This invention relates to a carriage-on-track system for winching loads and has particular but not exclusive application for moving loads such as small powered or unpowered water craft up and down an inclined slope for launching the craft from land into water and for retrieving the craft from water onto land.
Known carriage-on-track systems include lake or marine systems having a base which is installed at the water's edge so that its upper end is located on land at a position where the water craft is to be parked when not in use, and its lower end is located in the water where the craft can be floated off and used. The carriage, with the craft supported upon it, is moved up the track using a winch and cable sub-system. It is moved down the track by releasing the winch and allowing the track to move under its own weight down the track. In one form of carriage-on-track system, sometimes referred to as a marine railway, the base has rails and the carriage has wheels or rollers and the carriage is moved along the track by the rollers rotating over the rails.
For simplicity and clarity of illustration, elements illustrated in the following figures are not drawn to common scale. For example, the dimensions of some of the elements are exaggerated relative to other elements for clarity. Advantages, features and characteristics of the present invention, as well as methods, operation and functions of related elements of structure, and the combinations of parts and economies of manufacture, will become apparent upon consideration of the following description and claims with reference to the accompanying drawings, all of which form a part of the specification, wherein like reference numerals designate corresponding parts in the various figures, and wherein:
Referring in detail to
In one exemplary embodiment, the carriage 13 is configured and dimensioned to support a particular craft, or range of craft, such as a Sea-Doo (®-Bombardier Recreational Products), a popular, small, self-propelled, one or two person water craft.
The carriage 13 is moved by means of a retrieve cable 48 and a launch cable 50 which turn on a drum forming part of the winch 11. In this specification, the term “retrieve”, in relation to movement of a load, means movement of the load towards the winch 11. The term “launch” means movement of the load away from the winch 11, regardless of whether a conventional launch is to be effected. An exemplary form of winch for use with retrieve and launch cables is shown in exploded view in
The retrieve cable 48 extends down from the winch, passes round one of two routing sheaves 52, and has its end anchored to the front of the carriage 13. The launch cable 50 extends down from the winch 11, passes around passes round the other of the two routing sheaves 52, passes around a reversing sheave 54 mounted at the far end of the track, and has its end attached to the back of the carriage at an anchor formed at U bolt 58 which is bolted into a pair of carriage struts 116. The sheave 54 is mounted to a U bolt 55 that has bolt sections extending through a track support bar 57. The bolt sections are retained in the support bar 57 by nut/washer combinations 59 engaging with screw threaded ends of the bolt sections, the nut/washer combinations being spaced from the flange by compression springs 61.
In use, the carriage 13, together with the load that it supports, is pulled towards the winch 11 by clockwise turning of the winch handle 17. It is allowed to move down the carriage away from the winch under its own weight by releasing a brake at the winch and reverse turning the winch handle 17. In the winch example to be described presently, the cables 48 and 50 are moved in concert with the retrieve cable 48 being paid out as the retrieve cable is pulled in, and vice versa. In the retrieve mode and in the launch mode, as long as the load is “hanging” on the retrieve cable 48, the launch cable is rendered taut by the springs 61 but does not act to pull the carriage 13 down the track. However, in launch mode, the launch cable 50 acts to pull the carriage down the inclined track if movement of the carriage on the track stalls as the retrieve cable 48 is being let out.
The track is constructed so the rails 68 are accurately parallel. The rails are I-beam aluminum extrusions each having the cross sectional form shown in
The two I-beams of the track shown in
The winch 11 is mounted in a frame 15 bolted to the top of the mounting post 88. A pin 94 is mounted to the brace member 90 near its lower end and the sheave 52 is mounted on the pin. In operation, as shown in
At the far end of the track from the winch 11, rear angle bar 57 is fixed between the projecting tongues 80. The U bolt 55 has bolt sections extending through a vertical flange part of the angle bar 57 which are retained by nut/washer combinations 59 engaging with screw threaded ends of the U bolt 55, the nut/washer combinations spaced from the flange by compression springs 61. This arrangement ensures that the launch cable, extending from the rear end of the carriage 13, through the sheave 54, and back to the winch as shown in
The concatenated beam structure is supported by legs 64 which are bolted at their top ends to the bottom of the I-beams and which have feet 98 at their bottom ends to engage whatever terrain the track rests upon. The legs 64 are telescopic which enables them to be lengthened and shortened to accommodate local contour so that the rail base can be erected to have a uniform slope from front to back.
The slider assemblies 62 will now be described in greater detail with reference to
Each of the sliders is mounted in a housing 100 made of extruded aluminum and shaped to fit relatively closely around the slider 74 so as, essentially, to wrap it. In the course of assembly, the slider 74 is maneuvered into its aluminum housing 100 and is prevented from sliding out by front and back retention plates 101 which are bolted to their respective housing 100 and which prevent any fore or aft movement of the slider when in use. For this purpose, the housing extrusions are made with part-circular slots 103 as shown in
In one embodiment, the slider cross-section is a very close match for the housing aperture so that, in use, the slider 74 will not move vertically or laterally in the housing 100 when the carriage-on-track system is being used. The required close fit demands low tolerances on the slider and housing dimensions. In an alternative embodiment, for applications where some torsional twist of the carriage is expected, for example because of heavy load or where there may be some variation in spacing of the nominally parallel rails, the housing aperture and slider cross section are dimensioned to permit the slider to float vertically and laterally of the order of 0.6 inches, so as to accommodate such twisting or other minor distortion without the risk of a slider binding against a rail.
