In general, the present invention relates to a carpet stretcher. More particularly, the present invention relates to an end that is attached to an existing carpet stretcher or made part of a carpet stretcher to apply leveraging force to areas adjacent to a structure that is unsuitable for receiving such leverage. Most particularly, the present invention relates to a tail end that includes ends that extend axially and radially outward from the carpet stretcher to define a gap to receive a structure unsuitable for receiving the leveraging force and applying force through the ends to a suitable structure.
Tufted carpet generally includes tufts of yarn stitched through a backing fabric and glued in place with an adhesive or bonding agent. The loops may be left in place in looped pile carpets such as Berbers, or cut to form a cut pile carpet. The backing is typically a plastic material such as polypropylene but other types of backing may be used. In some applications, a secondary backing such as a fabric or latex element is applied under the primary backing. In other applications, a padding layer or element may also be included, or a separate carpet pad may be laid on the floor before applying the carpet.
Installation of the carpet on the floor typically includes cutting a piece of carpet so that it overlaps the edge of the floor by a predetermined amount. Once the carpet is cut, positioned and any seams between adjoining carpet pieces sealed so that the carpet fills the desired space, the carpet is attached. Typically a knee kicker is used to attach the carpet along one edge. The knee kicker is a tool that includes a toothed end that engages the carpet. A padded portion of the tool is kicked by the installer toward the wall to stretch the carpet edge over a tacked strip that grabs the edge of the carpet and holds it in place. With one side of the carpet attached with the knee kicker, a carpet stretcher is used to attach the remaining edges of the carpet.
The carpet stretcher is similar to the knee kicker but much longer. A head of the carpet stretcher has teeth to grab the carpet and an activation lever to stretch the carpet over the tack strip. A tail end of the carpet stretcher extends away from the head and is placed against the wall where the carpet is attached. The tail end engages a supporting structure so that activation of a lever arm on the head of the carpet stretcher applies a force against the structure via the tail end while forcing the head away from the tail to stretch a free end of the carpet over a tack strip.
The present invention generally provides a tail assembly in a carpet stretcher, the tail assembly including a slider block, a first end and a second end attached to the slider block, wherein at least one of the first end and second end is moveable relative to the other of the ends on the slider block to define a gap having a selected width; and a locking assembly engagable with the at least one of the first end and second end to fix the selected width.
The present invention further provides a carpet stretcher including a head assembly having a carpet engaging surface, a mounting assembly attached to the head assembly, the mounting assembly includes a tensioner mount and an extension mount; a tensioner attached to the tensioner mount, the tensioner including a tension handle that pivots on the tensioner mount; an extension member, the extension member having a first end and a second end, where the first end is attached to the head assembly at the extension mount; a tail assembly attached to the extension member opposite the head assembly, the tail assembly including a slide block pivotably attached to the extension member at the second end, a first arm and a second arm attached to the slide block and extending radially outward from the slide block, wherein at least one of the first and second arms is slideably attached to the slide block; each of the first arm and second arm having an end that extends axially outward therefrom to define a gap therebetween, wherein the gap is adjustable by sliding at least one of the first and second arms relative to the slide block; and a locking assembly engagable with the at least one of the first arm and second arm to fix the gap between the ends.
The following description and the annexed drawings set forth in detail certain illustrative aspects of the claimed subject matter. These aspects are indicative, however, of but a few of the various ways in which the principles of the innovation may be employed and the claimed subject matter is intended to include all such aspects and their equivalents. Other advantages and novel features of the claimed subject matter will become apparent from the following detailed description of the innovation when considered in conjunction with the drawings.
As used herein, spatially orienting terms such as “above,” “below,” “upper,” “lower,” “inner,” “outer,” “right,” “left,” “vertical,” “horizontal,” “top,” “bottom,” “upward,” “downward,” “laterally,” “upstanding,” et cetera, can refer to respective positions of aspects as shown in or according to the orientation of the accompanying drawings. “Inward” is intended to be a direction generally toward the center of an object from a point remote to the object, and “outward” is intended to be a direction generally away from an internal point in the object toward a point remote to the object. Such terms are employed for purposes of clarity in describing the drawings, and should not be construed as exclusive, exhaustive, or otherwise limiting with regard to position, orientation, perspective, configuration, and so forth.
