A full and enabling disclosure of the present invention, including the best mode thereof to one skilled in the art, is set forth more particularly in the remainder of the specification, including reference to the accompanying figures, in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only, and is not intended as limiting the broader aspects of the present invention.
The present disclosure is generally directed to a floor scrubbing apparatus that is particularly well suited to removing stains and spills on a carpet. The floor scrubbing apparatus can be a manual device that is configured to deliver a cleaning fluid to the carpet and thereafter withdraw excess fluid along with any stains that may be present on the carpet. In one embodiment, the floor scrubbing apparatus may include a multi-action roller mechanism attached to a relatively long handle. The handle, for instance, can have a length sufficient so that a carpet can be scrubbed while a user is standing so that a user does not have to kneel during the cleaning process and remains remote from any cleaning fluids used.
The roller mechanism on the cleaning device can include a drive roller and a scrub roller. The scrub roller is designed to receive a disposable roller cover. The roller cover, for instance, can be a cylindrical sleeve or can be a sheet of material that is wrapped around the roller. The material placed around the scrub roller is generally highly absorbent and can be designed to exude and draw in excess fluid along with stains. In one embodiment, the material placed around the scrub roller can be textured, such as containing multiple ribs, to facilitate scrubbing.
The floor scrubbing apparatus of the present disclosure can be designed to easily disassemble into multiple pieces for easy storage. The floor scrubbing apparatus can also be designed to include a cleaning fluid dispensing system. For instance, the apparatus can include one or more nozzles that can be designed to emit a cleaning fluid either on the scrub roller or onto a carpet adjacent the scrub roller. In one embodiment, the handle can be hollow and can be designed to receive a cleaning fluid for feeding the cleaning fluid to one or more nozzles. A pump can be included for dispensing the cleaning fluid from the handle through one or more of the nozzles.
Referring to
Having a relatively long handle can provide various advantages and benefits. For instance, the handle 12 can provide good leverage on the area of the carpet being cleaned, without a user having to kneel or bend over. A relatively long handle also places the user remote from where the cleaning fluid is applied. In this manner, inhalation of any airborne solvents is minimized.
The handle 12 can be made from any suitable material. For instance, the handle 12 can be made from a molded plastic or a light metal, such as aluminum. The handle 12 can be constructed from a single piece of material as shown in
As shown in
The nozzle 16 can be placed in communication with a reservoir that is configured to hold a cleaning fluid. The reservoir can be positioned on the handle 12. For instance, in one embodiment, the cleaning fluid can be sold in a plastic container that has a puncturable top. The cleaning fluid can be turned upside down and placed in an adaptor supported by the handle 12. The adaptor can include a puncturing device for puncturing the cleaning fluid and providing fluid communication between the reservoir and the nozzle 16.
Alternatively, as shown in
In order to dispense a cleaning fluid from the reservoir out the nozzle 16, the apparatus 10 can include a pump mechanism. For instance, in one embodiment, the apparatus 10 can include a trigger operated pump similar to the pumps currently sold with spray bottles. In this regard, the apparatus 10 can include a trigger 20 as shown in
Alternatively, a battery operated pump may be incorporated into the apparatus 10. In this embodiment, the trigger 20 may be used to turn the pump on and off.
The roller arrangement 14 included with the apparatus 10 includes a drive roller 22 coupled to a scrub roller 24. More particularly, the drive roller 22 is coupled to the scrub roller 24 such that the drive roller drives the scrub roller when the drive roller is rotated. The drive roller 22 serves as a guide roller that traverses the carpet in keeping with a user's forward and backward pushing and pulling of the handle. The scrub roller 24, on the other hand, is a “slave” to the drive roller and is caused to rotate as the drive roller is rotated. The drive roller 22 maintains control over the direction and course of the overall device, while the scrub roller provides friction and disturbance to a carpet. In this manner, as the drive roller 22 is rolled back and forth over a carpet, the scrub roller 24 creates a light scrubbing motion that loosens stains inside the carpet and discourages matting of the carpet pile.
