Carrier and method

This invention relates to carriers, and manufacturing methods, and particularly to hand-held carriers and methods used in carrying and distributing foods, including beverages, and other objects such as cylindrical or other containers, and further relates to advertising means and methods using such carriers and methods.

A problem of long standing is that of distributing food from distribution stands, stores, restaurants, etc., to people to carry to a distant site at which the food is to be eaten. It is difficult for one to carry much more than one or two beverage cups, or one cup and one item of solid food, if only the hands are available for use in carrying the food.

Food carriers are used when more substantial quantities of food must be carried. However, because the carriers must be relatively low in cost, they usually are relatively flimsy and are easily deformed to cause the food to spill from the carrier.

One type of prior carrier has a pair of foldable trays secured to a central support panel with a hand-hold used for carrying the device. The trays have beverage-receiving holes for use in carrying up to four full beverage cups. An auxiliary tray with a long slot in the bottom is fitted onto the central support panel with the panel extending through the slot. The auxiliary tray typically is used for holding solid foods such as hot dogs. The auxiliary tray can rest upon the tops of. the beverage containers below it. The carrier thus can be used to carry food and beverages for several people.

The foregoing type of carrier has several disadvantages.

One disadvantage is that several different motions are required in order to unfold the flattened carrier and prepare it for use. This makes the carrier relatively slow and intricate to use.

Another disadvantage is that the container often will not stand up on a horizontal surface by itself. This makes it more difficult and slower to load the food into the carrier.

Another type of prior carrier is similar to the first type except that it has a solid bottom on which beverage containers rest, and side walls high enough to ensure that the beverage containers always are below the tops of the side walls so that the tray which fits over the handle rests on the upper edges of the side walls.

The disadvantages of that carrier are that its bottom is relatively weak, and that it requires relatively tall side walls, relatively heavy construction materials, and is relatively expensive to make, if it is to be tall and strong enough for satisfactory use.

It has been suggested that such prior carriers be used to carry advertising for sponsors who supply the carriers. By doing this the relatively higher costs of the carriers are paid by advertisers. Thus, it is desirable to maximize the surface area available for such advertising without excessive increases in cost.

Accordingly, it is an object of the invention to provide a carrier and method which eliminate or alleviate the foregoing disadvantages.

In particular, it is an object of the invention to provide a carrier which is relatively quick and easy to unfold and set up, and thus speeds. the food and beverage distribution process.

It is another object to provide such a carrier which is relatively sturdy and easy to load and unload.

It is a further object to provide such a carrier with an increased surface area for displaying advertising.

It is an additional object to provide a carrier which is relatively economical to make, and is sturdy and reliable in use.

In accordance with the present invention, the foregoing objects are met by the provision of a carrier having a central support panel with folded receptacles on opposite sides, each of the receptacles consisting of a folded side-wall structure which unfolds to provide a side wall, and a plurality of folded horizontal support panels in the form of flanges which unfold to form a bottom for each receptacle.

In one specific embodiment, the horizontal panel has at least one holding hole for receiving and holding a beverage cup.

Although the specific embodiment described immediately above is good for holding tapered beverage cups whose upper portion will engage with the edge of the hole to hold it in the carrier, another embodiment preferably is used for carrying both non-tapered containers, such as cylindrical beverage cans and bottles, and similarly shaped articles, tapered containers, and containers of many different shapes. In this embodiment, the trays or receptacles have flat bottoms without holding holes to support the objects. Preferably, the carrier also has retractable side barriers or fixed dividers to support upright containers to sit upright on the flat bottom and prevent the containers from tipping sideways. Thus, in one preferred embodiment, a two, four, or a six-bottle or can carrier is provided.

A holding structure preferably is provided to hold the panels relative to the side wall to support the load to be carried.

In another embodiment, the holding structure includes a tab on one of the parts which engages the other part.

In a further embodiment, the panels or flanges are selectively secured together and folded so as to support the panel structure under a load.

Preferably, the flanges are structured so as to automatically enter the confines of the side wall when the side wall is unfolded so that the carrier is unfolded and set up for use in a single motion.

In another embodiment of the invention, in each receptacle there are two vertically spaced-apart horizontal panels connected to one another, each having at least one beverage-receiving hole aligned with a similar hole in the other panel to support and hold a beverage container.

An optional auxiliary tray is provided. It has a slot in the bottom through which the central panel is inserted. This tray can be used to hold solid food items, with the tray resting on either the tops of beverage containers held in the trays, or on the upper edges of the side-walls.

In another embodiment, the auxiliary tray has the same construction as the main carrier except that it has no beverage cup holes and it has a central recess which fits over the central support panel of the carrier. When used with a solid bottom carrier, both the carrier and tray have solid bottoms. This auxiliary tray can be used independently as a solid food carrier.

In an embodiment having a flat bottom for supporting cylindrical containers, etc., and which has one or more fixed or retractable side barriers, the barriers serve as dividers to divide each receptacle of the carrier into two or three or more different compartments. One or all compartments can be used to carry beverage cans or bottles, or some compartments for cans or bottles and the others for solid foods or other objects.

The carrier is relatively quick and easy to use in serving foods and beverages. The food server prepares the food to the customer's order. Then, he or she merely unfolds the side-wall structure and places the carrier on a flat surface. Then the server loads the carrier with food and/or beverages. Because the carrier stands erect on its own, the server can use both hands to load the food into the carrier.

Preferably, the side walls of the carrier are made low enough so that essentially all beverage containers are taller than the side walls. This ensures that the upper portion of each container sits up out of the carrier so that it is easily grasped for removal.

If the order is only for liquid foods, such as soup or beverages, the beverage-containing cups are inserted into the receiving holes in the trays, or placed on the flat bottom wall of the receptacles, and the carrier is grasped by the handle and carried away by the customer.

If the order also includes solid foods, such as hot dogs, hamburgers, bags of peanuts, potato chips, popcorn, etc., then the auxiliary tray is slipped downwardly onto the central support panel, the sold food is placed in the auxiliary tray, and the customer grasps the handle and carries all of the good items away with one hand.

If the order includes only solid food items, they can be placed in the carrier trays, as long as the food items are large enough not to pass through the beverage-receiving holes.

In the embodiment having flat bottomed receptacles with optional retractable side barriers, virtually any type of beverage container can be carried, whether tapered cups, cylindrical cans or bottles, or other shapes. Food can be carried side-by-side with beverages by use of the pop-up side barriers to prevent the beverages from tipping over.