To facilitate entry of the slider into the housing 100 at assembly, corners of the slider 74 are beveled as are corresponding corners of the housing aperture. The fully enclosed nature of the sliders 74 means that they do not need to fixed by fixing devices which might otherwise penetrate or clamp the UHMW extrusion. Sites of any such penetration or clamping would subject the slider to local stresses and increase the risk of deformation or fracture when the system is in use.
As shown in the cross section of
As shown in
The housings 100 have spur formations 114 matched in shape and angle to the shape of hollow rectangular section struts 116 into which they are inserted and welded during construction to connect the bunks 72 and slider assemblies 62 on one side of the carriage 13 to those on the other side. A larger number of struts 116 can be used to support larger loads. At the lower center of the carriage, the struts 116 are welded to the central rectangular tube 70 through which the retrieve cable moves, the tube serving, in operation, to separate the retrieve cable 50 from anything hanging from the load being transported, such as a propeller or tie ropes.
As previously indicated, carriage-on-track systems according to the invention are preferably used with so-called push-pull winches having both a launch cable and a retrieve cable (or a single cable having launch and retrieve ends). One such winch, having particular applicability to the present invention, is illustrated in
Mounted on the pinion shaft 38 within the frame 15 is a pinion gear 40 which meshes with the drive gear 42. Turning the pinion shaft 38 causes the drive gear 42 and drum 44 to be turned to draw the retrieve and launch cables onto or off the drum 44 depending on the direction in which the drum is turned.
Mounted on the pinion shaft 38 outside the frame 15 are several elements which together constitute a winding mechanism and a brake mechanism. These elements include, in order of assembly from an outer end region of the pinion shaft 38, a crank handle 17 and hub 18, an outer drive disc 14, an outer friction disc 10, a ratchet wheel 22, an inner friction disc 21, and an inner drive disc 20. The ratchet wheel 22 engages with a pawl 30 mounted on the frame 15, with the pawl being spring biased by spring 32 into engagement with the teeth of the ratchet wheel 22.
The ratchet wheel 22 is free to rotate in a clockwise direction as shown in
The hub 18 has a central internally threaded bore and a projecting part of the pinion shaft 38 outside the frame 15 has a matching exterior thread, with the hub in screw engagement with the shaft projecting part. The hub 18 is free to rotate on the pinion shaft 38 between limiting positions which determine whether the winch operates in a launch or retrieve mode.
Projecting into the end of the pinion shaft is a threaded bore 41. The outer drive disc 14 is retained next to the hub by a bolt 16 engaged in the bore 41. The threads of the bolt 16 and bore 41 are left hand threads so that anticlockwise turning of the handle 17 in launch mode will tend to tighten the bolt 16 in bore 41 rather than release it. The threads of the projecting portion of shaft 38 and the interior of hub 18 are conventional right hand threads. The crank handle 17 forms an integral structure with the hub 18 by being welded or mechanically fixed to it. The friction discs 10, 21, the drive disc 14, and the ratchet wheel 22 are not attached to the pinion shaft 38. They are mounted so as to permit rotation relative to the shaft 38 when the winch is operated in a launch mode. Such relative rotation is however prevented when the winch is operated in retrieve mode or in brake mode. A brake mechanism is engaged if turning of the handle 17 in either direction is halted by the operator and the handle is released. The brake mechanism is also automatically engaged if there is any sudden slippage of the load down the track when operating in launch mode, as will be described presently.
In retrieve mode, the handle 17 is turned clockwise around the axis of hub 18. In this mode, the threaded interior of the handle hub 18 is in screw engagement with the external threaded end portion of the pinion shaft 38, and the retrieve cable is in tension owing to the weight of the load “hanging” down the inclined slope. Initially, the drum 44 and the associated pinion shaft 38 are restrained from turning by the load imposed on the retrieve cable. Consequently, as the handle 17 is turned in the clockwise direction, the handle hub 18 screws along the pinion shaft 38 towards the drum 44 until it squeezes the two friction discs 10, 20, the ratchet wheel 22 and inner drive disc 22 together up against the shoulder 39 of the shaft 38. Once these elements are hard up against one another and the shoulder 39, subsequent clockwise turning of the handle 17 causes torque to be applied through the pinion shaft 38 and the winch drum 44, and the drum rotates in a anticlockwise direction to reel in the retrieve cable onto part 49 of the drum while paying out the launch cable from part 51 of the drum. Because the handle hub 18, the friction discs 10, 21, the ratchet wheel 22, the drive disc 20 and the pinion shaft 38 are clamped together, they function essentially as a single assembly locked to the pinion shaft. As the pinion shaft is driven in the retrieve direction, the spring biased pawl 30 moves over the ratchet wheel 22 allowing the retrieve and launch cables and the associated load to be moved in the retrieve direction but with the pawl 30 preventing movement of the cables and load in the launch direction: i.e. preventing any unintended “back driving” of the system while in retrieve mode. In the retrieve mode, the winch is driven solely by the clamping created by the handle hub 18 squeezing the friction discs 10, 21 and intermediate ratchet wheel 22 against the drive disc 20 and the shoulder 39 of the pinion shaft 38. In this mode, the tension in the retrieve cable is determined by the weight of the load acting down the inclined slope. Tension in the launch cable is lower and is determined by the action of the compression springs 61.
