This invention relates to carriers and methods of using and manufacturing same, and particularly to carriers and methods for use in distributing food and beverages.
Even more particularly, the invention relates to carriers and methods for carrying a wide variety of objects of widely varying sizes in a single carrier.
In the prior above-identified patent applications, the carriers described there are adapted for hand-carrying beverages, solid food, and a variety of objects such as motor oil cans and similar objects. Although those carriers are highly desirable, the ability to carry containers of widely varying sizes is somewhat limited.
In particular, in many so-called “fast food” stores, movie theaters, etc., food and beverages are sold which are of relatively moderate size, along with much larger containers such as the so-called “buckets” containing popcorn, or fried chicken, or fried fish or shrimp, etc.
Accordingly, it is an object of the present invention to provide a carrier and distribution method in which both relatively small items, such as beverage containers and relatively large containers, such as “buckets” or comparable quantities of loose items of solid food can be carried in a single carrier.
It is another object to provide such a carrier in which smaller solid food items, such as hamburgers, hotdogs, sandwiches, candy bars and packages, etc., also can be carried, preferably separately from the other items.
It also is an object of the invention to provide such a carrier which is sturdy, relatively inexpensive to manufacture, easy to set up by food distribution personnel and/or customers, and relatively easy to carry, preferably with one hand.
In accordance with the present invention, the foregoing objects are satisfied by the provision of a carrier and method in which a vertical central support structure is provided, with a pair of foldable receptacles extending from opposite sides of the central support structure, when the carrier is unfolded, and a lateral extension which provides a third receptacle for carrying either a container of much larger diameter than those which can be carried in the two first mentioned containers, so as to hold “buckets” of popcorn, fried chicken, etc., or as a complete container for such foods, without the bucket.
In providing such a carrier, it is preferred that the basic carrier construction described in my prior patent applications be utilized, with modifications, to provide the carrier structure.
An open tray with a slot in the bottom, or a closed box with slots in both the top cover and the bottom can be used by slipping the tray or the box over the upright central support/handle structure so as to carry additional solid items such as hotdogs, hamburgers, boxes, bags or bars of candy or fruit, etc.
In one specific embodiment of the invention, retainer panels with one or two beverage-receiving holes are provided to fit over the tops of the smaller carrier receptacles so as to stabilize and hold the beverage containers and prevent them from slipping or tipping from side-to-side in the receptacles.
The foregoing and other objects and advantages of the invention will be apparent from or explained in the following description and drawings.
In the drawings:
The carrier 10 includes a vertical support structure 12. Two foldable receptacle structures 35 and 37 are secured to and extend from the vertical support structure 12 when the carrier is unfolded.
One receptacle structure 35 includes side walls 26, 28 and 30, and the second receptacle structure 37 includes vertical side walls 32, 34 and 36. Flaps 42 and 44 extend from the vertical support structure 12 and are glued to the inside surfaces of panels 30 and 32, respectively. Foldable bottom structures 60 and 62 extend from the bottom walls of the receptacle structures.
Dividers 46 and 50 extend from the vertical support structure 12 to the opposite side walls 28 and 34 and are glued thereto by means of tabs 48 and 52, respectively. The dividers 46 and 50 are positioned relatively close to the ends 30 and 3250 that the receptacles 35 and 37 are relatively small. The walls 28, 34 and bottom structure 60, 62 extend laterally from the dividers by a relatively greater distance to form a third much larger compartment or receptacle 39 to the side of each receptacle.
The central support structure 12 includes a pair of relatively tall vertical panels 18 and 20 which are glued together back-to-back. A four-ply handle portion is formed by panels 14 and 16, which are glued, respectively, to the upper portions of panels 18 and 20. A handle hole 22 is provided near the upper edge of the structure 12, with a folding finger guard structure 24.
It should be understood, of course, that equivalent structures can be made utilizing only a two-ply or one-ply vertical support structure, depending upon the weight of the fiberboard used, expected loads to be carried, etc.
The large receptacle 39 formed by the lateral extension of the side walls 34 and 28 and the bottom walls 60 and 62 is strengthened by extending the panels 18 and 16 at their lower edges to form extensions 58 and 59, which are glued together to form a stiff, short vertical spine at the bottom of the large receptacle 39. Flaps 38 and 40, extending from the leftmost edges of the panels 26 and 36, respectively, are glued together, folded over and glued to the panel 36, as shown.
The bottom structures 60 and 62 are illustrated in
Each bottom structure 60 or 62 includes a broad top flange or panel 64 or 65 hinged at one edge to the panel 18 or 16 and the spine formed by panel portions 58 and 59.
As in prior embodiments of the carriers shown in the above-identified pending patent applications, the panels 64 and 65 advantageously extend completely across the bottom of the receptacles they form. Each panel has three short projections 66, 68 and 70 or 72, 74 and 76, which fit through slots 78, 80 and 82 or 84, 86 and 88 when the panels 64 and 65 are completely unfolded and pressed downwardly by use of hand pressure, or by the pressure of beverage containers resting on the panels.
The bottom structures 60 and 62 are very much the same as the bottom structure shown in my above-identified pending patent applications in that they open automatically when the folded ends of the folded carrier are pushed towards one another (in the directions indicated by the arrows 61 and 63 in
As it is shown in
Similarly, the bottom structure 62 includes a flap or flange 92 hinged to the bottom edge of panel 36. The flange 92 has a tab 96 which is glued to a flange 108. The flange 92 has a diagonal fold line at 97.