Alternatively, or in addition, the solid food items can be carried in one of the auxiliary trays described above.

Food distribution using the carriers of the invention is made faster and easier, both for the servers and the customers, in many different types of events and locations. For example, the carrier can be used to advantage in distributing food from concession stands in baseball, football, tennis and other stadiums; in basketball and other indoor sports arenas; at picnics, indoor and outdoor political and other meetings, and conventions; at self-serve or other carry-out restaurants; at parties and other social gatherings, and at virtually any function or location where food must be carried by the consumer.

Advantageously, the carrier bears the advertisements of one or more sponsors who either supply the carriers for free or defray some of their cost. The advertising can include tear-off coupons good for credit against the purchase of merchandise in order to promote the sale of the merchandise.

Advantageously, the carrier of the present invention has an increased exterior surface area for displaying such advertising.

A notable increase in the available advertising space is created by the construction feature in which the central support panel structure consists of a single panel folded in the middle to form a hinge between the two panels formed by the fold, with a foldable receptacle secured to each of the separate panels. Advertising is printed on the inside facing surfaces of the two panels. A message is displayed on the outside of the carrier advising the user about the interesting materials to be seen by swinging the two halves of the carrier apart.

One type of carrier with which this invention is concerned is a carrier used to sell multiple-container packages of bottled beverages, e.g., “six-packs” of beer, soft drinks, water or the like in package stores, grocery stores, convenience stores, etc. Such packages include two or four-bottle packages of wine, wine coolers, and many other beverages and liquid products such as mouthwash, vitamin supplements, etc.

The type of carriers used in such packages includes the so-called “sling-bottom” six-pack carrier which is believed to be widely used in very large quantities for beer and soft drinks. That type of carrier has several drawbacks.

First, it usually requires a latch structure to hold the bottom up and prevent it from sagging and letting bottles slip out of the carrier. The usual latch structure must be actuated when the carrier is being filled with bottles on a high-speed assembly line. This takes an extra operational step, and is something which can cause slowdowns and stoppage of the line. In addition, the usual latch is not particularly robust and can and does fail.

Another problem with such carriers is that the paperboard from which they are made should be relatively heavy to make the carrier hold together sufficiently during distribution and use by the customer. This adds manufacturing cost.

A further problem is that the carriers are shipped to the filling site when folded flat in order to minimize shipping volume and cost. The sling bottom typically extends outwardly beyond the outline of the remainder of the carrier and causes the shipping volume of folded carriers to increase significantly.

Therefore, it is another object of the invention to provide a carrier particularly well-suited for use in holding and carrying pre-packaged beverages in groups such as six-packs, four-packs, etc., in bottles

In particular, it is an object of the invention to provide such a carrier which is sturdy and has a relatively strong bottom which does not sag or require a separate latching means to keep it from sagging.

Also, it is an object to provide such a carrier which can use relatively light-weight materials and can be made at a relatively low cost.

It is a further object to provide such a carrier that is relatively small when folded flat so as to minimize shipping volume and cost.

In accordance with the present invention, a carrier for use with pre-packaged beverages is very similar in construction to the carrier described above except that it has the number of dividers needed to form the number of compartments desired. For example, two dividers in each of two receptacles to make a six-pack carrier; one to make a four-pack carrier and none to make a two-pack carrier, etc. Also, the handle portion need not extend upwardly so high above the carrier body.

Preferably, the carrier opens from a flattened form to an erect carrier with a simple push of two opposed edges towards one another, much like the carrier for food and drink described above, and stands erect on its own for filling.

As with the other carriers described above having solid bottoms (as opposed to bottoms having cup-receiving openings), they lock automatically in the fully open position upon the loading of beverage bottles in the compartments. No separate latch or latching step is required.

The carrier has a particularly compact outline and size when folded flat so as to minimize shipping volume and cost when shipping the blanks to a filling site.

Advantageously, the carriers described above can be formed from a single paperboard sheet or blank which can be scored to form separation lines and fold lines. The blanks usually can be “nested” to form two blanks from each sheet. The central support panels, and the foldable receptacle side and bottom walls are all hinged together. The blank advantageously has one surface which is finished and suitable for high quality printing. Preferably, all of the advertising material can be printed on the one surface in one printing operation. Then, the parts are separated along the separation lines, and folded along the fold lines, with selected panels being glued together in selected locations, to form the final folded carrier product.

The foregoing and other objects and advantages of the invention will be apparent from or explained in the following description and drawings.

IN THE DRAWINGS

FIG. 1 is a perspective view of one embodiment of the food carrier of the present invention;

FIG. 2 is a cross-sectional, partially broken-away view taken along line 2-2 of FIG. 1, with modifications to illustrate the operation of the invention;

FIG. 3 is a front elevation view of the base portion of the carrier of FIG. 1 folded flat;

FIG. 4 is a top plan view of a tray of the carrier base shown in FIG. 3, with the tray shown partially unfolded;

FIG. 5 is a top plan view like that of FIG. 4 with the tray fully unfolded;

FIG. 6 is a top plan view of the folded auxiliary tray of the carrier shown in FIG. 1;

FIG. 7 is a perspective view of another embodiment of the carrier of the invention;

FIG. 8 is a cross-sectional, broken away view taken along line 8-8 of FIG. 7;

FIG. 9 is a cross-sectional, broken away view taken along line 9-9 of FIG. 7;

FIG. 10 is a front elevation view of the folded up carrier base which is shown unfolded in FIG. 7;

FIG. 11 is a schematic side elevation view of a portion of the base shown in FIGS. 7 and 10 in partially unfolded form;

FIG. 12 is a perspective view of another embodiment of the food carrier of the present invention;

FIG. 13 is a cross-sectional, broken away view taken along line 13-13 of FIG. 12;

FIG. 14 is a top plan view of the cut form for one half of the carrier base shown in FIG. 1;

FIG. 15 is a top plan view of the cut form for one half of the carrier base shown in FIG. 12;

FIG. 16 is a perspective, partially cut-away and partially schematic view of another embodiment of the carrier of the present invention;

FIG. 17 is a schematic view illustrating one manner of using the carrier of FIG. 16;

FIG. 18 is a rear elevation view of the inside surfaces of the structure shown in FIGS. 16 and 17;

FIG. 19 is a cross-sectional, partially broken-away view taken along line 19-19 of FIG. 16;

FIG. 20 is a bottom plan view of a portion of the structure of FIG. 16, with one of the receptacles partially folded;

