This invention relates to carriers for beverages, food, liquids in containers and other objects, and to methods of making and using such carriers.
In the above-identified prior patent applications are disclosed a number of different general-purpose carriers, and other carriers which are highly advantageous for use in carrying beverages, e.g., in “six packs” of bottles containing soft drinks, beer, etc. Other carriers are specially adapted for use in carrying both beverage cups and solid foods in sports arenas, fast-food restaurants, etc.
Although those carriers are highly advantageous, it is an object of the invention to improve the support provided for items such as open beverage cups held in the carriers and to minimize spillage of the beverages. This can reduce the chances of scalding buyers of hot coffee, tea, soup, etc., from a take-out food store, and avoid stains and other adverse effects of such spillage.
It also is an object of the invention to provide a carrier for stabilizing and carrying certain odd-shaped items such as ice cream and other frozen confection cones and cups, yogurt cups, etc.
Accordingly, it is an object of the invention to provide a carrier and blank, and a method of making such a carrier, in which objects of the type described above, and similar objects, can be carried with ease, stability and safety.
It is another object of the invention to provide such a carrier which is relatively easy to use, and relatively inexpensive to make.
It is another object to provide such a carrier which is relatively strong and capacious, and relatively easy to unfold, and can be used with relative safety and reliability to carry cumbersome objects with a minimum of spillage.
In accordance with the present invention, the foregoing objects are satisfied by providing a carrier with a vertical support panel structure and two foldable receptacles, each extending outwardly from the lower regions of said vertical support panel structure. A bottom structure unfolds automatically as the carrier blank is unfolded in order to erect the carrier. A top shelf structure provides lateral support for the objects at a location substantially above the bottom structure. This helps keep tall beverage containers from tipping and supports ice cream cones and similar objects for easy carrying.
Preferably, the top shelf structure is formed by at least one extension from a side-wall of each receptacle. Holding means are provided for holding the extension above the bottom of the receptacle.
One type of holding means comprises a further extension which extends down to the bottom structure to support the top shelf extension and keep it parallel to the bottom of the receptacle.
In an alternative embodiment, the top shelf is held in place by a plurality of tabs extending from its side edges and fitted into slots in the carrier side walls and vertical support panels.
Another holding means is a structure which can rest on the top edges of the receptacle, with or without lock tabs and slots.
The foregoing provides a convertible carrier which easily can be converted from one which has a top shelf to one which does not. The conversion is made with one easy motion, namely, merely pushing the top shelf all the way down until it lies against the inside of one of the side walls of the receptacle, where it is out of the way.
Another alternative is to make both the top shelf and the bottom structure from a single folded extension of the vertical support panel.
Each top shelf can have either one or a plurality of object-receiving and supporting openings. Thus, two-cup, four-cup or other carriers can be provided, in a carrier with two receptacles, one extending form each side of said vertical support panel structure.
An auxiliary tray can be fitted over the handle formed by the vertical support panel structure to allow the user to carry even more objects while still using only one hand.
As with some of the carriers shown in the above-identified patent applications, the vertical support panel structure can be made either with two panels fastened together back-to-back, or with the two panels hinged together so that advertising and/or promotional materials can be located on the inside surfaces of the panels, and the panels swung apart to give access to the customer.
The foregoing and other objects and advantages of the invention will be apparent from or set forth in the following description and drawings.
Referring primarily to
A pair of receptacles 24 and 26 is provided, one receptacle extending from the panel 23 and the other extending from the panel 25. The lower portion of the panel 23 forms one side wall of the receptacle 24, and three additional side walls 28, 30 and 32 complete the side wall structure. A bottom panel structure 34 forms the bottom of the receptacle.
Similarly, the receptacle 26 consists of the lower portion of panel 25 as one side wall, and additional side walls 36, 38 and 40, as well as a bottom panel structure 42.
A handle hole 27 is provided in the two panels 23 and 25.
Gussets 44, 46, 48 and 50 are provided to strengthen the carrier structure.
In accordance with the invention, a top shelf 52 or 53 is provided for each of the receptacles 24 and 26. The top shelf 52 is hinged to the upper edge of the long side panel 28, and the top shelf 53 is hinged to the upper edge of the side panel 38.
Each of the top shelves has a pair of beverage cup sized holes 56 and 58, 60 and 62 for receiving beverage cups like the cup 64 fitted into the opening 56.
Each of the top shelf panels 52 and 53 has an extension 54 or 55 (see
Preferably, the width W (
In use, as shown in
The top shelves provide a superior carrier for carrying beverage cups and other objects to be described below.
As it is shown in
In addition to carrying beverage cups, the openings in the top shelf are dimensioned to carry other objects such as ice cream cups, ice cream cones, frozen yogurt and other confection cups, etc. The carrier thus is a multi-purpose carrier with side support for ungainly objects.
If desired, a suitably shaped foldable tray 68 can be inserted over the handle 29 with slots to receive the gussets 44, 46, 48 and 50 as shown in dashed outline at 68 in
It should be understood that the carrier 20 shown in
Opposite the panel 30 at the lower edge of the vertical support panel 23 is hinged a flange 96 which extends across a half of the width of the bottom structure, just underneath the panel 90. Flanges 92 and 100 are hinged to the lower edges of the side wall panels 28 and 32, respectively. Each has a tab 94 and 102, extending from the flange 92 or 100 and foldable along a diagonal fold line 98 or 104. Each of the tabs 94 and 102 is glued to a nearby flange. The tab 94 is glued by means of a glue patch 108 to the panel 90. Similarly, the tab 102 is glued by a glue patch 106 to the panel 96.