The scrub roller 24 can comprise a mandrel 26 that is configured to receive a disposable scrubbing material 28. The scrubbing material 28, for instance, can comprise a sleeve that fits over the mandrel 26. Alternatively, the scrubbing material 28 can comprise a planar sheet that is wrapped around the mandrel. The scrubbing material is generally any suitable compressible material capable of withstanding the scrubbing motion and absorbing stains as they are removed from the carpet material.
Referring to
As shown, the floor scrubbing apparatus 10 as shown in
In the embodiment illustrated in
In the embodiment illustrated in
The scrub roller 24, on the other hand, can include a scrubbing sleeve 28 that includes ridges. The ridges may facilitate scrubbing of the carpet material.
Referring to
In this embodiment, the handle 12 branches off into a first tine 32 and a second tine 34. The tines are attached to opposite ends of the roller arrangement. For instance, as shown in
In the embodiment illustrated in
In an alternative embodiment, the drive roller may be positioned in between a pair of outer scrub rollers. The drive roller may also be positioned at one end, while the other end contains a pair of scrub rollers. It should be understood that the cleaning fluid dispensing system is optional for use with respect to the floor scrubbing apparatus 10. For instance, in another embodiment, the scrubbing material 28 positioned on the scrub roller 24 can be prewetted with a cleaning fluid that delivers the cleaning fluid to the carpet and then draws in excess fluid during the scrubbing process.
In still another embodiment, the floor scrubbing apparatus 10 can include two scrubbing rollers in which one scrubbing roller is dry and the other scrubbing roller is prewetted with a cleaning fluid. The prewetted scrub roller can apply a cleaning fluid to the carpet, while the dry scrub roller can be used to absorb the cleaning fluid once cleaning is complete.
As described above, the drive roller 22 is coupled to the scrub roller 24 so as to rotate the scrub roller when the drive roller is rotated. In general, any suitable gear arrangement may be included in the apparatus in order to couple the drive roller to the scrub roller. In one embodiment, the gear arrangement may be configured so that the drive roller drives the scrub roller at a rotational speed that is greater than the speed at which the drive roller itself is rotated. For instance, in one embodiment, the gear arrangement may be configured to rotate the scrub roller at a speed that is at least 1.5 times greater, at least 2 times greater, at least 2.5 times greater or even at least 3 times greater than the speed at which the drive roller is rotated. The speed differential between drive and scrub rollers creates a scrubbing action that assists in the cleaning process.
For instance, referring to
As shown particularly in
As shown in
As described above, the gear arrangement 38 is configured to drive the scrub roller 24 at a speed faster than the speed at which the drive roller is rotated. This overdrive action causes the scrub roller surface to move faster than the speed at which a user moves the drive roller across a carpet. The relative speed difference between the scrub roller and the carpet causes a scrubbing action that is very efficient at cleaning the carpet and absorbing cleaning fluid, but also does so without harming the carpet fibers.
In the embodiment of the gear arrangement 38 as shown in
As shown, the clutch device 50 includes an inner collar 52, an outer collar 54, and a plurality of bearing elements 56 positioned in between the inner collar 52 and the outer collar 54. The inner collar 52, which may be integral with the shaft 46, includes a plurality of bearing engagement members 58. When the sun gear 44 is rotated counterclockwise in the figure, the bearing elements 56 are contacted and engaged by the bearing engagement members 58. The bearing engagement members 58 prevent the bearing elements 56 from further rotating in between the inner collar 52 and the outer collar 54. Thus, when the sun gear 44 is rotated counterclockwise, the shaft 46 is rotated counterclockwise.
When the sun gear 44 is rotated clockwise, on the other hand, the bearing elements 56 are not engaged by the bearing engagement members 58. Thus, the bearing elements freely move in between the inner collar 52 and the outer collar 54. Thus, when the sun gear 44 is rotated in a clockwise direction, the shaft 46 is not engaged.
In this configuration, the scrub roller can be configured only to be driven on the forward stroke of the drive roller. On the back stroke of the drive roller, on the other hand, the scrub roller can be freewheeling. It should be understood, however, that the freewheeling direction is determined by the orientation of the clutch device. If desired, the clutch device can be oriented so that the shaft 46 is only driven on a backward motion of the drive roller.