Finally, at the front of structure 62, a flange 100 with a tab 104 is hinged to the wall 32. The tab 104 is glued to the panel 65 and has a diagonal fold line 101.
Please delete the paragraph starting on page 8, line 18, and replace it with the following paragraph:
Referring again to
When the carrier is folded flat, the rear corners of the panels 64 and 65 are folded downwardly along the fold lines 67 and 69, respectively, due to engagement with the panels 26 and 36. As the carrier is opened and the panels 64 and 65 are pressed downwardly, the corners of the panels press against the panels 26 and 36 and, when the tabs along the edges of the panels 64 and 65 fit into the mating slots, the carrier is held fully open. Advantageously, the seating of the tabs in the slots can be performed simply by placing beverages in the beverage receptacles so that the weight of the beverages will press downwardly on the panels and properly seat them.
It should be noted that the bottom edges 54 and 56 of the dividers 46 and 50 are cut at an upward angle as shown, in order to prevent interference between the panels 64 and 65 and the dividers as the carrier is being unfolded.
Assume, as an example, that the carrier 10 is being used in a movie theater selling beverages in cups 114, “buckets” 110 filled with popcorn 112, and candy bars, in boxes or bags.
First, the carrier blank is opened by pressing on the ends of the blank in the directions 61, 63 (
If the customer purchases bags, boxes or bars of candy, or other solid foods such as hot dogs, these can be placed in a tray 116 which slips onto the upper portion of the vertical support structure 12. Thus, the customer can carry, in one hand, beverages, a large container of popcorn, and candy, etc., in the tray. Most of the weight is centered directly underneath the handle.
If the bucket 110 holds a relatively heavy substance such as fried chicken or shrimp at 112 instead of the lighter-weight popcorn, it might be desirable to help support the left portion of the carrier with the other hand.
If preferred, a closed food box can be used instead of the open tray 116, as is described in my co-pending application Ser. No. 10/939,264 filed Sep. 10, 2004, and as further described hereinbelow The closed container can contain donuts, bagels, pizza, or other comestibles, which can be heated in the box prior to the box being attached to the carrier.
Smaller beverage cups might not fill the receptacles 35 and 37. For that and other reasons, it may be desired to provide means for holding the beverage cups stable against tipping or sliding sideways.
This can be performed, in accordance with another feature of the invention, by adding flaps 154 and 156, shown in dashed outline in
The use of this feature is illustrated schematically in
The carrier can be manufactured with a single die cutting step from a single sheet of material, with folding and gluing steps following thereafter.
The carrier can be manufactured in relatively high volume at a relatively modest cost.
One of the differences between the carrier 131 shown in
Another change in the carrier 131 is the provision of two foldable sealing panels 136 and 138 for sealing the large receptacle 39 from the smaller receptacles 35 and 37 to enable popcorn, fried chicken or other particulate items to be carried in the large container 39 without a bucket and without leaking those items into the smaller receptacles.
Each panel 136 and 138 is hinged along a fold line 134 or 132 so that it can be folded downwardly to the position shown in the directions indicated by arrows 144 and 146, in
Optionally, tabs 140 and 142 (
When the carrier 131 is being unfolded, after the ends of the folded carrier have been pressed towards one another, the panels 136 and 138 are bent downwardly. This has the advantage of pressing the upper panels of the bottom structures downwardly so as to lock them in position.
With this change, the large receptacle 39 can be used to hold popcorn, fried chicken, or other particulate foods such as french fries, etc., directly, without the use of “buckets”. This is highly desirable as a cost-saving feature.
As before, fold lines are marked with the letter “F”, and areas to be glued are marked with the letter “G”. In addition, some of the cut lines are marked with the letter “C”.
One of the differences between the blanks shown in
In addition, it should be understood that one of the flaps 38 and 40 may be omitted, if desired, so that the joint at the rear wall of the carrier is formed by a single flap glued to the vertical side wall.
It can be seen that the material for the security panels 136 and 138 is taken from the material which forms the third and fourth plies of the handle structure shown in
The materials of which the carrier 10 can be made will vary depending upon the intended use of the carrier. Normally, relatively low cost materials such as untreated fiberboard will be sufficient. SUS water-resistant coated board can be used to provide additional resistance to weakening due to spilled liquids. If the container is to be used to hold foods such as popcorn or fried chicken, which are laden with cooking oil or other oily substances, the board materials can be selected to be resistant to absorption or “bleed-through” of such substances.
The above description of the invention is intended to be illustrative and not limiting. Various changes or modifications in the embodiments described may occur to those skilled in the art. These can be made without departing from the spirit or scope of the invention.
This patent application is a Continuation-in-Part of U.S. Ser. Nos. 10/215,938, filed Aug. 9, 2002 now U.S. Pat. No. 7,185,758; 10/662,265 filed, Sep. 15, 2003 now U.S. Pat. No. 7,243,785; 10,737,612, filed Dec. 16, 2003 now U.S. Pat No. 7,267,224 and 10/939,264 filed, Sep. 10, 2004. The disclosure of the foregoing patent applications hereby is incorporated herein by reference.
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Number | Date | Country | |
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Parent | 10215938 | Aug 2002 | US |
Child | 11012789 | US | |
Parent | 10662265 | Sep 2003 | US |
Child | 10215938 | US | |
Parent | 10737612 | Dec 2003 | US |
Child | 10662265 | US | |
Parent | 10939264 | Sep 2004 | US |
Child | 10737612 | US |