A carpet stretcher according to one embodiment is generally indicated by the number 10 in the drawings. Carpet stretcher 10 and the components thereof may be made of various materials including but not limited to metals, metal alloys, plastic, wood, fiber reinforced composites, polymer based materials, rubber and combinations thereof. With reference to
The head assembly 20 is used to stretch an end Cend of carpet C over a tack strip T to attach the carpet C to a floor and ensure that it has a clean wrinkle free appearance. In general, the head assembly 20 is connected to the extension 30 and tail assembly 50. The tail assembly 50 is placed at an end of the carpet that has been attached to a tack strip T by a knee kicker or other device. The extension 30 connects tail assembly to head assembly 20. The length of extension 30 may be adjusted to accommodate the size of the carpet C. To that end, extension 30 may include multiple members that are attached to each other or extendable members, such as a tube within tube construction that may be telescoped relative to each other and locked at a selected length.
With reference to
A second end 32 of extension 30 is located distally from head assembly 20. As mentioned, the length of extension may be adjusted by extending or retracting a portion of extension, such as a telescoping arrangement, or by attaching or removing extension sections. A detent assembly 36 may be used to attach adjacent sections as shown, including attaching or removing extension sections.
Second end 32 of extension 30 may include a swivel mount, generally indicated at 40, to pivotally mount tail assembly 50 to extension 30. Swivel mount 40 may include a tongue 41 having an opening defining a swivel axis 42 that is perpendicular to the extension axis. It will be understood that swivel mount 40 may provide additional degrees of freedom as needed, for example, through use of a universal joint or the like. In the example shown, rotation about swivel axis 42 is perpendicular to extension 30 to allow rotation of tail assembly 50 about this axis and to permit tilting of the major axis 52 of tail assembly 50 relative to extension 30. Swivel axis 42 may be defined by any suitable structure including a bearing assembly, pin, or bolt 43 as shown. Bolt 43 may include a handle to facilitate interchanging tail assemblies.
Tail assembly 50 may be tilted on swivel axis 42 to align the tail assembly 50 with walls or other structures against which the tail assembly 50 may bear during the stretching process. Swivel mount 40 may include a tubular receiver that receives second end 32 of extension 30 and attach it to tail assembly 50. To facilitate attachment, a detent or similar device may be provided within the bore 45 of a tubular receiver to interact with the end 32 of extension 30. In the example shown, detents 46 extend through openings on each side of a tubular receiver to engage openings on extension 30. A biasing element such as a leaf spring 47 is provided within the bore 45 between detents 46 to bias the detents outward. In the example shown, a tubular receiver is sized to fit within the bore of extension 30. It will be understood that tail assembly 50 may be attached directly to extension 30 without the intervening swivel mount 40.
Tail assembly 50 includes one or more ends, generally indicated by the number 55, that extend outward to contact a supporting surface S such as a wall or the like within a room where the carpet C is being laid. Ends 55 may have any shape or configuration suitable for providing this contact including but not limited flat surfaces to spread contact across a larger area, or column or other point contact shapes or combinations thereof. Referring back to
In the example shown in
In one configuration, ends 55 are spaced from each other to define a gap 70 to accommodate structures on the floor, wall or other structure within the room. In particular, such structures may not be suitable points for the tail assembly 50 to bear upon or may be damaged if used as a bearing point. For example, it may be desirable to move the contact points of tail assembly 50 to avoid contact with floor vents, wall vents, steps, doorways and the like. A wall vent V is used as one example of such a structure in
Movement of ends 55 may be effected by any suitable assembly including a rotating mount that rotates the ends from an inward position to an outward position, or to provide a wider range of adjustment, ends may be slidably attached to a bracket or other member which in turn is attached to extension 30. With reference to
Mount 40 may be attached to slider block 75. To facilitate attachment, slider block 75 may include a mounting portion 76. Mounting portion 76 may be integrally formed with slider block or attached to slider block 75 as shown. Mounting portion 76 may be any member that attaches slider block 75 to extension 30 or to a mount 40 used to receive an end of extension. This member may include a bracket, plate, or clevis 77 as shown. Clevis 77 has openings corresponding to the opening in tongue 41 of swivel mount 40. Bolt 43 may be passed through all of the openings and secured with a nut on a far side of clevis 77, or as shown, one end of clevis 77 may be threaded to receive the threaded end of bolt 43.