FIG. 21 is a schematic cross-sectional view illustrating structural features of the embodiment shown in FIGS. 16-20;

FIG. 22 is a perspective, broken-away view of an alternative embodiment of the carrier shown in FIGS. 16-21;

FIG. 23 is a top plan view of a single blank used to make the embodiment of the carrier shown in FIGS. 16-21;

FIG. 24 is a perspective view, partially broken away, of another embodiment of the carrier of the present invention;

FIG. 25 is a bottom plan view of a partially unfolded bottom structure for one of the receptacles of the carrier shown in FIG. 24;

FIG. 26 is a perspective view of another embodiment of the present invention;

FIG. 27 is a bottom plan view of the bottom of one of the receptacles of the carrier shown in FIG. 26;

FIG. 28 is a side elevation view of the carrier of FIG. 26 with an auxiliary tray attached;

FIG. 29 is a front elevation view of a pair of the carriers shown in FIG. 26 ganged together by a tray to form an enlarged carrier;

FIG. 30 is a top plan view of a blank used to form the carrier shown in FIG. 24;

FIG. 31 is a top plan view of a blank used to form the carrier of FIG. 26;

FIG. 32 is a broken-away view of the bottom portion of an alternative bottom construction for the carrier of FIG. 26;

FIG. 33 is a bottom plan view of a partially unfolded bottom section of the carrier illustrated in FIG. 32;

FIG. 34 is a top plan view of a blank used to make the carrier illustrated in FIGS. 32 and 33;

FIG. 35 is a perspective view, partially broken away, of another carrier of the invention;

FIG. 36 is a bottom plan view of one of the compartments of the carrier shown in FIG. 35;

FIG. 37 is a perspective, partially broken away view of another carrier of the invention;

FIG. 38 is a cross-sectional view, partially schematic and partially broken away, taken along line 38-38 of FIG. 37;

FIG. 39 is a top plan view of the blank used to make the carrier shown in FIG. 35;

FIG. 40 is a top plan view of the blank used to form the carrier of FIG. 37;

FIG. 41 is a perspective view of a preferred embodiment of the four-cup food and beverage carrier of the present invention;

FIG. 42 is a cross-sectional, partially broken away view taken along line 42-42 of FIG. 41;

FIG. 43 is a side elevation view, partially broken away, of the carrier of FIGS. 41 and 42 with a food-carrying tray added;

FIG. 44 is a partially broken away front elevation view of the carrier.of FIGS. 41 and 42 with a food tray added;

FIG. 45 is a top plan view, partially broken away, of the structure shown in FIG. 43;

FIG. 46 is a bottom plan view partially folded, of one of the receptacles of the carrier shown in FIGS. 41 and 42;

FIG. 47 is a blank from which the carrier of FIG. 41 and FIG. 42 is made;

FIG. 48 is a perspective view of a preferred embodiment of a six-pack carrier constructed in accordance with the present invention;

FIG. 49 is a side elevation view of a modified construction like that shown in FIG. 43;

FIG. 50 is a side elevation view of another embodiment of the invention;

FIG. 51 is a top plan view, partially broken away, of the structure shown in FIG. 50;

FIG. 52 is a side elevation view of another embodiment of the present invention;

FIG. 53 is a top plan view, partially broken away, of the structure shown in FIG. 52;

FIG. 54 is a top plan view of a blank used to form another carrier in accordance with the present invention; and

FIG. 55 is a top plan view a blank used to form the carrier shown in FIG. 48.

GENERAL DESCRIPTION

Referring first to FIG. 1, the food carrier 20 of the present invention includes a central vertical support panel 22 made of two separate fiberboard panels 26 and 28 adhered together with adhesive to form a laminate.

Extending outwardly from opposite sides of the central panel 22 are two trays 30 and 32 for carrying beverages in up to four cups, such as the cup 62, or solid foods.

Also shown in FIG. 1 is an optional auxiliary tray 70 with side walls 72 and 74 and a bottom wall 76 with an elongated central slot 78.

When the customer orders solid food as well as several beverages, the auxiliary tray 70 is fitted down over the central support panel 22 which extends through the slot 78, and the auxiliary tray 70 slides downwardly until it rests on top of the beverage cups or the upper edges 52 of the trays 30 and 32. A hand-hole 34 is provided in the central support panel 22 and the entire assembly can be carried from a concession stand to the seats in a stadium or the like by using only one hand inserted through the hand-hole 34.

When the customer returns to his or her seat, the customer removes the solid foods from the tray 70, slips the tray 70 off of the central support panel 22, and then removes the beverages from the trays 30 and 32 to distribute to the people for whom the food was ordered.

Advantageously, both the base of the carrier, consisting of the central support panel 22 and the trays 30 and 32, and the auxiliary tray 70 fold flat for compact storage at the concession stand. As it will be explained in greater detail below, the base unit is particularly advantageous in that it can be unfolded very quickly and easily and stands erect on its own so that it can be loaded with beverages very quickly, thus enhancing the efficiency of the food servers using them.

Also in accordance with the present invention, the carrier has an enlarged surface area for the display of advertising by advertisers who buy and supply the carriers to the food vendors or distributors, thus maximizing the advertising value to the advertisers.

Preferred Carrier Base

The preferred carrier base shown in FIG. 1 has a construction which makes the base relatively easy and quick to unfold, and yet enables it to stand erect on a horizontal surface to greatly speed loading food into it.

Referring now to both FIGS. 1 and 2, the tray 32 includes a vertical foldable side wall consisting of sections 40, 42 and 44 which extends from the panel 28 at one end, and is secured at the other end by adhesive to the panel 28 by means of a tab 54 extending outwardly from the panel 28 adjacent its bottom edge.

As it is shown most clearly in FIG. 2, the panel 28 is bent along a fold line 52 to form a horizontal support panel 46 which is shaped and dimensioned so as to fit snugly into the outlines formed by the side wall structure to support the carrier in an erect position when resting on a horizontal surface. The horizontal panel 46 has two relatively large holes 48 and 50 shaped and sized to receive and hold beverage cups, such as the cup 62 which is shown in FIG. 1 fitted into the opening 48.

Typically, the beverage cups are tapered so that they are slightly smaller at the bottom than at the top, and the holes 48 and 50 are dimensioned so as to hold the cup 62 with its upper rim 64 somewhere above the horizontal panel 46, but below the upper edge 57 of the tray 32.