Incorporation of the clutch device 50 into the floor scrubbing apparatus 10 may provide various advantages and benefits. For instance, use of the clutch device 50 may make it easier to use the floor scrubbing apparatus. In particular, when the floor scrubbing apparatus is pushed in a forward direction, the scrub roller is rotated and set in motion. Due to the inertia of the scrub roller, in some embodiments, it may be harder to move the floor scrubbing apparatus back and forth and overcome the momentum of the scrub roller as the drive roller changes directions. When using the clutch device, however, the inertia of the scrub roller does not have to be overcome when the direction of the drive roller is changed. It should be understood, however, that in other embodiments, it may be desirable to have the scrub roller change directions. For instance, having the scrub roller change directions may provide for better scrubbing action against a carpet material.
As described above, the scrub roller 24 is driven and rotated by the drive roller 22. In one alternative embodiment, in addition to being rotated, the scrub roller can also move in a side-to-side motion if desired. In this embodiment, a shifting device may be incorporated into the gear arrangement and the scrub roller for causing the scrub roller to move back and forth as the scrub roller is rotated.
For instance, one embodiment of a shifting device that may be used in accordance with the present disclosure is illustrated in
As shown in
As shown in
The scrub roller 24 further includes a carrier 70 that contains a plurality of projection members 68. The projection members may be, for instance, ball bearings. The projection members 68 are contained within the channel 66 located on the stationary shaft 64. The carrier 70 and the projecting member 68 are contained within the scrub roller mandrel 26.
When the scrub roller 26 is rotated by the drive roller 22, the projecting members follow the path of the channels 66 defined by the shaft 64. More particularly, the projecting members 68 follow the S-like curves which causes the mandrel 26 of the scrub roller to move back and forth as the mandrel rotates. In this manner, a side-to-side scrubbing motion is created between the scrubbing material 28 and a carpet surface. The side-to-side motion enhances carpet cleaning and the ability of the apparatus to carry away dirt and cleaning fluid.
As shown in
More particularly, the crown-shaped surface 72 can include a largest diameter that tapers to a smallest diameter. In the embodiment illustrated in
The manner in which the scrubbing material 28 is held on the scrub roller 24 can vary depending upon the particular application. Also, the scrubbing material 28 can be made from many different types of materials and can come in various forms. In one embodiment, as shown in
In the embodiments illustrated in
For instance, the inflatable bladder 74 can be fixed to the scrub mandrel 26. The scrubbing sleeve 28 is then placed over the inflatable bladder 74. The bladder is then inflated which locks the scrubbing material 28 into place. The inflatable bladder 74, for instance, may be inflated with a simple pump mechanism that is positioned on one side of the bladder. In this embodiment, the clearance between the inflatable bladder 74 and the mandrel on one side and the scrubbing material on the opposite side can be very small, thus requiring little air volume to hold the scrubbing material in place.
An alternative embodiment of a method for holding the scrubbing material 28 in place is shown in
As shown particularly in
In addition to the above, it should also be understood, that in an alternative embodiment, the sleeve of scrubbing material 28 may simply form a tension fit on the mandrel 26. For instance, in one embodiment, the sleeve of scrubbing material 28 may be extensible, and even elastic. In this embodiment, the sleeve can be stretched over the mandrel and then retracted into position.
As described above, in addition to a sleeve of material, the scrubbing material 28 can also comprise a sheet of material that is wrapped around the mandrel 26 of the scrub roller 24. The sheet of scrubbing material may comprise, for instance, any suitable liquid absorbent material capable of withstanding the scrubbing motion of the apparatus. For instance, the sheet of scrubbing material may comprise a single layer of material or may comprise a laminate. Materials that may be used to construct the sheet include meltblown webs, coform webs, hydroentangled webs, bonded carded webs, scrim materials, woven materials, and the like.
The sheet of scrubbing material may be attached to the mandrel 26 using any suitable technique. For instance, as shown in
Referring to
In the embodiment illustrated in
These and other modifications and variations to the present invention may be practiced by those of ordinary skill in the art, without departing from the spirit and scope of the present invention, which is more particularly set forth in the appended claims. In addition, it should be understood that aspects of the various embodiments may be interchanged both in whole or in part. Furthermore, those of ordinary skill in the art will appreciate that the foregoing description is by way of example only, and is not intended to limit the invention so further described in such appended claims.