This application claims the priority benefit of Japanese Patent Application No. 2017-073987, filed on Apr. 3, 2017. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
This disclosure relates to a carriage provided in an image forming apparatus to hold a head that ejects ink droplets.
Conventionally, inkjet recording apparatuses (inkjet printers) are known as examples of image forming apparatuses that form images on recording media, such as fabric or paper, by ejecting inks onto the recording media.
The inkjet recording apparatuses may be equipped with a head that ejects ink droplets and a carriage that holds the head. The carriage moves in reciprocating motion along scanning directions. An image can be formed on the recording medium by ejecting the ink from the head during the reciprocating motion of the carriage.
For different uses of the printing scheme and types of recording media used, the head in the carriage is adjustable in position (in height) to change an interval (gap) between nozzles of the head and the recording medium, depending on the type of recording media and the purpose of printing (for example, Japanese Patent Publication Laid-open No. 2016-124121). Conventionally, the head adjusted in position may be secured with screws to the carriage in order not to drop off from the carriage.
Patent Literature: Japanese Patent Application Laid-open No. 2016-124121
However, in the event that the head is secured with screws to the carriage, mounting or dismounting the head is time-consuming. Another issue may be complexity in handling the screw-loosened head during fine adjustments of the head's position (in height). On the other hand, without securing the head to the carriage using screws, the head may be displaced downward under its own weight, reducing a distance of nozzles of the head to the recording medium. This may incur loss of a desired printing quality. Further, the head may wobble during the movement of the carriage. Then, keeping a constant distance between nozzles of the head and the recording medium may not be possible, leading to loss of a desired printing quality.
To address the issues of the known art, this disclosure provides a carriage that may allow a head to be immovably positioned in a simplified manner without fastening screws and that may prevent possible loss of a desired printing quality.
This disclosure provides a carriage, including a main housing mounted to a printing unit body, an eccentric cam rotatably disposed in the main housing, a sub housing that holds a head that ejects ink droplets, the sub housing making contact with a cam face of the eccentric cam and being movable upward and downward relative to the main housing in response to rotation of the eccentric cam, and a rotation regulator that regulates rotation of the sub housing around a rotating shaft of the eccentric cam.
In the carriage thus structured, the sub housing is not secured to the main housing but is disposed in contact with the eccentric cam. While the sub housing possibly rotates under its own weight around the rotating shaft of the eccentric cam, the rotation regulator may regulate rotation of the sub housing and prevent resulting rotation of the head supported and held in the sub housing. Such a simple structural configuration may allow the head to be immovably positioned in the carriage without having to secure the sub housing holding the head to the main housing using screws. This may prevent possible loss of a desired printing quality.
According to an aspect, the rotation regulator may be disposed in one of the main housing and the sub housing at a position opposite to contact parts of the sub housing with the eccentric cam across the rotating shaft of the eccentric cam and may contact the other one of the main housing and the sub housing.
The rotation regulator disposed in the sub housing (or main housing) may contact the main housing (or sub housing) to regulate rotation of the sub housing, preventing resulting rotation of the head supported and held in the sub housing.
According to an aspect, the rotation regulator may be disposed in the main housing and protrudes into a rotational trajectory of the sub housing to contact the sub housing.
By having the sub housing thus protruding into the rotational trajectory of the sub housing, the sub housing, while possibly starting to rotate around the rotating shaft of the eccentric cam, may be deterred from rotating by making contact with the rotation regulator. This may prevent resulting rotation of the head supported and held in the sub housing.
According to an aspect, the sub housing may have an energizer that pushes the sub housing in a direction of rotation of the sub housing around the axis of the eccentric cam.
By thus applying a pushing force using the energizer to the sub housing in a direction in which rotation of the sub housing is regulated by the rotation regulator, the sub housing may certainly be prevented from rotating. This may more effectively prevent possible rotation of the head.
According to an aspect, the energizer may have one end attached to the main housing and another end attached to the sub housing, and the energizer may extend in a direction intersecting with a perpendicular passing through center of the rotating shaft of the eccentric cam to energize the sub housing.
By thus applying a pushing force using the energizer to the sub housing in a direction away from the center of rotation of the eccentric cam, the sub housing may be exactly pushed in the direction in which the sub housing may possibly start to rotate.
According to an aspect, the carriage may further include a sliding regulator that regulates sliding motion of the sub housing relative to the main housing in a direction along the rotating shaft of the eccentric cam.
The sliding regulator may suppress wobbling of the head in the direction along the rotating shaft of the eccentric cam. Such a simple structural configuration may allow the head to be immovably positioned in the carriage. This may prevent possible loss of a desired printing quality.