The tray 30 on the other side of the central support panel 22 has a construction which is the mirror image of that shown for the tray 32. Thus, it has a side wall formed of sections 41, 43 and 45, and a horizontal support panel 47 with holes 49 and 51 for receiving beverages. Another tab 54 is used to secure the side wall to the panel 26 with adhesive or the like.

FIG. 3 shows the food carrier base of FIG. 1 when folded flat. Both of the side wall structures fold flat, each against its own side, and the horizontal panels 46 and 47 fold upwardly to lie flat against the central support panel 22.

When it is desired to unfold the carrier base, the food server merely inserts his or her fingers into the corners of the folded side walls and pulls in the direction indicated by the arrow 82 in FIG. 4, and on the corresponding point in the other tray (not shown in FIG. 4) to unfold the side walls and form the trays 30 and 32.

Referring now to FIGS. 2, 4, and 5, as well as FIG. 14, extensions 58, projections 56 and 58, 88 and 100 extend inwardly from the bottom edges 53 of the side walls to form a platform upon which the horizontal support panel 46 rests in order to support the relatively heavy weight of multiple large cups filled with beverages.

As it is shown in FIG. 4, the projections are shaped with circular cut-out areas 90 and 92 so as to align with the edges of the holes 48 and 50 when the tray is unfolded.

The projection from the long lateral side 42 has a fold line 86 at one end and a tab 84 which is adhesively attached to the projection 100 extending from the bottom edge of the panel 40.

The projections 56 and 58 are not secured to one another and the projection 56 slides over the top of the projection 58 during unfolding.

The projection 58 from the side wall section 44 has a fold line at 98 and a tab 96 extending underneath the horizontal support panel 46. Preferably, the tab 96 is adhesively secured to the panel 46 so as to provide a means for automatically pulling the panel 46 downwardly into the space between the side walls 40, 42 and 44 as the tray is unfolded.

FIG. 5 shows the tray 32 when it is fully unfolded. The cut outs 90 and 92 align correctly with the holes 48 and 50, and the projections around the periphery provide ample support for the horizontal panel 46.

Referring now to FIG. 2, the outermost edge 55 of each panel 46 and 47 is positioned so that it preferably slightly frictionally engages the side wall 42 or 43 so as to hold it in place once it is fully rotated to its horizontal position. When the trays 30 and 32 are opened in the manner described above, the horizontal support panels 46 and 47 may not be unfolded all the way to the bottom of their respective trays. Instead, the panel is only partially depressed, to the position of panel 47 shown in FIG. 2. This is not an impediment to fast filling of the carrier, and actually may assist in locating a beverage cup such as the one shown at 66 correctly through the opening 51 in the panel 47 and the bottom of the tray. Then, when the carrier is lifted up, the weight of the full drink cups will pull the panels 46 and 47 downwardly and seat them correctly, without any further effort by the food server.

Thus, a single unfolding motion by the food server is all that is necessary to set up the food tray for loading. The horizontal panels 46 and 47, even when they are in the angular position shown in FIG. 2, hold the side walls to their desired shape so as to hold the entire carrier erect when it is resting on a horizontal surface such as the surface 60 shown in FIG. 2.

FIG. 14 shows the fiberboard form 104 used to form one half of the carrier base. An identical form is provided to form the other half of the base, and the two vertical panels are adhered together with adhesive. The other panel portions are secured together, and the assembled unit is folded flat for shipment to the customer.

FIG. 6 shows the auxiliary tray 70 folded flat along fold lines 102. It is a very simple matter to grasp the end panels 72 and pull them apart to erect the auxiliary panel when it is desired to use an auxiliary panel. Of course, it should be understood that the auxiliary tray 70 also can be used by itself to carry solid foods. Although it usually is too flexible to safely carry beverages, it can be used to carry one or possibly two beverages, but with difficulty. It is far better and safer to use the carrier base to carry beverages.

The carrier base construction makes it strong and easily able to support the heavy weight of multiple full cups of beverages, as well as solid foods piled into the auxiliary tray 70. This is particularly so because of the folding vertical side wall construction with the horizontal support panels which hold the side walls in the desired shape.

Although it is preferred that the carrier base be used for carrying beverages, there is no reason why it cannot also be used to carry solid food items, such as hot dogs and hamburgers, if they are large enough so that they will not fall through the holes in the bottoms of the trays.

In fact, a version of the carrier base shown in FIG. 1 is shown in FIG. 12, without holes in the bottoms of the trays. That version is particularly good for carrying either large or small solid food items. This construction will be described in greater detail below.

Multi-Level Cup Carrier

FIG. 7 shows an alternative embodiment of the base of the carrier of the present invention. The construction of the carrier base 106 shown in FIG. 7 is largely the same as that shown in FIG. 1, and the same reference numerals are used for corresponding elements in both Figures of the drawings.

Two trays 107 and 109 are secured adjacent the bottom edge of the central support panel 22. The tray 107 has a side wall with panels 40, 42 and 44, as described above. Similarly, the tray 109 has a side wall formed of panels 41, 43 and 45, also as described above.

As it is shown in FIG. 9, the tray 107 is formed by the side wall in combination with an extension comprising panels 110, 112, 114 and 116 extending from the bottom of the panel 28 and folded as shown in FIG. 9 to form a rectangular structure 108. The rectangular structure is adhesively secured to the panel 28 by adhesive applied to the end section 116.

An upper opening and a lower opening are provided in order to support each beverage cup. The side support provided by two separate spaced locations bearing upon the sides of the cup helps to increase the stability of the cup as it is being carried.

The folding structure 108 thus described is secured to the side walls by a pair of tabs 134 cut from the material of the panel 112, as shown in FIG. 8, so as to form the tabs. These tabs fit into notches 136 cut into the edges 42 and 43 of the side wall portions of the construction.

The carrier base shown in FIG. 7 is shown folded flat in FIG. 10. The structure 108 shown in FIG. 9 is folded upwardly to the position shown in FIG. 10, and the side wall portions are folded to the left, as shown.

In unfolding the carrier base, the food server merely pulls on opposite corners of the side walls, as in the FIG. 1 embodiment, and the springiness of the fiberboard causes the structures 108 to rotate partially downwardly to the position shown in FIG. 11, thus causing the side walls to hold a rectangular shape and support the carrier base in an upright erect position to facilitate the loading of the carrier.

The extra openings 118, 122, 126 and 130 formed in the upper wall of each tray helps to stabilize the beverage containers when they are resting on a horizontal surface waiting for the carrier to be lifted upwardly.

