. The ends of tubular members


30


are welded to upstanding plates


32


(

FIG. 3

) which are welded to tubular cross member


33


(

FIGS. 3

,


11


and


15


) which is bolted to rotatable table


14


by bolts


36


′. A pair of tubular struts


34


(

FIGS. 3 and 3A

) extend between tubular members


30


in the same manner as tubular struts


66


of

FIG. 8D

of U.S. Pat. No. 5,555,709.




The trough


13


also includes a bottom wall


35


(

FIGS. 21

,


22


,


22


A,


24


,


25


,


26


,


27


,


33


and


39


). Bottom wall


35


includes a planar underplate


36


(

FIG. 22

) which extends for the entire length of trough


13


. A shaft


37


is welded to the underside of underplate


36


. The opposite ends of shaft


37


are pivotally mounted in bearings


39


(

FIGS. 3 and 4

) which are mounted on plates


40


welded to tubular members


41


′ (

FIG. 3B

) telescopically positioned within tubular members


30


and retained in position by a set screw


42


(FIGS.


3


and


3


B). Bottom wall


35


also includes two sections


41


and


42


which extend lengthwise of bottom wall


35


(

FIGS. 22

,


22


A,


33


and


38


) and which have an upstanding planar back


43


at their inner ends, namely, the end closest to the center of table


14


. An obtuse angle (

FIG. 22

) extends between sections


41


and


42


. However, for certain types of produce or other products, the angle between sections


41


and


42


may be a right angle or even an acute angle. A downwardly extending lip


44


(

FIG. 33A

) is located at the outer end of plate


36


and is essentially a continuation of section


42


. A triangular plate


38


closes the space between bottom wall section


41


and plate


36


. Also, a plate


46


(

FIG. 22

) extends between the edge of plate


36


and the top edge of section


41


for the entire length of underplate


36


.




Structure is provided for moving the bottom wall


35


between a lowermost position, such as shown in

FIG. 21

, to an uppermost position, such as shown in

FIG. 27

, so that produce which is dumped on the bottom wall


35


in the lowermost position of

FIG. 21

can be routed into a bag as the produce travels downwardly as the bottom wall


35


moves to its uppermost position of FIG.


27


through the intermediate positions between those of

FIGS. 21 and 27

, as described hereafter. The fact that the bottom wall


35


can pivot relative to the fixed side walls


24


of the trough


13


results in loosening any product which may have bridges between the side walls. In this respect, a cam track


47


(

FIGS. 1

,


2


,


24


,


35


A,


35


B and


35


C) is affixed to frame legs


17


by struts


49


. A transparent shield


50


is affixed to cam track


47


by a plurality of bolts


48


(FIG.


1


). A cam follower arrangement


51


follows cam track


47


as the table


14


rotates. There is a cam follower arrangement associated with each trough


13


. The cam follower arrangement includes a shaft


52


(

FIGS. 3

,


4


and


5


) having a roller


53


journaled in bracket


54


mounted at the lower end of shaft


52


. Shaft


52


is guided for vertical movement in bearings


55


which are mounted in bracket


57


having its upper end welded to strut


34


(FIG.


3


). A horizontally oriented elongated roller


59


(

FIGS. 5

,


5


A,


19


,


20


,


25


and


27


) is journaled in bracket


60


at the other upper end of shaft


51


. A spring


62


is positioned between upper bearing


50


and bracket


60


. Shaft


52


can rotate in bearings


55


so as to assume a square underlying relationship with planar plate


36


under bottom wall


35


. As the trough raising and lowering structure follows the cam track during rotation of the table


14


, the bottom wall


35


of the trough


13


will be raised and lowered. In this respect, as noted above, it receives the produce at a lowermost position


21


and raises the bottom wall


35


to the degree dictated by the contour of the cam track


47


.





FIGS. 36A

,


36


B and


36


C show a cam track


47


′ having a different contour as this may be desirable for different types of product. While not shown in the drawings, cam tracks, such as


47


and


47


′, may be selectively mountable and removable from struts


49


to thereby provide for optimum operation with different types of products. Also cam tracks can be contoured to meet the optimum trough-conveying characteristics of any specific product.