As it is described in greater detail in the above-identified co-pending patent applications, as the sides of the folded carrier are pressed, the receptacles automatically open and the broad top panel 90 moves partially downwardly to a position where it holds the receptacle open for filling with objects to be carried.
When the panel 90 is pressed all the way down, a pair of tabs 110 and 112 protrude through slots 114 and 116 in the vertical support panel (see
The bottom structure thus formed is a very strong multi-ply bottom having anywhere from one to three thicknesses of material supporting it.
Glue tabs 47 and 45 are provided to be glued to the wall panels 40 and 28, respectively, to complete each side wall structure, in the manner shown in
In general, lines marked “FOLD” in
Because the panels 23 and 25 are hinged together at the top and are not glued together, they can be printed on both sides, as illustrated in
The top shelf 53 has tabs 158 and 162 extending through slots 156 and 160 in the side walls, as well as two additional tabs (not shown) extending through the same holes 144 and 146 used by the tabs 145 and 148.
Similarly, the top shelf 52 is rotated in the direction 178. In accordance with one advantageous feature of this embodiment of the invention, the top shelf 52 has been rotated all the way to the vertical position up against the inner surface of the side wall 30 where the tabs 152 and 154 in the sides of the top shelf extend through vertical slots 164 and 166. This holds the top shelf panel out of the way.
This arrangement has the advantage that it makes the carrier convertible from one with top shelves to a different form—one with either no top shelves or one top shelf in one receptacle and none in the other.
This can be very advantageous in carrying many different kinds of objects. For example, in a fast food outlet, if a customer orders two hot coffees and two hamburgers, the carrier can be set up by rotating one of the top shelves to the horizontal position and the other to the vertical position as shown in
A further advantage of the embodiment shown in
The embodiment in
In fact, the extension 54 or 55 adds another layer to the multi-layer bottom and further strengthens it. This can increase the effective capacity of the carrier for carrying relatively heavy and wet objects.
The convertible capability of the carriers also can be useful when the holes 56, 58, 60, 62 are too small to admit very large beverage cups. One merely swings the top shelves out of the way, and the large size of the cups tends to cause them to lean against one another for lateral support.
Two top shelf panels 220 and 224 are provided, each having a cup receiving opening 226 or 228, and a vertical support panel 221 or 223 (see
As with the embodiment shown in
Similarly, the side walls 208 and 212 have flanges 262 and 252 extending from them, with tabs 254 and 264 and glue spots 256 and 253 where they are glued to the panels 230 and 260, respectively.
The blank of
The carrier has two receptacles 282 and 284 extending outwardly from the lower portion of the vertical support panel structure 281. Each has a three-wall enclosure. The receptacle 282 has an enclosure formed by wall 286, 288 and 290 which are secured together along fold lines and are attached to the panel 283.
Similarly, the receptacle 284 has three panels 292, 294 and 296 which form an enclosure as shown when folded. It should be understood that both of these structures fold flat for shipping and are unfolded for erection of the carrier.
As it is shown in
As
The receptacle 284 on the other side of the carrier has a construction conforming to that shown in
Further details of the construction of the carrier 280 are described in the above-identified U.S. patent application and will not be repeated here.
In the carrier shown in
The materials of which the carrier of the present invention can be made need not be expensive. Ordinary, medium-weight fiberboard is believed to be sufficient for most purposes. For example, it can be 0.20 S.U.S. recycled newspaper material. If waterproofing beyond the acrylic coating provided on such board is necessary, a further waterproof coating can be applied on both the inside and outside surfaces.
It is within the realm of the invention also to make the carriers out of flexible plastic materials.
If desired, the carriers can be made of plastic materials that are easily washable so that the carriers can be reused.
Bonding of parts to one another can be done by means other than adhesives. For example, plastic or plastic coated parts can be bonded together by ultrasonic or heat bonding. Staples or other mechanical fasteners also can be used.
The above description of the invention is intended to be illustrative and not limiting. Various changes or modifications in the embodiments described may occur to those skilled in the art. These can be made without departing from the spirit or scope of the invention.
This patent application is a continuation-in-part of U.S. patent applications Ser. No. 10/213,938 filed Aug. 9, 2002; Ser. No. 10/662,265, filed Sep. 15, 2003; Ser. No. 10/737,612 filed on Dec. 16, 2003; Ser. No. 10/939,264 filed on Sep. 10, 2004, Ser. No. 11/012,440 filed on Dec. 15, 2004 and Ser. No. 11/012,789, filed Dec. 15, 2004 The disclosure of those patent applications are hereby incorporated herein by reference.
Number | Date | Country | |
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Parent | 10215938 | Aug 2002 | US |
Child | 11301913 | Dec 2005 | US |
Parent | 10662265 | Sep 2003 | US |
Child | 11301913 | Dec 2005 | US |
Parent | 10737612 | Dec 2003 | US |
Child | 11301913 | Dec 2005 | US |
Parent | 10939264 | Sep 2004 | US |
Child | 11301913 | Dec 2005 | US |
Parent | 11012440 | Dec 2004 | US |
Child | 11301913 | Dec 2005 | US |
Parent | 11012789 | Dec 2004 | US |
Child | 11301913 | Dec 2005 | US |