BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
FIG. 1 is a perspective view of a carriage device for ink jet printers according to an embodiment of the invention.
FIG. 2A is a side sectional view of a connector and the vicinity thereof according to an embodiment of the invention.
FIG. 2B is an enlarged side sectional view of the connector and a lower side thereof.
FIG. 3 is a perspective view of the inside of a carriage according to an embodiment of the invention at a time right before installment of a connector holder.
FIG. 4 is a perspective view of the inside of the carriage at a time when the connector holder is installed.
FIG. 5 is an exploded perspective view of constituent members neighbor to the connector holder according to an embodiment of the invention.
FIG. 6 is a longitudinal sectional view of a connector according to an embodiment of the invention.
FIG. 7 is a perspective view of the inside of the carriage showing relationship between a circuit substrate and a back side support portion.
FIG. 8 is a perspective view of the back side of a connector holder according to an embodiment of the invention.
FIG. 9 is a perspective view of the front side of the connector.
DESCRIPTION OF EXEMPLARY EMBODIMENTS
Hereinafter, an embodiment of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a perspective view of a carriage device for ink jet printers according to an embodiment of the invention. FIG. 2A is a side sectional view of a connector and the vicinity thereof according to an embodiment of the invention. FIG. 2B is an enlarged side sectional view of the connector and a lower side thereof. FIG. 3 is a perspective view of the inside of a carriage according to an embodiment of the invention at a time prior to installment of a connector holder. FIG. 4 is a perspective view of the inside of the carriage at a time when the connector holder is installed. FIG. 5 is an exploded perspective view of constituent members neighboring the connector holder according to an embodiment of the invention. FIG. 6 is a longitudinal sectional view of a connector according to an embodiment of the invention. FIG. 7 is a perspective view of the inside of the carriage showing a relationship between a circuit substrate and a back side support portion. FIG. 8 is a perspective view of the back side of a connector holder according to an embodiment of the invention. FIG. 9 is a perspective view of the front side of the connector.
FIG. 1 shows a carriage 1 and a recording head unit 2 (see FIGS. 2A and 2B) provided on the lower side of the carriage 1. The recording head unit 2 includes a head portion 4 having a nozzle array (not shown) for ejecting ink and a head base body 40 having a position determining portion 18 by which a position of an ink outlet portion 20 of an ink cartridge 5 is set and to which the head portion 4 is fixed. A wall portion 8 partitioning the position determining portion 18 of the head base body 40 is configured to serve as a supported portion 24 to be described later. The recording head unit 2 is fastened so as to be fixed to the carriage 1 through an outer base body portion 46 located on the outer side of the wall portion 8 of the head base body 40.
The carriage 1 can reciprocate along a carriage guide shaft or a carriage guide rail 3 in a direction perpendicular to a transport direction of a recording medium and performs recording on the recording medium. A plurality of cartridge receiving portions 7 for containing the ink cartridges 5 are formed. In a description below, a side facing a left-front corner of FIG. 1 is referred to as a front side of the carriage 1 and an opposite side thereto is referred to as a back side of the carriage 1. Sides of members attached to the carriage 1 will be referred to as front and back sides in accordance with the orientation in which they are disposed on the carriage 1.
On the back side of the carriage 1, a circuit substrate 9 (see FIGS. 2A and 2B) is provided, and a conductive connection portion 12 is formed on the circuit substrate 9. On a back side of an inner face of the carriage 1, connectors 11 are provided in correspondence with the cartridge receiving portions 7. The connectors 11 are held by connector holders 13 (FIG. 9 shows a status in which one connector 11 is held as an example). As shown in FIG. 3, the connector holder 13 is held by fitting both ends 14 of the connector holder 13 to a groove portion 16 of the carriage 1 using a sliding method. In this holding status, the connector holder 13 is configured to be located above the outer base body portion 46 inside the carriage 1. To be more specific, the recording head unit 2 and the connector holder 13 are configured to be assembled together so as to overlap each other in an assembly direction, whereby it is possible to decrease the size of the assembled carriage 1 in the depth direction thereof.
An inside bottom portion of the carriage 1 is constituted by the head base body 40 of the recording head unit 2. In this portion, ink supply openings 6 are formed so as to protrude in accordance with the cartridge receiving portions 7. An area around the ink supply openings 6 is defined by the protruding wall portion 8, and the inside of the partitioned area is configured to be the position determination portion 18 for determination of the position of the ink cartridge 5. In this embodiment, four position determining portions 18 are formed corresponding to the cartridge receiving portions 7. On a connector holder 13 side of the wall portion 8, that is, a wall face opposite the position determining portions 18 is formed to be a supported portion 24. The operation of the supported portion 24 will be described later.
In each ink cartridge 5, as shown in FIG. 5, a cartridge side substrate 15 is formed on a face facing the connector 11 and a locking lever 17 (see FIG. 1) used for fixing the ink cartridge 5 to the carriage 1 is provided above the cartridge side substrate 15. In addition, on the cartridge side substrate 15, conductive connection portions 10 (see FIG. 5, etc.) are formed. The ink cartridge 5 is configured to be fixed to the inside of the cartridge receiving portion 7 using snap fitting by slight and temporary elastic deformation of the locking lever 17 at a time when the ink cartridge 5 is pushed into the cartridge receiving portion 7.
The connector 11, as shown in FIG. 6, includes a first face 19 facing the cartridge side substrate 15 and a second face 21 facing the circuit substrate 9 that is provided on the back side of the carriage 1. The connector 11 allows conduction between the cartridge side substrate 15 and the circuit substrate 9 by being interposed therebetween. The connector 11, for example, has nine metal contacts 25 that are disposed parallel to one another for a housing 23 made of known materials. The nine contacts 25 are disposed in two lines to be in the same position every other line when viewed from the side, and contacts 25 adjacent to each other are disposed so as to be in different positions in the longitudinal direction of the housing 23 and are disposed in a zigzag pattern on the whole.