There are additional structures which can be appended to the cam tracks in order to enhance the process of bagging the products. In this respect, a wheel


64


(

FIGS. 2

,


37


,


38


and


39


) is rotatably mounted on column


65


which is telescopically received in base


67


secured to frame member


69


which extends outwardly from frame


15


. Wheel


64


is adjacent the entry portion of cam track


47


. A circular shield


70


(

FIGS. 38 and 39

) may be mounted on the outer end of the shaft of wheel


64


. A set screw arrangement


71


is utilized to lock column


65


at any desired height. As can be visualized from

FIG. 38

, the roller


35


rides over wheel


64


as the trough


13


moves to the right. The trough


13


is at or near a lowermost position when it receives the produce from the hopper


12


. As the roller


53


traverses wheel


64


, the bottom wall


35


will move up to effect a quick initial dumping of produce. Also, depending on the height of wheel


64


, the roller


53


may experience a bump as it passes from wheel


64


onto cam track


47


, thereby jarring the produce on bottom wall


35


. Thereafter, the bottom wall


35


will rise gradually as roller


53


traverses the cam track to effect a more gradual dumping of the remaining produce from the trough. In

FIG. 26

another arrangement is shown for providing a bump as the roller


53


traverses cam track


47


. This bump-providing device is in the form of a triangular frame


72


which may be secured to cam track


47


by clamps or the like so as to provide a bump at any desired portion of the cam track, and a bump of this type would tend to jar loose produce which might otherwise tend to become jammed on bottom plate


35


. It will be appreciated that the bump provider can take other configurations than triangular.




A bag clamping and releasing structure is associated with each trough


13


. This mechanism includes two adjustable stationary clamping pads


75


(

FIGS. 4

,


6


,


7


,


11


,


13


and


16


) which are mounted on rods


77


having apertures


81


and which are slidably mounted in tubular members


79


and retained in an adjusted position by set screws


80


which enter apertures


81


. Tubular members


79


are pivotally mounted on frame members


82


by brackets


83


(

FIGS. 7 and 11

) which are secured to member


82


by bolts


84


. As can be visualized from

FIGS. 6 and 7

, the distance between pads


75


and the orientation of each pad


75


can be adjusted by moving tubular members


77


in and out of tubular members


79


and by pivoting brackets


83


about the axes of bolts


84


and thereafter tightening bolts


84


. Frame members


82


are welded to the bottom of members


85


(FIG.


3


). The opposite ends of tubular member


87


(

FIG. 11

) are welded to the lower ends of tubular members


85


(

FIG. 3

) at the ends of tubular members


82


(FIGS.


3


and


11


). The central portions of members


85


are connected to tubular members


30


(

FIG. 5

) by horizontal tubular members


89


.




The bag clamping and releasing structure also includes movable combined chute and bag-clamping members


90


and


91


(

FIGS. 3

,


4


,


8


,


9


,


11


,


13


and


15


). Combined chute and bag-clamping members


90


and


91


(

FIG. 13

) include vertical sides


92


and


93


, respectively, mounting on their outer sides pads


94


and


95


, respectively. The upper portions of sides


92


and


93


are unevenly inclined as shown at


97


and


99


, respectively. The movable combined chute and bag-clamping members


90


and


91


are mounted on the frame of the bagger


10


in the following manner (

FIGS. 4

,


8


,


9


,


11


,


12


,


13


and


15


). The outer sides


100


and


101


(

FIG. 13

) of members


90


and


91


, respectively, have plates


102


and


103


welded thereto (

FIGS. 8

,


9


and


13


). Plates


102


and


103


are pivotally mounted on the outer ends of links


104


and


105


, respectively, by bolts


107


and


109


, respectively (FIGS.


8


and


9


). Thus, the outer sides of clamping members


90


and


91


can be adjusted to be parallel to fixed clamps


75


, as required. The inner ends of links


104


and


105


are pivotally mounted at


110


and


111


(FIGS.


11


and


15


), respectively, on plate


112


which is welded to and extends between plates


32


(FIGS.


3


and


11


). A pneumatic cylinder


113


(

FIGS. 3

,


11


and


15


) has its end pivotally mounted at


114


on arm


115


which is welded to link


104


. The piston rod


117


of cylinder


113


has its outer end pivotally mounted at


119


on the outer end of member


120


which is welded to and extends outwardly from link


105


. As will become apparent hereafter, cylinder


113


is pneumatically actuated between two positions, namely, the position of

FIG. 11

wherein the combined chute and clamping members


90


,


91


are together (

FIGS. 11 and 13

) and the position wherein they are apart and in engagement with stationary clamping members


75


(FIG.