When the carrier is lifted upwardly, the weight of the beverage cups pulls the structures 108 downwardly and causes the extending tabs 134 to be seated in the notches 136 in the side wall portions 42 and 43 so as to lock the cup holding portions 108 to the side walls to form a strong and sturdy carrier.

Alternatively, instead of the tabs 134 and notches 136, folding projections such as projections 56, 58, 80, 88 and 100 shown in FIGS. 2-5 can be used as shown in the embodiment of FIG. 1 to support the structures 108 from the bottom.

Although it is not shown in FIG. 7, it should be understood that an auxiliary tray 70, such as that shown in FIGS. 1 and 6, also can be used with the carrier base shown in FIG. 7, in the manner described above with respect to the FIG. 1 structure.

FIG. 15 shows the unfolded parts used to form the carrier base shown in FIG. 7. Again, the parts necessary to make only one half of the carrier base are shown, and identical parts would be used to form the other half.

The side wall portion is formed by a strip 146 which is separate from the remainder of the structure, although it could be formed as an integral extension of that structure in the manner of the embodiment shown in FIG. 14, if desired.

The strip 146 has end portions 150 and 154 which are secured to the panel 28 adjacent its bottom edge at the fold line 148.

Piggyback Carrier

FIG. 12 is a perspective view of another food carrier 140 of the present invention. This carrier consists of a base portion which is the same as the base portion shown in either FIG. 1 or FIG. 7, together with an auxiliary tray 141 which is almost identical in construction to the base portion of the unit shown in FIG. 1, except that there are no cup-receiving holes in the horizontal support panels 46 and 47.

Additionally, the two halves of the auxiliary carrier 141 are formed from a single blank or two separate parts are secured together at the top edges 143, so that two panels 142 and 144 are draped over the top edge of the central support panel 22. The panels 142 and 144 have holes 34 positioned to be aligned with the hole 34 in the base unit so that a unitary hand-hole 34 is formed for the combined carrier.

The two panels 142 and 144 are not secured together except at the top edges 143 so that the central support panel 22 of the base unit can fit readily into the opening between the panels 142 and 144.

Thus, the auxiliary carrier 141 rides “piggyback” on the base unit.

The auxiliary carrier 141 has separate utility. When a customer orders only solid foods, or whenever the lack of beverage-receiving holes is not a detriment, the carrier 141 can be used alone. Thus, improved carrying of solid foods as well as liquids is provided. Alternatively, the auxiliary carrier 141 can have beverage-cup receiving holes so as to provide extra beverage carrying capacity.

The height of the auxiliary unit 141 should be selected so that it allows ample room for the cups held in the cup receptacle openings in the base unit to extend a reasonable distance above the bottom of the base unit.

Flat or “Solid”-Bottom Carrier

FIGS. 16 through 23 illustrate flat or “solid”-bottom embodiments of the carriers of the present invention.

Referring to FIG. 16, the carrier 160 shown there has a vertical central support panel structure 162 and two fold-out flat or “solid”-bottom receptacles 164 and 166 which are shown in their unfolded positions. As with the other embodiments of the invention described above, the receptacles 164 and 166 fold flat against the central panel structure 162 to minimize storage volume.

A hand hole is provided at 214 with foldable tabs 216 extending into the hole. When the tabs 216 are folded over by the insertion of a hand into the hole, they partially cover the upper edges of the hole so as to provide a smoother, broader surface to make the carrier more comfortable to carry.

An auxiliary slotted bottom tray, indicated in dashed lines schematically at 70 in FIG. 16, also can be used to hold additional items, in the manner described above in connection with the other embodiments of the invention.

The receptacles 164 and 166 differ from those shown above in FIGS. 1-15 in that the bottom of each receptacle is flat and “solid”; that is, it has a bottom panel structure which is flat and, in one form, is without large holes, and on which containers or other objects can rest, such as the cylindrical beverage container can 218 shown in FIG. 16. Such containers, being cylindrical, are not tapered and will not jam themselves into holes in the bottom of the receptacles like the other embodiments described above. Thus the carrier 160 can be used to carry cylindrical or other-shaped containers, as well as tapered containers, as it will be described more fully below.

Each of the receptacles has a folding side wall structure including three side walls. Receptacle 164 has side walls 168, 170 and 172, and receptacle 166 has side walls 174, 176 and 178. The end of side wall 172 is glued to the edge of a flap 205 extending from the edge of panel 204, and the end of side wall 174 is glued to another flap 207 extending from the edge of panel 206 (also see Fig. 23)

In addition, tabs 201 and 203 (see FIG. 16 as well as FIG. 23), are provided. Those tabs fit into corresponding slots 209, 211 (FIG. 23) near the bottom edges of the panels 172, and 174 when the receptacles are formed by the user, so as to hold each transverse panel 242 down when it is inserted into the side wall structure. By this means, the transverse panel holds the side wall structure in a rectangular shape and allows the carrier to sit upright on a horizontal surface, ready for having objects loaded into the receptacles easily and quickly.

The central support panel structure 162 actually consists of a single panel having two sections 204 and 206 (see FIG. 19) folded at the top edge 208 of the carrier to form a hinge. Additional thicknesses of paperboard 210 and 212 are folded over onto the surfaces 204 and 206, respectively, in the upper half of those panels to reinforce the panel structure 162, and to provide a conveniently printable advertising display surface for both upper halves of the panel structure 162.

The solid bottom structure includes a transverse support panel 242 (see FIG. 21) with a folded side extension 244, and a holding structure 186 (see FIG. 20) to support the transverse support panel 242. The transverse panel 242 is formed as an extension of one of the panels 204 at the bottom end, and is hinged at 199 (see FIG. 16) to the bottom edge of the panel 204. A detailed description of these structures will be set forth below.

Pop-Up Side Barriers

Referring now to FIG. 16, in each of the receptacles is a divider structure generally indicated at 180, which, in the embodiment shown in FIG. 16, includes a pair of pop-up or retractable side-barriers 182 and 184.

The pop-up side barriers 182 and 184 are formed as cutouts from the bottom portion of the panel 204 and of the transverse panel 242.

The structure 182 is shown in the “up” position to form a side-barrier to hold an object 218 such as a beverage can or bottle or cup in the compartment formed by the side barrier to prevent the object 218 from tipping over in the carrier.

The other side barrier structure 184 is shown in the “down” position, i.e., folded flat so as to permit solid food or other objects to be carried in the second compartment of the receptacle 164.