The contacts 25 have the same shape. Each contact 25 includes a first contact arm 29 that extends to the first face 19 side from a base end portion 27 and a second contact arm 31 that extends to the second face 21 side and is shorter than the first contact arm 29, as main frames. In front ends of the contact arms 29 and 31, contact terminals 33 and 35 in the shape of an approximate half circle are formed. The second contact arm 31 is formed shorter than the first contact arm 29. A base end portion 27 of each contact 25 is press-fitted to a thin plate-shaped portion 37 formed in the housing 23, whereby the contact 25 is supported by the housing 23.
The contact terminals 33 and 35 of the first and second contact arms 29 and 31 respectively protrude from the first and second faces 19 and 21, and the first and second contact arms 29 and 31 are configured to bend inward in the shape of a plate spring when load is applied to the contact terminals 33 and 35. By the action of the spring, the contact terminals 33 and 35 can tightly contact the conductive connection portion 10 of the cartridge side substrate 15 and the conductive connection portion 12 of the circuit substrate 9, and accordingly, electrical connection can be made assuredly.
Hereinafter, a configuration according to an embodiment of the invention will be described. As shown in FIG. 8, the circuit substrate 9 is held on the back side of the connector holder 13 by holding ribs 39. In a status that the connector holder 13 is set inside the carriage 1, as shown in FIG. 7 (the connector holder 13 is omitted in the figure for easy understanding), four back side support portions 41 having a shape of a rib formed inside the carriage 1 contact the back side of the circuit substrate 9 so as to prevent backward bending-like deformation of the circuit substrate 9. As described above, since a force for bending the circuit substrate 9 outward is applied when the contact terminals 33 and 35 tightly contact the conductive connection portion 10 of the cartridge side substrate 15 and the conductive connection portion 12 of the circuit substrate 9, the deformation of the circuit substrate 9 is prevented for maintaining electrical connection assuredly by regulating the bending of the circuit substrate 9.
As shown in FIG. 9, in a bottom portion of the front side, that is, the ink cartridge 5 side of the connector holder 13, a deformation preventing support portion 43 is formed. The deformation preventing support portion 43 is provided as a convex portion around the center of the connector holder 13. The deformation preventing support portion 43 has a trapezoid shape, and a shorter side of the trapezoid is formed as a support face 45. As shown in FIG. 4, the dimensions of the deformation preventing support portion 43 are set such that the support face 45 contacts the supported portion 24 formed on the connector holder 13 side of the wall portion 8 when the connector holder 13 is set inside the carriage 1.
As described above, since the deformation preventing support portion 43 is configured to contact the supported portion 24 provided inside the carriage 1 when the connector holder 13 is set inside the carriage 1, the following advantages can be obtained.
Since a force for bending the circuit substrate 9 outward is suppressed by the back side support portion 41 when the contact terminals 33 and 35 tightly contact the conductive connection portion 10 of the cartridge side substrate 15 and the conductive connection portion 12 of the circuit substrate 9, the connector holder 13 tends to bend toward the ink cartridge 5 side as a counteraction thereof. However, since the deformation preventing support portion 43 contacts the supported portion 24, the connector holder 13 can continuously maintain its original form without being bent toward the ink cartridge 5 side. Thus, deformation of the circuit substrate 9 on the basis of the deformation of the connector holder 13 can be suppressed, and accordingly, it is possible to maintain a status of excellent connection between the contact terminals 33 and 35 and the conductive connection portions 10 and 12.
In particular, when the ink cartridge 5 is in a status of being detached from the cartridge receiving portion 7, elastic contact between the conductive connection portion 10 of the ink cartridge 5 and the connector 11 disappears, and thus, a force for reducing the deformation of the connector holder 13 toward the ink cartridge 5 side disappears from that portion. In this embodiment of the invention, even in such a case, the deformation of the connector holder 13 is suppressed by using a structure to bring the support portion 43 into contact with the supported portion 24.
In addition, since the wall portion 8 partitioning the position determining portion 18, at which the ink outlet portion 20 of the ink cartridge 5 is set and positioned, is configured to serve as the supported portion 24, that is, both wall faces of inner and outer wall faces of the wall portion 8 partitioning the position determining portion 18 of the head base body 40 perform a position determining function of the ink cartridge 5 and a deformation preventing function of the connector holder 13, the contact distance and contact pressure between the conductive connection portion 10 of the ink cartridge 5 and the connector 11 can be adjusted with high precision.
While an embodiment of the invention has been described, however, various modified examples thereof can be used. For example, in the embodiment described above, the deformation preventing support member 43 has a shape of one trapezoid, but the deformation preventing support member 43 may have a different shape or a plurality of deformation preventing support members 43 may be formed in the connector holder 13, as long as the deformation preventing support member 43 has the above-described function. In addition, although the deformation preventing support member 43 is formed on the bottom portion of the connector holder 13 in the above-described embodiment, the deformation preventing support member 43 and the supported portion 24 may be formed in a position other than the bottom portion when the supported portion 24 to be contacted by the deformation preventing support member 43 can be provided inside the carriage 1.
In the above-described embodiment, although an ink jet printer as a recording apparatus is described as an example, the present invention may be applied to a liquid ejecting apparatus that causes liquid to adhere onto a medium, corresponding to the recording medium in the above described recording apparatus, by ejecting liquid selected depending on the use of the apparatus in place of ink onto the medium from a liquid ejecting head corresponding to the above-described ink jet recording head.
The entire disclosure of Japanese Patent Application No: 2006-173001, filed Jun. 22, 2006 are expressly incorporated by reference herein.