15


). During the movement of links


104


and


105


between the positions of

FIGS. 11 and 15

, they are guided between plastic strips


120


and


121


(

FIG. 12

) which are mounted on tubular members


87


and


123


, respectively. Tubular member


87


has its opposite ends welded to the lowermost portions of tubular members


85


(

FIGS. 3 and 12

) and tubular member


123


is bolted at


124


to members


85


.




The movement of the combined chute and clamping members


90


,


91


from the closed position of

FIG. 11

to the open position of

FIG. 15

is controlled by a pneumatic switch


122


(

FIGS. 3

,


4


,


14


and


40


) which is mounted on perforated metal strip


124


which is pivotally mounted at


125


on cross member


127


(

FIG. 4

) which has its opposite ends welded to tubular members


129


which are telescopically received in tubular members


130


which are welded to the upper ends of tubular members


85


(FIGS.


3


and


4


). One tubular member


129


has apertures


131


therein and members


129


can be moved to different positions relative to tubular members


130


and retained therein by set screw


132


which exists only on one of the tubular members


130


and is received in a selected aperture. As can be seen from

FIG. 10

, the position of strip


124


and pneumatic switch


122


thereon can be adjusted toward and away from the trough


13


, and the angle of strip


124


can be adjusted to any desired position so as to place the lever


133


(

FIG. 14

) associated with switch


122


at any convenient location for access by the person loading the bags.




The above-described clamping structure exclusive of the combined chute and clamping members


90


,


91


is not novel.




The bags are loaded onto each trough


13


in the following manner. A person is located at a position where the bag-loading mechanism, namely, the combined chute and clamp members


90


and


91


are in the orientations of

FIGS. 4 and 11

, that is, together. This position can be anywhere after a preceding filled bag has been unloaded, namely, anywhere between the three o'clock and twelve o'clock positions of FIG.


1


. The operator takes an open bag and slips it up around the closed combined chute and clamp members


90


and


91


(

FIG. 13

) such that the upper edges of the bag


135


lie between the stationary pads


75


and the movable pads


94


and


95


on combined clamp and chute members


90


and


91


, respectively. The operator then pulls the bag forwardly toward him, that is, to the right in FIG.


3


. He then trips lever


133


on valve


122


from the solid to the dotted line position in

FIG. 14

which will then admit air to cylinder


113


(

FIG. 11

) so that the cylinder will push piston rod


117


outwardly to cause the links


104


and


105


to pivot from the position of

FIG. 11

to the position of

FIG. 15

, thereby moving combined chute and clamp members


90


and


91


outwardly to the position of FIG.


15


and into engagement with stationary clamps


75


to thereby clamp the other upper edges of bag


135


therebetween. This is all done while the carousel is rotating.




At this point it is to be noted that compressed air is supplied to valve


122


in the following manner. There is a compressed air source


136


(

FIG. 40

) external of the carousel bagger


10


. A conduit


137


(

FIG. 2

) has one end immovably secured to the weigher


11


, and it is in communication with the external source of compressed air. The compressed air passes through conduit


137


into conduit


139


(

FIGS. 2 and 2A

) and through a fluid tight rotary coupling


140


which is mounted between stationary conduit


139


and conduit


141


mounted on column


143


for rotation with table


14


. Conduit


141


is in communication with a conduit


142


(

FIGS. 3 and 41

) leading to pressure regulator


144


(

FIG. 41

) mounted on the side of table


14


. Conduits


146


extend between pressure regulator


144


and manifolds


147


(

FIG. 41

) mounted on plates


112


(

FIGS. 11 and 15

) on each trough


13


adjacent to pressure regulator


144


. Conduits


145


extend between other of the manifolds


147


themselves (FIG.


41


). A conduit


149


(

FIG. 40

) leads from each manifold


147


to an associated valve


122


on each trough, and when valve


122


is actuated by movement of lever


133


, communication is established to conduit


150


which actuates four-way valve


151


to effect communication between conduit


150


and conduit


152


to extend piston rod


117


from cylinder


113


to thereby move links


104


and


105


to the position of FIG.