It should be understood that the structures of the bottom and pop-up barriers also are provided in the receptacle. 166, but are not shown in the drawings completely in order to avoid redundancy.

The pop-up barrier structure 184 includes a first panel 196 hinged at its top edge to the panel 204, having a fold line at 198, and a semicircular cutout 195 to conform to the surface of a cylinder when it is popped up into barrier-forming position.

The structure 184 also has a portion 202 joined to the panel 196 at a fold line 200, and to the transverse panel at 197.

The structure 182 leaves a cutout hole 192 in the lower portion of the panel 204 when it is raised, and has a section 190 and a fold line 193 which allows it to be pulled or pushed upwardly through the hole in the bottom to the position shown in FIG. 16.

Thus, when the carrier 160 is used, either one of the side barrier structures 182 and 184 may be raised to its upright position to form a cylindrical object-holding compartment. The other side barrier structure can be left unfolded as shown in FIG. 16, so as to provide a compartment without a large opening in the bottom to better enable it to carry solid objects such as hamburgers, hot dogs, popcorn, peanuts, potato chips, etc., or any other object fitting into the compartment, including relatively smaller items.

If desired, both side barriers 182 and 184 can be left unfolded so as to give a completely “solid” support bottom to hold objects in the receptacle. For example, if three beverage cans will fit side-by-side in the receptacle, they can be placed in the receptacle without raising the side barriers and they will support each other and prevent the others from toppling over.

Advertising Space

Virtually all of the side walls and exterior panels of the carrier preferably bear advertising, since it is advertising which facilitates the provision of the carrier to the consumer at no cost, and at a moderate cost or no cost to the food purveyor. For example, advertising appears at 220 on the upper panel 210, on the sides such as at 222 and 224 (also see FIG. 17).

In addition, advertising space advantageously is provided on the interior facing surfaces of the panels 204 and 206. This advertising is accessed by merely swinging the two panels 204 and 206 apart at the hinge 208, as illustrated in FIG. 17, to expose the interior surfaces of the panels as shown in FIG. 18.

The surface 206 shown in FIG. 18 carries advertising 226. Advantageously, a CD record 228 is attached to the panel 206, as a free gift to the consumer. It carries any desirable subject matter, such as recorded music, and, if desired, a commercial for the sponsor's product.

Preferably, on the outside surface of the carrier 160, a legend appears informing the user of the advertising and gifts appearing on the inside panels so as to urge the user to spread the panels apart to see what is there.

By this means, the effective advertising surface area of the carrier has been greatly augmented, at minimal cost.

It should be noted that the central panel structure 162 having two panels hinged along their upper edges is a construction which is usable with each of the different embodiments of the invention shown in this patent application. In fact, the upper tray 141 of the embodiment shown in FIG. 12 actually has this hinged construction. Thus, advertising can be printed on each of the interior facing surfaces of the central panel structure, with the increase in advertising space noted above.

Holding Panel Structure

FIG. 20 shows the holding panel structure 186 of the bottom of the receptacle 166.

The bottom edge of the side panel 176 is folded over to form the broad long flap 230 to act as part of the holding panel structure. A corner area 240 of a first corner piece 238 is secured to a portion 246 of the bottom of the panel 242 with adhesive. A fold line is formed at 243. The corner piece 238 is formed as an extension of the lower edge of the side wall 178. (Also see FIG. 23.)

Another corner piece 232 has a corner portion 234 secured to the flap 230 by means of adhesive. A fold line is provided at 236. The flap 232 is formed as an extension of the lower edge of the side wall 174. (See FIG. 23.)

It should be understood that the bottom structure shown in FIG. 20 has a trapezoidal shape rather than a rectangular shape because it is shown partially folded, with the portions 246 and 248 of the bottom panels 243 and 236 partially folded inwardly, in the general position shown in FIG. 21, and the corner pieces folded partially along the lines 242.

The corner pieces provide linkages which help to pull the panel 242 downwardly when the side walls are unfolded, and to strengthen the holding structure and the bottom of the receptacle.

The pop-up barriers for the receptacle 166 are shown, in part, at 250 and 252, with fold lines 254 and 256, semi-circular cut-out edges 258 and 260, and the area 249 of panel 242 between the barrier structures. All of these parts are shown in their folded up position so they form part of a “solid” bottom.

The holding structure 186 amply supports the transverse panel 242 so as to form a strong bottom with convertible pop-up side barriers to separate it into two compartments.

By now it should be apparent that the term “solid” bottom refers to a bottom portion that has no large holes in the areas for supporting containers in contrast to those shown in the embodiments of FIGS. 1-15.

Single Barrier Structure

FIG. 22 is a perspective view showing an alternative embodiment of the invention in which a single divider structure 270 is provided for one of the receptacles 262 of a carrier like that shown in FIG. 16.

The structure has side walls 264, 266 and 268, and the structure 270 has a panel 272 with a fold line 273, and a vertical panel 274 when popped-up. Semi-circular cutouts are provided at 276 and 278 to provide lateral support for containers in either of the two compartments formed by the barrier structure 270.

Although the use of the single pop-up barrier structure or divider 270 in the “up” position commits both compartments to use with side barriers, the single structure 270 shown in FIG. 22 can be advantageous in some uses.

Single Sheet Manufacture

FIG. 23 is a top plan view of a single sheet 279 from which the carrier shown in FIGS. 16 through 21 can be manufactured.

Advantageously, the structure permits all graphic matter on the carrier to be printed by printing only one surface of the sheet 279. FIG. 23, in fact, shows in dashed outline, the recommended bleed boundaries for the printing process at 280.

The upper surface of the sheet 279 is treated by adding an acrylic finish to make it smoother than raw fiberboard, whereas the other side of the sheet is left raw. This gives the upper surface a better appearance, but saves the cost of coating both sides. The acrylic finish also makes the fiberboard stronger and more liquid-resistant.

The vertical panels are shown at 204 and 206, and the fold line between them is shown at 208.

Advertising is printed on each of the surfaces 210 and 212, 168, 170 and 172, 174, 176 and 178, and on each of the panels 204 and 206. Advantageously, this is all done in one printing operation, usually including two to four color separation printing steps, without the extra cost of turning the sheet over to print on the other side.

Separation lines are formed at 290, 292, 288, at the edges of the pop-up barriers, and elsewhere where separation is desired. Fold lines are provided at 208, 284 and 286, at the junctions between the side panels 168, 170, 172, etc., and wherever else folds are to be made.