Slider block 75 defines an outward opening channel 80 between a pair of downwardly extending rails 81. Channel 80 extends the full length of slide bar 78 but it may be divided at the center and closed at the ends to limit the range of motion for ends 55. Slider block 75 may further define a slot 82 that opens into channel 80 and extends through the inward surface of slide bar 78. Ends 55 may attach directly to slider block, or as shown, in the
With reference to
Arms 85 are made to slide on slider block 75 to adjust the position of ends 55 attached thereto. The selected position between ends 55 may be held with a locking assembly, generally indicated at 90. In the example shown, locking assembly 90 includes fasteners that also attach mounting block 85 to slider block 75. Fasteners 91 may extend through slot 82 and into arm 75. With reference to
Locking assembly 90 may include multiple fasteners 91 may be used to reduce twist and facilitate adjustment of the position of ends 55. As best shown in
With reference to the embodiment shown in
One example of such an embodiment is shown in
Slider block 175 may include linear member 176 supported on an end of extension 30 as described in the previous embodiment. For example, as shown, member 176 may include a clevis 177 to pivotally attach slider block 175 to an extension receiver 140. As in the earlier embodiment, attachment of clevis 177 to extension receiver 140 may include a tongue 141 that extends from receiver 140 into clevis 177 and a fastener 143 that passes through both the clevis 177 and tongue 141. This fastener 143 may include a handle to facilitate application of a clamping force through fastener 143 to fix the position of slider block 175 relative to receiver 140 and in turn extension 30. It will be understood that the attachment shown is not limiting as a fixed position attachment, such as a weld or integral extension receiver is suitable. Or attachments providing greater degrees of freedom such as a journal or other bearing may also be used.
As a further option, to adjust the position of ends 255, ends 256 are elongate and define a slot 282 therein. A fastener 290 is held by slider block 275 and extends into slot 282. The end of fastener 290 is slidable within slot 282 to allow the position of end 255 to move along slot 282 with the position of fastener 290 fixed by slider block 275. Each end is shown having the same slot 282 and fastener combination, but it will be understood that the attachment of each end 255 may be accomplished with different fasteners. Indeed, one end may be held fixed such that adjustment of the gap 270 is created by moving one of the ends 255. As in previous embodiments, to facilitate adjustment, a handle assembly 295 may be provided to selectively loosen and tighten locking assembly 290 to allow free movement of ends 255 relative to slider block and to fix the ends 255 in a selected position.
Slider block 275 may include an arched member 276 supported on an end of extension 30 as described in previous embodiments. For example, as shown, member 276 may include a clevis 277 to pivotally attach slider block 275 to an extension mount. As in earlier embodiments, attachment of clevis 277 to extension mount may include a tongue that extends from mount into clevis 277 and a fastener that passes through both the clevis 277 and tongue. This fastener may include a handle to facilitate application of a clamping force through fastener to fix the position of slider block 275 relative to receiver and in turn extension 30. It will be understood that the attachment shown is not limiting as a fixed position attachment, such as a weld or integral extension receiver is suitable. Or attachments providing greater degrees of freedom such as a journal or other bearing may also be used.