15


. As noted above, this will cause the upper edges of the bag


135


to be clamped between the movable clamp pad portions


94


and


95


of combined chute and clamp members


90


and


91


, respectively, and fixed clamps


75


. If for any reason it is desired to move the combined chute and clamping members


90


and


91


back to their position of

FIGS. 4 and 11

, that is, away from fixed clamps


75


, there is an emergency release valve


153


mounted on transparent shield


154


which is secured by a bolt (not shown) to tubular member


127


(FIG.


3


). The actuation of emergency release valve


153


will permit compressed air to flow from manifold


147


and conduit


155


into conduits


157


and


159


to thereby actuate four-way valve


151


to permit communication to conduit


160


, thereby actuating clamp cylinder


113


to move its piston rod


117


inwardly, thereby causing the links


104


and


105


to return to the position of

FIG. 11

wherein the bag


135


is unclamped.




The bag


135


which has been clamped in the above-described manner travels counterclockwise (

FIG. 1

) with its associated trough


13


until it reaches a point underneath full hopper


12


(

FIGS. 2 and 17

) wherein an electric eye


162


on the frame portion


166


(

FIG. 17

) of the weigher is actuated by reflector


163


(

FIGS. 3

,


4


and


5


) mounted on transparent plate


164


which extends rearwardly from transparent plate


154


and lies between transparent side plates


165


. This will cause the hopper doors


167


to move to their open position (

FIG. 20

) from their closed position (FIG.


19


). In this respect, a pneumatic cylinder


169


is suitably mounted on the front wall


170


of hopper


12


. When cylinder


169


is actuated, it will pull its piston rod


171


inwardly from the position of

FIG. 19

to the position of FIG.


20


. This will cause plates


172


and


173


to pivot about their pivots


174


and


175


, respectively, on wall


170


. The doors


167


are secured to plates


172


and


173


, and the plates


172


and


173


are connected by a link


177


. When the doors


167


are moved to the position of

FIG. 20

, the produce will be dumped into trough


13


. At this point it is to be noted that mirror image counterparts of plates


172


and


173


are mounted on the rear wall


179


of the hopper. After the produce has been dumped, cylinder


169


will be actuated to move back to its position of

FIG. 19

to thereby return the doors


167


to their closed position.




After each trough


13


has been loaded, the carousel will continue its travel and a point will be reached where the roller


53


reaches cam track


47


as described above and the produce which has entered the trough


13


in its lowermost position of

FIG. 21

will be progressively raised and possibly jarred, as described above until it reaches its maximum inclined position of

FIG. 27

whereby the produce is completely dumped into bag


135


. After the roller


53


leaves cam track


47


, the bottom wall


35


of the trough will pivot back to its lowermost position of

FIG. 21

by gravity.




Structure is provided for automatically releasing bag


135


after it leaves cam track


47


. In this respect, a rail


180


(

FIGS. 31 and 31A

) is suitably attached to frame


15


and it mounts an eccentric wheel


181


on a plate


186


which is slidable on rail


180


because it has bent over edges


181


′ which wrap around the edges of rail


180


. A set screw


183


′ having a handle


182


′ attached thereto is used to hold plate


186


in any desired adjusted position on rail


180


. Wheel


181


can be pivoted about pivot


182


so that it will extend different distances above rail


180


. A set screw is associated with handle


183


′ to lock wheel


181


into an adjusted position on plate


186


. A valve


183


is mounted on a plate


184


which extends downwardly from plate


112


(

FIGS. 3

,


11


and


15


). When the arm


185


(

FIGS. 31A and 40

) of valve


183


is actuated by passing over wheel


181


, valve


183


will open to thereby conduct compressed air from manifold


147


(

FIG. 40

) through duct


187


and duct


159


to shift four-way valve


151


to thereby permit compressed air to flow through duct


160


to clamp cylinder


113


to thereby draw piston rod


117


into clamp cylinder


131


to thereby move links


104


and


105


from their outward position of

FIG. 15

to their inward position of

FIG. 11

to unclamp bag


135


.




An arrangement is shown for preventing hopper


162


from dumping its produce into the trough


13


passing underneath if there is no bag clamped in position on the trough


13


. In this respect, an electric eye


188


(

FIGS. 1 and 17

) is mounted on a leg


189


of weigher


11


. If electric eye


187


does not detect a bag on the trough


13


passing by, the cylinder


169


will not be actuated in the above-described manner to open hopper doors


167


.