Then, the sheet 279 is sent to the automatic fabrication equipment in which scrap such as the panel 282 and other unneeded material is removed. The panels 210 and 212 are folded along lines 284 and 286 onto the surfaces of the panels 204 and 206 underneath the ones shown in FIG. 23. Adhesive is applied to the panels 210 and 212 and they are adhered to the panels 204 and 206.

The side wall structures are folded and secured at the left edge to the tab 205 or 207 with adhesive to complete the foldable side wall structure. The corner tab portions 234, 235, 239 and 240 are folded and adhered to the surfaces to which they must adhere, and the side wall structures are folded flat against the central panel structure 162.

It should be noted that the side walls of the carrier shown in FIG. 16 are somewhat higher than the side walls of other carriers shown above in this patent application. Although the height of the side walls can be varied as needed, if the objects stored in the receptacles do not reach the tops of the receptacles, a tray that is slipped over the panel structure 162 as indicated at 70 in FIG. 16 is likely assured of a flat, even supporting edge on which to rest; namely, the upper edges of the side panels.

Of course, the height of the side walls can be adapted to the needs of a particular usage for the carrier.

Six-Pack Carrier

Although the carrier structures described above can be used to carry six bottles or cans of liquids such as beverages, FIGS. 24, 25 and 30 of the drawings show a preferred construction which can be used to make a dedicated six-pack carrier.

FIG. 24 shows a carrier 300 similar to the carriers described above, but dedicated to carrying six bottles or cans or other similarly shaped objects. The carrier 300 consists of a central support structure 302 comprising two panels 304 and 306 formed by folding a single panel along a line 303 which forms the upper edge of the central support structure 302. A handle hole 350 is provided in the upper portion of the structure 302. The upper portion of each panel 304 and 306 is strengthened by an overlay panel 305 or 307. Panels 305 and 307 are separated from the blank shown in FIG. 30 along lines 309, 311 and 313, folded along a line 301, and secured to the panel 304 or 306 by adhesive.

As in the other carriers described herein, a foldable receptacle is provided extending from the lower portion of each of the panels 304 and 306.

Referring again to FIG. 24, one receptacle includes side walls 308, 310 and 312, as well as a bottom structure and foldable dividers 328 and 330 to divide the receptacle into three compartments, each of which is designed to hold a bottle such as the bottle 342 or a can or other similarly shaped object.

The second receptacle has side wall panels 314, 317 and 315 (see FIGS. 30 and 25 as well as FIG. 24), and has two fixed dividers 340 and 341 dividing that receptacle into three bottle or can-receiving compartments, and a bottom structure like that of the first receptacle.

The side wall 314 is secured to the panel 306 by gluing it to a flap 348 which extends from the side of the panel 306. Similarly, the side wall panel 312 is glued to the panel 304 by means of a flap 346 extending from the side of the panel 304. Flaps 349 and 353 (see FIG. 30—not shown in FIG. 24) extending, respectively, from panels 314 and 312, wrap around the edge 347 or 355 (FIG. 30) and are fastened with adhesive to the inside surface of panel 304 or 306 to reinforce those edges.

The bottom construction for the second of the two receptacles is illustrated in FIG. 25, which shows the bottom of the receptacle when it is almost unfolded.

A pair of long flanges 316 and 318 extend, respectively, from the outside side wall panel 317 and the central panel 306. (See FIGS. 25 and 30.)

Other relatively short flanges 320 and 322 extend, respectively, from the shorter side walls 314 and 315 of the receptacle. Each of the long flanges 316 or 318 has a tab or flap 324 or 326 at one end which is secured with adhesive to one of the flanges 320 or 322 as shown in FIG. 25. Fold lines are provided at 325 and 327, and the bottom structure shown in FIG. 25 is partially folded inwardly along those fold lines.

The bottom structure of the first receptable is the same as that of the second receptable, and has been given the same reference numerals.

As it is shown in FIGS. 25 and 30, each of the flanges 316 and 318 has a projection 313 or 319 with a lateral edge 321 or 323. When the receptacle is fully unfolded and the bottom structure is pressed downwardly (as it will be under the weight of a bottle or can), the projections 313 and 319 overlap the other flange 316 and 318, and the lateral edges 321 and 323 abut against one another as shown at 329 in FIG. 24 to prevent the resiliency of the folded carrier material from causing the receptacle to close. This holds the receptacles open while they are being loaded, and the overlap of the flanges 316 and 318 and their projections strengthens the bottom structure.

Of course, other structures shown elsewhere herein also can be used to hold the receptacles open.

The dividers 328, 330, 340 and 341, are formed as cutouts from the panels 304 and 306, as it is apparent form FIGS. 30 and 24. This leaves holes such as the hole 344 shown in FIG. 24. This does not diminish the carrier capabilities of the device, but has the advantage of using only one die-cut blank, and of insuring minimum weight of the carrier by not having to add additional material constituting the dividers. Each of the dividers 328, 330, 340, etc., is attached integrally to the panel 304 or 306 at one end, and has a folded flap 332, 334, 343 or 345 which is adhesively secured to the long side wall 310 or 317 of the receptacles.

Advantageously, the bottom edges 336, 338 of the dividers are spaced upwardly from the bottom of the vertical panels so as to give clearance for the flanges 318 to rotate downwardly from the folded-up position to a horizontal position when the carrier is unfolded.

The carrier shown in FIGS. 24 and 25 is believed to be particularly advantageous for high speed, high volume production line manufacturing, in that it can be formed from a single blank, has a relatively small number of glue-points, and can be printed on one side without having to turn the blank over to print the other side.

The glue points in the embodiment shown in FIGS. 24, 25 and 30 are at flaps 332, 334, 343 and 345, flaps 346, 348, 349 and 353, and flaps 326 and 324. Additionally, the panels 305 and 307 are glued onto the panels 304 and 306, respectively.

Large Two-Cup Carrier

FIGS. 26, 27 and 31 show a carrier 360 which is specifically designed to carry two relatively large cups 382 of a beverage, such as 48 ounce beer cups. It is particularly advantageous for use in ball parks or other stadiums in which customers are limited to purchasing two beers at a time. However, the carrier also can be used for carrying other large relatively heavy objects (e.g., two large potted plants, etc.)

The carrier 360 includes a central support structure 362 consisting of a panel folded at edge 367 to form vertical panels 364 and 366. Panels 368 and 369 (also see FIG. 31) are separated, folded over and glued onto the upper portions of panels 364 and 366, for reinforcement purposes, as in other carriers described above.