According to an aspect, the sliding regulator may have one end attached to the main housing and another end attached to the sub housing, and the sliding regulator may extend in the direction along the rotating shaft of the eccentric cam to energize the sub housing.
By thus having the sliding regulator push the sub housing and the main housing in the direction along the axis of rotation of the sub housing, the sub housing may be exactly pushed in a direction in which the sub housing may possibly start to slide along the axis of rotation.
According to an aspect, the cam face of the eccentric cam may have a plurality of continuous planes, and the sub housing may have a contact plate that makes face contact with any one of the plurality of planes on the cam face.
The face contact between the contact plate and the cam face of the eccentric cam may suppress displacement of the head.
According to an aspect, the carriage may further include an operating part that allows the eccentric cam to axially rotate.
The position of the head may be suitably adjusted by simply rotating the operating part.
As thus far described, the carriage according to this disclosure may allow the head to be immovably positioned in the carriage in a simplified manner without a screw-fastening means and that may prevent possible loss of a desired printing quality.
An embodiment of the carriage disclosed herein is hereinafter described with reference to the accompanying drawings. Hereinafter, an image forming apparatus is described, and the description includes detailed description of the carriage, a component of the image forming apparatus.
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The recording medium M may be any one selected from different media (either permeable or non-permeable) using various materials including paper, unwoven fabric, vinyl chloride, synthesized chemical fiber, polyethylene, polyester, tarpaulin, and acrylic plates. Examples of usable inks may include solvent-based inks (typically, photo-curable inks), aqueous inks (typically, dye inks, pigment inks), and solid inks.
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The base 11 supports and holds the platen 12 from below and keeps the upper surface of the platen 12 in a substantially horizontal position. The platen 12 is adjustable in height and inclination.
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The printing unit 20, while moving the carriage 6 in reciprocating motion in a main scanning direction (Y direction), ejects ink droplets repeatedly toward the same position (image region with a predetermined width) on the recording medium M to complete an image to be formed. The Y direction, main scanning direction, is orthogonal to X direction which is a direction of transport of the recording medium M.
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The carriage 6 includes a main housing 61, a sub housing 62, a base plate 63, covers 64 with fixing levers 65, eccentric cams 66, rotation regulators 67, energizers 68, and a sliding regulator 69. The main housing 61 is engaged with the guide rail 5 in a manner that the main housing 61 is movable in reciprocating motion along the Y direction. The sub housing 62 is engaged with the main housing 61. The base plate 63 is secured to the sub housing 62. The covers 64 are attached to the base plate 63 in a rotatable manner. The eccentric cams 66 are attached to the base plate 63 in a rotatable manner. The rotation regulators 67 regulate possible rotation of the sub housing 62 relative to the main housing 61. The energizers 68 push the sub housing 62 in a direction in which the sub housing 62 may rotate under its own weight. The sliding regulator 69 regulates sliding motion of the sub housing 62 relative to the main housing 61 in a transverse direction (direction along the axis of rotation of the sub housing 62).
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The main housing 61 has a rotating shaft 61a disposed in an axially rotatable manner, and an adjusting cam 61b pivotably supports the rotating shaft 61a. The adjusting cam 61b is engageable with the sub housing 62 to adjust positions (in height) of the heads 3. The adjusting cam 61b is an eccentric cam having a cam face that varies in distance to the cam's center. The cam face of the adjusting cam 61b has a plurality of continuous planes 61r, 61s, and 61t. These planes 61r, 61s, and 61t are so shaped as to differ in distance to the rotational center of the adjusting cam 61b. An operating part (operating handle) 61c is attached to one end of the rotating shaft 61a. The operating part 61c axially rotates the rotating shaft 61a to adjust positions of the heads 3.
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One of them is a protrusion 67a, as illustrated in
The other rotation regulator is a stopper 67b disposed in the main housing 61, as illustrated in
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The main housing 61 has an opening 61h. In an edge part of the opening 61h is formed a receiver 61j to which one end of the coil spring 69 is attachable.