For product to be dumped from hopper


12


into a trough


13


a plurality of conditions have to be met. As noted above, the electric eye


187


must detect that a bag


135


has been hung on the trough


13


. Also, electric eye


162


must detect that the trough


13


is underneath hopper


12


. Also, there is an electrical input (

FIG. 42

) from weigher


11


to the PLC to indicate that product has been dumped into hopper


12


. After all of the foregoing conditions have been met, the hopper doors


167


can open to dump product into trough


13


. The foregoing is schematically represented in FIG.


42


. The output of electric eye


187


is in series with the output of electric eye


162


, and their combined output is conducted to PLC


204


. Also, there is an output from weigher


11


conducted to PLC


204


after the weigher has dumped product into hopper


12


. When the three outputs are received by the PLC, a relay


205


will be actuated to shift a four-way pneumatic valve


207


to a position wherein it supplies compressed air cylinder


169


to open hopper doors


167


in the above described manner to dump product into trough


13


. After the dumping has been effected, the PLC will deenergize relay


205


so that the four-way valve will be actuated to supply compressed air to cylinder


169


to cause doors


167


to close so that the hopper


12


is in condition to receive another load of product. The cylinder


169


is actuated through conduits


209


and


210


which lead from four-way valve


207


. The four-way valve


207


is in addition to four-way valve


151


(FIG.


40


), and it is mounted on the frame of weigher


11


, as is the PLC


204


and associated circuitry. Also, the source of compressed air for four-way valve


207


is


136


(FIG.


40


). All of the foregoing in this paragraph is known in the art.




As can be seen from

FIG. 33

, the produce falls on both the inclined section


41


and the relatively horizontal section


42


(

FIGS. 22 and 22A

) of bottom wall


35


. Thus, the produce, such as potatoes


191


, on section


42


will tend to move directly downwardly as the bottom wall


35


tilts. The produce, such as potatoes


190


, falling on inclined section


41


not only will move downwardly but it will also move relatively sidewise. Therefore, the produce will tend to move down bottom wall


35


in more of a single file than if the bottom wall


35


were flat.




In addition to the foregoing, it is to be noted from

FIG. 23

that portion


97


of combined chute and clamp


90


is inclined a different angle than portion


99


of combined chute and clamp


91


. Thus, an item of produce, such as potato


190


, which hits portion


97


will move differently than potato


191


which hits portion


99


. This also tends to prevent the potatoes from jamming up before they pass between sides


92


and


93


which constitute the chute portions of combined chute and clamp pad members


90


and


91


. In addition to the foregoing, the transparent shield


154


(

FIGS. 3 and 4

) confines the produce to a path between the chute sides


92


and


93


. Also the transparent sides


165


secured to shield


154


prevent the items coming off of bottom wall


135


from missing chute sides


92


-


93


when shield


154


is extended away from trough walls


24


.




In addition to the foregoing, the bottom wall


35


of trough


13


can be modified by clipping a modifier plate


193


(

FIGS. 32 and 33A

) onto bottom wall


35


. In this respect, modifier plate


193


includes a bottom section


194


which fits onto relatively horizontal flat section


42


. It also includes an inclined modifying section


195


which thus changes the angle of the bottom wall relative to section


41


relative to the original section


42


. The changed angle is also an obtuse angle but it is less than the original angles. However, in certain instances, the changed angle can be a right angle or even an acute angle. The modifying bottom wall portion


193


has a rear wall


197


which fits along said rear wall


43


and clips onto it by the overhanging clip portion


199


′. The modifier plate


193


creates a vertex


199


between inclined bottom wall section


41


and section


195


to thereby tend to cause the product such as nuts


200


to move downwardly in single file. This is achieved because each item falling on sections


41


and


195


moves downwardly at an angle, and since sections


41


and


195


are inclined at different angles, they move downwardly toward vertex


200


at different rates, thereby tending to move into a single file.




In

FIG. 34

an adjustment is shown for varying the length of legs


17


of the carousel frame


15


. This structure includes a tubular portion


200


which telescopes into each leg


17


and is retained in position by set screws


201


.




While preferred embodiments of the present invention have been disclosed, it will be appreciated that it is not limited thereto but may be otherwise embodied within the scope of the following claims.