With reference to
In the example shown, linkage assembly 400 includes a first link 411 and a second link 412. Each link has a first link end 411A, 412A and a second link end 411B, 412B. The first link ends 411A, 412A are pivotally attached to slider block 375. Pivotal attachment may be made in any known manner including pins or fasteners 414 as shown. While the slider block shown in other embodiments may be used, to make the linkage assembly more compact, a slider block 375 having a thin axially inward extending portion is provided to attach the linkage assembly 400 at the first end 401 thereof. Tabs or other thin structures may extend inward from slider block 375 for this purpose or, as shown, slider block 375 may include a center rib 377 that extends inward (toward extension 330) from a base member 376 of slider block 375. In the example shown, base 376 and rib 377 are perpendicular to each other. A clearance 378, best shown in
The second ends 411B,412B pivot about and are aligned on a common axis referred to as extension axis E. As best shown in
The first link ends 411A,412A may extend laterally outward relative to extension axis E before attaching to slider block 375. The lateral extension of each link may be unequal or, as shown, each link may extend laterally outward an equal distance dL. The lateral distance may vary depending on the desired range of motion for linkage assembly 400. In the example shown, links 411,412 attach to slider block 375 inward of ends 355. This facilitates interchanging of ends 355 by providing easier access to the fasteners F that attach ends 355 to slider block 375. With the modified slider block 375 shown in this embodiment, fasteners F are not aligned along an axis that extends parallel to the axis of the slider block as shown in earlier embodiments to accommodate the central rib 377. In the embodiment shown, fasteners F are oriented along an oblique axis relative to slider block 375. In particular, one fastener F is on one side 377A of rib 377 and the other fastener F is on a second side 377B of rib 377 while being laterally spaced from each other. The use of two fasteners in this arrangement helps prevent the ends from twisting relative to slider block 375. While holes are provided in the base 376 of slider block 375 in the embodiment shown, to provide a fixed gap 370, slots may be formed in base 376 as discussed in earlier embodiments, to adjust the position of ends 355 on slider block 375 and vary the size or offset of gap 370.
As best shown in
With reference to
While principles and modes of operation have been explained and illustrated with regard to particular embodiments, it must be understood that this may be practiced otherwise than as specifically explained and illustrated without departing from its spirit or scope. What has been described above includes examples of the subject innovation. It is, of course, not possible to describe every conceivable combination of components or methodologies for purposes of describing the claimed subject matter, but one of ordinary skill in the art may recognize that many further combinations and permutations of the subject innovation are possible. Accordingly, the claimed subject matter is intended to embrace all such alterations, modifications, and variations that fall within the spirit and scope of the appended claims.
Specific embodiments of an innovation are disclosed herein. One of ordinary skill in the art will readily recognize that the innovation may have other applications in other environments. In fact, many embodiments and implementations are possible. The following claims are in no way intended to limit the scope of the subject innovation to the specific embodiments described above. In addition, any recitation of “means for” is intended to evoke a means-plus-function reading of an element and a claim, whereas, any elements that do not specifically use the recitation “means for”, are not intended to be read as means-plus-function elements, even if the claim otherwise includes the word “means”.
Although the subject innovation has been shown and described with respect to a certain preferred embodiment or embodiments, it is obvious that equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of this specification and the annexed drawings. In particular regard to the various functions performed by the above described elements (e.g., enclosures, sides, components, assemblies, etc.), the terms (including a reference to a “means”) used to describe such elements are intended to correspond, unless otherwise indicated, to any element which performs the specified function of the described element (e.g., that is functionally equivalent), even though not structurally equivalent to the disclosed structure which performs the function in the herein illustrated exemplary embodiment or embodiments of the innovation. In addition, while a particular feature of the innovation may have been described above with respect to only one or more of several illustrated embodiments, such feature may be combined with one or more other features of the other embodiments, as may be desired and advantageous for any given or particular application. Although certain embodiments have been shown and described, it is understood that equivalents and modifications falling within the scope of the appended claims will occur to others who are skilled in the art upon the reading and understanding of this specification.
In addition, while a particular feature of the subject innovation may have been disclosed with respect to only one of several implementations, such feature may be combined with one or more other features of the other implementations as may be desired and advantageous for any given or particular application. Furthermore, to the extent that the terms “includes,” “including,” “has,” “contains,” variants thereof, and other similar words are used in either the detailed description or the claims, these terms are intended to be inclusive in a manner similar to the term “comprising” as an open transition word without precluding any additional or other elements.
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Number | Date | Country | |
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20160255978 A1 | Sep 2016 | US |