A protrusion 62h is formed on the back-face side of the wall parts 62a of the sub housing 62. The protrusion 62h is fitted in the opening 61h of the main housing 61. In a part of the protrusion 62h opposite to the receiver 61j is forming a receiver 62j to which the other end of the coil spring 69 is attachable. In a part of the protrusion 62h opposite to the opening 61h on the back-face side of the receiver 62j is formed a projection 62k that makes contact with a peripheral edge of the opening 61h. The coil spring 69 compressed to reduce in length than in natural state is fitted in between the receivers 61j and 62j. A straight line interconnecting the receivers 61j and 62j extends in the axial direction of the rotating shaft 61a of the adjusting cam 61b (transverse direction of the carriage 6). Then, the coil spring 69 supported by the receivers 61j and 62j is located so as to extend in the axial direction of the rotating shaft 61a of the adjusting cam 61b. The coil spring 69, using its own restoring force, energizes and pushes the protrusion 62h of the sub housing 62 toward the peripheral edge of the opening 61h formed in the main housing 61.
The carriage 6 of the image forming apparatus 100 described so far is characterized in that the sub housing 62 is not secured to the main housing 61. Instead, the carriage 6 is simply structured to have the contact plate 62c make contact with the cam face 61r, 61s, 61t of the adjusting cam 61b. In the carriage 6 thus structured, the center of gravity of the sub housing 62 including, for example, the heads 3 does not lie immediately below the center of rotation of the adjusting cam 61b. The sub housing 62, therefore, may possibly start to rotate downward around the rotating shaft 61a of the adjusting cam 61b under the weights of the sub housing 62 itself, base plate 63, heads 3, and others. In the carriage 6, however, the protrusions 67a facing the main housing 61 contact the main housing 61, and the stoppers 67b protruding into the rotational trajectory of the sub housing 62 contact the wall parts 62a of the sub housing 62. This may regulate rotation of the sub housing 62, preventing resulting rotation of each head 3 supported and held in the sub housing 62. Such a simple structural construction may allow the heads 3 to be immovably positioned in the carriage 6 without having to secure the sub housing 62 holding the heads 3 to the main housing 61 using screws. This may prevent possible loss of a desired printing quality.
The coil springs 68 serving as energizers, push the sub housing 62 in the direction of rotation of the sub housing 62 around the rotating shaft 61a of the adjusting cam 61b. Accordingly, a pushing force is applied by the coil springs 68 to the sub housing 62 in a direction in which rotation of the sub housing 62 is regulated by the protrusions 67a and the stoppers 67b. This may more effectively prevent rotation of the sub housing 62 and may further ensure that the heads 3 are prevented from rotating.
The coil springs 68 extend in the direction intersecting with a perpendicular passing through the center of the rotating shaft 61a of the adjusting cam 61b and energize the sub housing 62. The coil springs 68, therefore, push the sub housing 62 in a direction away from the center of rotation of the adjusting cam 61b. Then, the sub housing 62 may be exactly pushed in the direction in which the sub housing 62 may possibly rotate.
The coil spring 69 serving as a sliding regulator is disposed so as to push the protrusion 62h of the sub housing 62 in the transverse direction (axial direction of the rotating shaft 61a of the adjusting cam 61b) against the peripheral edge of the opening 61h of the main housing 61. This may suppress sliding motion in the transverse direction of the heads 3 (wobbling) supported and held in the sub housing 62. Such a simplified means may allow the heads 3 to be securely positioned in the carriage 6 and may thereby prevent possible loss of a desired printing quality.
The cam face of the adjusting cam 61b includes the continuous planes 61r, 61s, and 61t, while the sub housing 62 has the contact plate 62c that selectively makes face contact with any one of the planes 61r, 61s, and 61t on the cam face. The face contact between the contact plate 62c and the cam face (plane) 61r, 61s, 61t of the adjusting cam 61b may effectively prevent possible displacement of each head 3.
The rotating shaft 61a of the adjusting cam 61b has the operating part 61c used to axially rotate the adjusting cam 61b. A user is able to adjust the position of each head 3 by simply rotating the operating part 61c.
The embodiment described so far is a non-limiting example of this disclosure. Any modifications may be made within the scope of the matters disclosed herein. For example, the carriage 6 mounted with two head holders is a non-limiting structural example.
The number of the head holders mountable in the carriage may be optionally changed. The number of planes on the cam face may be optionally changed depending on the number of position-adjusting stages of the heads 3.
The positions of the rotation regulators 67 may not be necessarily two positions, which may instead be one position or three or more positions insofar as the rotation regulator(s) is allowed to successfully regulate rotation of the sub housing 62 around the rotating shaft 61a of the adjusting cam 61b.
Instead of the sliding regulator 69 disposed at one position in this description, a plurality of sliding regulators 69 may be respectively disposed at two or more positions insofar as they are allowed to successfully regulate sliding motion of the sub housing 62 in the transverse direction (axial direction of the rotating shaft 61a).
Number | Date | Country | Kind |
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2017-073987 | Apr 2017 | JP | national |