Claims
  • 1. A carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs mounted on said table for rotation therewith, side walls on said troughs fixedly mounted on said table, inner and outer ends on said troughs, a bottom wall in each of said troughs, a pivotal mounting securing each of said bottom walls relative to said side walls proximate said outer ends of each of said troughs, a cam track, and a linkage between said cam track and each of said bottom walls for pivoting said bottom walls about said pivotal mounting.
  • 2. A carousel bagger as set forth in claim 1 wherein said linkage includes a cam follower mounted on said table for each of said troughs, and a connection between each of said cam followers and said bottom walls.
  • 3. A carousel bagger as set forth in claim 2 wherein each of said cam followers comprises an elongated rod, a first roller mounted at one end of said elongated rod for engaging said cam track, and wherein said connection comprises a second roller mounted at the other end of said elongated rod for engaging said bottom wall.
  • 4. A carousel bagger as set forth in claim 3 including bag-clamping members mounted on said table proximate each of said outer ends of said troughs.
  • 5. A carousel bagger as set forth in claim 4 wherein said bag-clamping members include spaced first and second outer bag-clamping members, and movable first and second inner combined chute and bag-clamping members located within said first and second outer bag-clamping members, and first and second opposed chute sides on said first and second inner combined chute and bag-clamping members, respectively.
  • 6. A carousel bagger as set forth in claim 5 wherein at least one of said first and second opposed chute sides includes a lower portion which is substantially vertical, and an upper portion which extends outwardly from said lower portion.
  • 7. A carousel bagger as set forth in claim 5 wherein said first and second opposed chute sides include lower portions which are substantially vertical and upper portions which extend outwardly from said lower portions.
  • 8. A carousel bagger as set forth in claim 7 wherein said upper portions are located at different levels.
  • 9. A carousel bagger as set forth in claim 8 wherein said upper portions extend outwardly from said substantially vertical portions at different angles.
  • 10. A carousel bagger as set forth in claim 7 wherein said upper portions extend outwardly from said substantially vertical portions at different angles.
  • 11. A carousel bagger as set forth in claim 2 including bag-clamping members mounted on said table proximate each of said outer ends of said troughs.
  • 12. A carousel bagger as set forth in claim 11 wherein said bag-clamping members include spaced first and second outer bag-clamping members, and movable first and second inner combined chute and bag-clamping members located within said first and second outer bag-clamping members, and first and second opposed chute sides on said first and second inner combined chute and bag-clamping members, respectively.
  • 13. A carousel bagger as set forth in claim 12 wherein at least one of said first and second opposed chute sides includes a lower portion which is substantially vertical, and an upper portion which extends outwardly from said lower portion.
  • 14. A carousel bagger as set forth in claim 13 wherein said first and second opposed chute sides include lower portions which are substantially vertical and upper portions which extend outwardly from said lower portions.
  • 15. A carousel bagger as set forth in claim 14 wherein said upper portions are located at different levels.
  • 16. A carousel bagger as set forth in claim 15 wherein said upper portions extend outwardly from said substantially vertical portions at different angles.
  • 17. A carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs mounted on said table, inner and outer ends on said troughs, side walls on said troughs, a bottom wall in each of said troughs, a pivotal mounting securing each of said bottom walls proximate said outer ends of each of said troughs, a cam track, and a linkage between said cam track and each of said bottom walls for pivoting said bottom walls about said pivotal mounting, said bottom wall comprising two elongated sections which are at an angle to each other longitudinally of said bottom wall.
  • 18. A carousel bagger as set forth in claim 17 wherein said side walls are fixedly secured to said table.
  • 19. A carousel bagger as set forth in claim 18 wherein said linkage includes a cam follower mounted on said table for each of said troughs, and a connection between each of said cam followers and said bottom walls.
  • 20. A carousel bagger as set forth in claim 19 wherein each of said cam followers comprises an elongated rod, a first roller mounted at one end of said elongated rod for engaging said cam track, and wherein said connection comprises a second roller mounted at the other end of said elongated rod for engaging said bottom wall.
  • 21. A carousel bagger as set forth in claim 20 including bag-clamping members mounted on said table proximate each of said outer ends of said troughs.