In contrast, in the launch mode, the crank handle 17 is turned anticlockwise. Initially, the retrieve cable may be under tension arising from “hanging” load and with the pawl 30 engaged by ratchet wheel 22. Alternatively, the load may be in a stalled position resting on the track and retained there under static frictional engagement between the load and the track.
The latter situation is often encountered by those using conventional winches in launch mode. In a conventional winch, with a retrieve cable and brake, but no launch cable, the load may simply sit when the winch handle is turned in reverse to release the brake. The cable slackens but the load does not move down the inclined slope to allow launch to occur. With brake release alone being insufficient to allow the load to start to move under its own weight, the winch operator may have to let go of the winch handle, go to the load and give it a push start along and down the track. If the launch is sufficient to release the load, it slides a small distance along the track under its own weight until the winch brake automatically engages. At this time, because the retrieve cable is now under load tension arising from the action of the weight component of the load, subsequent reverse turning of the winch handle to release the brake enables the load to move down the track under its own weight as the cable is paid out until the desired load position is reached or until a subsequent stall occurs. Once the load is at its desired position, the operator can cease anticlockwise turning of the winch handle.
In launch mode, because the internal thread on the handle hub 18 is in engagement with the external thread on the end portion of the pinion shaft 38, and the winch drum 44 including the pinion shaft 38 is restrained from turning by the “hanging” load, initial anticlockwise turning of the pinion shaft 38 causes the hub 18 to unscrew away from the drum 44 until the outside of the hub 18 runs up tight against the drive disc 14 under the head of bolt 16. Because further axial movement of the hub 18 along the pinion shaft 38 is prevented owing to the hub 18 abutting the drive disc 14, further turning of the handle 18 causes torque to be transmitted to the pinion shaft 38.
At this point, the retrieve cable may be under tension arising from action of the hanging load and with the pawl 30 engaged by ratchet wheel 22. Alternatively, the load may be in a stalled position on the track owing to static friction.
If there is no stall—for example, the slope is steep and the load “hangs” at the end of the retrieve cable—further anticlockwise turning of the handle 18 causes the retrieve cable to be paid out from part 49 of the drum 44 and the load moves down the inclined slope. Such anticlockwise turning simultaneously winds the launch cable onto part 51 of the drum. At this time the pawl and ratchet mechanism is ineffective because clamping pressure to lock the ratchet assembly against the shoulder 39 of the pinion shaft has been released. However, if the operator lets go of the handle 18, the hanging load acting through the retrieve cable causes the pinion shaft 38 and the hub 18 to screw together, clamp the ratchet assembly to the shaft, and so engage the brake.
If there is a stall—for example, the inclined slope is too gentle and there is static resistance to the load moving along and down the track, tension applied to the launch cable by anticlockwise turning of the handle 18 increases, tension in the retrieve cable being then determined by the action of the compression springs 61. As long as the static resistance is maintained, the load is dragged along and down the track by the launch cable. However, if the load starts to run down the track under its own weight, this results in a sudden increase in tension in the retrieve cable. This is transmitted through the drum 44 to the pinion shaft 38 to cause the shaft to turn relative the hub 18. This, in turn, causes the hub to move along the pinion shaft, to close the gap, and then to squeeze the hub, friction discs, ratchet wheel and drive disc 20 together against the shaft shoulder 39. At this point, the ratchet wheel 22 effectively becomes locked to the pinion shaft 38 and the engagement between the pawl and ratchet wheel halts any further uncontrolled rotation of the shaft 38. This acts to brake further rotation of the drum 44 and runaway movement of the load.
When the winch is being operated, whether in launch or retrieve mode to retrieve or launch the craft supported by the carriage 13, the carriage moves along the rails 68 up or down the inclined slope with the UHMWPE sliders offering a very low friction contact where they bear against the rails. With the matched profiles where the slider 74 and the rail 68 interface, unwanted relative lateral or vertical movement is prevented.
Other variations and modifications will be apparent to those skilled in the art. The embodiments of the invention described and illustrated are not intended to be limiting. The principles of the invention contemplate many alternatives having advantages and properties evident in the exemplary embodiments and as defined by the claims.
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Number | Date | Country | |
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20150197322 A1 | Jul 2015 | US |