  • 22. A carousel bagger as set forth in claim 21 wherein said bag-clamping members include spaced first and second outer bag-clamping members, and movable first and second inner combined chute and bag-clamping members located within said first and second outer bag-clamping members, and first and second opposed chute sides on said first and second inner combined chute and bag-clamping members, respectively.
  • 23. A carousel bagger as set forth in claim 22 wherein at least one of said first and second opposed chute sides includes a lower portion which is substantially vertical, and an upper portion which extends outwardly from said lower portion.
  • 24. A carousel bagger as set forth in claim 22 wherein said first and second opposed chute sides include lower portions which are substantially vertical and upper portions which extend outwardly from said lower portions.
  • 25. A carousel bagger as set forth in claim 24 wherein said upper portions are located at different levels.
  • 26. A carousel bagger as set forth in claim 25 wherein said upper portions extend outwardly from said substantially vertical portions at different angles.
  • 27. A carousel bagger as set forth in claim 24 wherein said upper portions extend outwardly from said substantially vertical portions at different angles.
  • 28. A carousel bagger as set forth in claim 17 including bag-clamping pads mounted on said table proximate each of said outer ends of said troughs.
  • 29. A carousel bagger as set forth in claim 28 wherein said bag-clamping pads include outer pads and movable inner pads located within said stationery pads, and opposed chute sides secured to said inner pads.
  • 30. A carousel bagger as set forth in claim 29 wherein said opposed chute sides include lower portions which are substantially vertical and upper portions which flare outwardly from said lower portions.
  • 31. A carousel bagger as set forth in claim 30 wherein said upper portions are located at different levels.
  • 32. A carousel bagger as set forth in claim 31 wherein said upper portions extend outwardly from said substantially vertical portions at different angles.
  • 33. A carousel bagger as set forth in claim 30 wherein said upper portions extend outwardly from said substantially vertical portions at different angles.
  • 34. A carousel bagger as set forth in claim 29 wherein at least one of said first and second opposed chute sides includes a lower portion which is substantially vertical, and an upper portion which extends outwardly from said lower portion.
  • 35. A carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs mounted on said table for rotation therewith, side walls on said troughs fixedly mounted on said table, a bottom wall in each of said troughs, and a pivotal mounting securing each of said bottom walls relative to said side walls.
  • 36. A carousel bagger as set forth in claim 35 wherein said bottom wall comprises first and second sections extending lengthwise thereof, and an angle between said first and second sections.
  • 37. A carousel bagger as set forth in claim 36 wherein said angle is an obtuse angle.
  • 38. A carousel bagger as set forth in claim 36 including a modifier plate, a third section on said modifier plate overlying said first section, and a second angle between said third section and said second section which is different than said angle between said first section and said second section.
  • 39. A carousel bagger as set forth in claim 38 including a bottom section on said modifier plate which underlies said third section and fits onto said first section.
  • 40. A carousel bagger as set forth in claim 38 including a first rear wall on said trough, and a second rear wall on said modifier plate which fits along said first rear wall.
  • 41. A carousel bagger as set forth in claim 40 including a clip portion on said second rear wall.
  • 42. A carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs mounted on said table for rotation therewith, a bottom wall and side walls on each of said troughs, a pivotal mounting securing each of said bottom walls relative to said side walls, a cam track having an entry portion, a linkage between said cam track and each of said bottom walls for pivoting said bottom walls about said pivotal mounting, and a wheel proximate said entry portion for providing a pivotal lifting and dropping of said bottom walls prior to the subsequent pivoting of said bottom wall as said linkage traverses said cam track beyond said entry portion.
  • 43. A carousel bagger as set forth in claim 42 including an adjustable mounting for said wheel.
  • 44. A carousel bagger as set forth in claim 43 wherein said linkage includes a cam follower mounted on said table for each of said troughs, and a connection between each of said cam followers and said bottom walls.
  • 45. A carousel bagger as set forth in claim 44 wherein each of said cam followers comprises an elongated rod, a first roller mounted at one end of said elongated rod for engaging said cam track, and a second roller mounted at the other end of said elongated rod for engaging said bottom wall.
  • 46. A carousel bagger as set forth in claim 42 wherein said linkage includes a cam follower mounted on said table for each of said troughs, and a connection between each of said cam followers and said bottom walls.
  • 47. A carousel bagger as set forth in claim 46 wherein each of said cam followers comprises an elongated rod, a first roller mounted at one end of said elongated rod for engaging said cam track, and a second roller mounted at the other end of said elongated rod for engaging said bottom wall.
  • 48. A carousel bagger as set forth in claim 42 wherein said bottom wall includes first and second sections extending longitudinally thereof, and an angle between said first and second sections.
  • 49. A carousel bagger as set forth in claim 48 including a modifier plate, a third section on said modifier plate overlying said first section, and a second angle between said third section and said second section which is different than said angle between said first section and said second section.
  • 50. A carousel bagger as set forth in claim 49 including a bottom section on said modifier plate which underlies said third section and fits onto said first section.
  • 51. A carousel bagger as set forth in claim 49 including a first rear wall on said trough, and a second rear wall on said modifier plate which fits along said first rear wall.
  • 52. A carousel bagger as set forth in claim 48 including bag-clamping pads mounted on said table proximate each of said outer ends of said troughs.
  • 53. A carousel bagger as set forth in claim 52 wherein said bag-clamping pads include outer pads and movable inner pads located within said stationery pads, and opposed chute sides secured to said inner pads.
  • 54. A carousel bagger as set forth in claim 53 wherein at least one of said first and second opposed chute sides includes a lower portion which is substantially vertical, and an upper portion which extends outwardly from said lower portion.
  • 55. A carousel bagger as set forth in claim 53 wherein said first and second opposed chute sides include lower portions which are substantially vertical and upper portions which extend outwardly from said lower portions.
  • 56. A carousel bagger as set forth in claim 55 wherein said upper portions are located at different levels.
  • 57. A carousel bagger as set forth in claim 55 wherein said upper portions extend outwardly from said substantially vertical portions at different angles.
  • 58. A carousel bagger as set forth in claim 52 wherein said upper portions extend outwardly from said substantially vertical portions at different angles.
  • 59. A carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs mounted on said table for rotation therewith, side walls on said troughs fixedly mounted on said table, a bottom wall in each of said troughs, a pivotal mounting securing each of said bottom walls on said table relative to said side walls, first and second spaced outer bag-clamping members mounted on said table, movable first and second inner combined chute and bag-clamping members mounted on said table and located within said first and second outer bag-clamping members, and first and second opposed chute sides on said first and second inner combined chute and bag-clamping members.
  • 60. A carousel bagger as set forth in claim 59 wherein at least one of said first and second opposed chute sides includes a lower portion which is substantially vertical, and an upper portion which extends outwardly from said lower portion.
  • 61. A carousel bagger as set forth in claim 59 wherein said first and second opposed chute sides include lower portions which are substantially vertical and upper portions which extend outwardly from said lower portions.
  • 62. A carousel bagger as set forth in claim 61 wherein said upper portions are located at different levels.
  • 63. A carousel bagger as set forth in claim 62 wherein said upper portions extend outwardly from said substantially vertical portions at different angles.
  • 64. A carousel bagger as set forth in claim 63 wherein said upper portions extend outwardly from said substantially vertical portions at different angles.
  • 65. A carousel bagger comprising a frame, a rotatable table mounted on said frame, a plurality of troughs, side walls on said troughs, bottom walls on said troughs, a pivotal mounting securing each bottom wall relative to said side walls, a cam track, a linkage between said cam track and said bottom wall for pivoting said bottom wall about said pivotal mounting, and a bump-providing member secured to said cam track.
  • 66. A carousel bagger as set forth in claim 65 wherein said bump-providing member is triangular.
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Number Name Date Kind
505858 Smyser Oct 1893 A
945572 Murray Jan 1910 A
2510541 Beeson Jun 1950 A
3064406 Kennedy et al. Nov 1962 A
3091903 Kammerer Jun 1963 A
3161003 Grintz Dec 1964 A
3270485 Knepper Sep 1966 A
3458970 Reid et al. Aug 1969 A
4235067 Parsons Nov 1980 A
4534156 Smith Aug 1985 A
4570419 Tinsley Feb 1986 A
4716714 Tisma Jan 1988 A
5001889 Mueller Mar 1991 A
5048266 Wiekowicz Sep 1991 A
5265402 Lerner et al. Nov 1993 A
5331792 Kitchen Jul 1994 A
5555709 Savigny et al. Sep 1996 A
5762116 Moore Jun 1998 A
6044617 Finkowski et al. Apr 2000 A
6094891 Savigny et al. Aug 2000 A
Foreign Referenced Citations (1)
Number Date Country
05178314 Jul 1993 JP
Non-Patent Literature Citations (2)
Entry
Clamping structure exclusive of combined chute and clamping members 90, 91 is not novel, as stated on p. 17 of the specification.
The subject matter of FIG. 42, as described in the second full paragraph starting on p. 22 of the specification, is known in the art.