Two receptacles are formed by side wall panels 372, 374 and 376, and 378, 380 and 377 which are adhesively secured to the panels 364, 366 by flaps 404 and 406, respectively.

FIG. 27 shows the nearly unfolded bottom structure of the receptacle formed by walls 378, 380 and 377. The construction is similar to the bottom structures described above, except that the bottom of each receptacle is approximately square when fully unfolded. The bottom structure of the other receptacle is the same and is given the same reference numerals.

The bottom structure consists of four flanges 384, 388, 394 and 398, with the flanges being secured together at opposing corners 392 and 396 of the bottom structure. One end of each of the flanges 394 and 398 is trimmed diagonally, and fold lines are provided at 400 and 402. The bottom structure is partially folded along those lines as shown in FIG. 27.

The flange 384 is larger than the other flanges, and extends outwardly far enough to completely cover the bottom and engage the opposite side wall (and, optionally, the other side walls) of the receptacle so that it spans and covers the entire bottom of the receptacle. An upturned flanged edge 386 helps grip the inner wall against which it bears so as to help hold the flange 384 down while objects are being placed in the receptacles.

A relatively short hand or finger hole 370 is provided near the top of the center support structure 362. The sides of the hole 370 advantageously extend relatively close to the side edges of the relatively narrow central support structure.

FIG. 28 is a side elevation view which shows the carrier 360 in use with an auxiliary tray 408 which has a slot in the bottom like that shown in FIGS. 1 and 6 above, and the tray is slipped on to the carrier 360 by inserting the top of the center support structure 362 through the slot. This allows solid foods or additional beverages such as soup containers etc., to be placed in the tray which can rest on the tops of the large containers 382. This serves the same purpose as similar trays shown in the embodiments described above.

FIG. 29. shows a further embodiment of the invention in which two of the carriers 360 are arranged side-by-side and fitted into a special auxiliary tray 410 with a wide slot large enough to allow two of the central support structures 362 to pass through side-by-side. The auxiliary tray 410 thus secures the two carriers 360 side-by-side to one another. The holes 370 are close enough to one another so that a single hand of an adult can grip both hand holes simultaneously, thus enabling the customer to carry four large beverage cups with one hand.

FIGS. 32, 33 and 34 illustrate another version of the two-compartment carrier 360 shown in FIGS. 26, 27 and 31. The carrier is the same as the carrier shown in those Figures except for the bottom construction. Therefore, the components are given the same reference numerals as in FIGS. 26, 27 and 31, with the exception of the components of the bottom construction.

FIG. 32 is a broken away view illustrating the bottom construction for one of the two compartments of the carrier. The bottom wall has four flanges or flaps 424, 428, 430 and 434 with glue flaps 427 and 432 (Fig. 34) which are overlaid atop one another and edge-to-edge when the carrier is completely unfolded. In FIG. 32, the flaps are shown in a position just prior to becoming completely flattened.

FIG. 33 is a bottom elevation view similar to FIG. 27, showing a partially unfolded bottom construction of the compartment opposite the one whose bottom is shown in FIG. 32. The bottom constructions of the two compartments are the same.

The bottom construction shown in FIG. 33 includes a flange or flap 412 extending from the right end of the side panel 377 (see FIG. 34); a flange 416 extending from the right end of side wall panel 364; a flange 422 extending from the right side of side wall panel 380; and a flange 418 extending from the end of side wall panel 378. Each of flanges 416 and 422 has a tab 414 or 420, respectively, extending from one edge of the flange and with a fold line 424 or 426 (see FIG. 33).

The tab 414 is glued to the flange 412, and the tab 420 is glued to the flange 418, as shown in FIG. 33.

When the carrier is completely folded, the flanges fold up flat along the fold lines 424 and 426, as well as the fold lines between each of the flanges and the side wall panel which it extends from.

The flanges are shaped and dimensioned so that they just clear one another as the carrier is being unfolded, or slightly interfere with one another. Then, when the bottom is completely unfolded, the edges of the panels abut against one another to make a tight-fitting bottom panel construction, as shown in FIG. 32.

The bottom construction shown in FIGS. 32, 33 and 34 is believed to be stronger and more able to sustain heavy loads than the bottom construction shown in FIGS. 26, 27 and 31.

Four-Compartment Fixed-Divider Carrier

FIG. 35 shows another carrier 440 constructed in accordance with the present invention. FIG. 36 is a bottom plan view of one of the two receptacles of the carrier, and FIG. 39 is a top plan view of the blank used to make the carrier 440.

The carrier 440 includes a central support structure 442 consisting of a panel folded at the middle forming the top edge 443 of the carrier and forming two vertical panels 446 and 448. Panels 444 and 445 (see FIG. 39) are glued onto the panels 448 and 446 respectively, as in the embodiments described above. A hand hole 450 is formed in the central support structure. Two opposite receptacles are formed and extend outwardly from the panels 446 and 448. Each compartment is divided by a divider structure into two separate receptacles.

One receptacle consists of side walls 452, 454 and 456 folded over to form a rectangular side wall structure and glued to the central panel 448 by means of a flap 461.

Similarly, the other large compartment is formed by side walls 458, 460 and 462 folded over and secured to the panel 446 by means of a flap 459 which is glued onto the wall 458. Two dividers 464 and 466 are provided. They are formed as cut-outs from the panels 448 and 446, respectively. Each has an end flap 468 or 470, respectively, which is glued to the long side wall 454 or 460. This effectively divides the receptacle into two smaller compartments.

The bottom construction is similar in some respects to that of the carrier shown in FIGS. 24, 25 and 30. Each of the two receptacles has a long flange 472 or 473 extending from the panel 448 or 446. An opposing long flange 474 or 475 extends from the outer side wall of each compartment. The long flange 472 has a wide portion 476 and a narrower portion, and each of the outer panels 474 and 475 has a wider portion 478, etc. Each of the long flanges has a lateral edge located at the transverse center line of the flange. These edges abut against one another when the carrier is fully unfolded, as shown at 480 in FIG. 35, and as will be described in greater detail below.

FIG. 36 is a bottom plan view of the bottom of the compartment formed by the walls 458, 460 and 462 in FIG. 35. The bottom is shown nearly unfolded, as in similar views of carriers described above. The flange 475 has an end tab 494, and flange 473 has an end tab 498.

A flange 496 extending from the side wall 458 and a flange 500 extending from the side wall 462 are glued, respectively, to the tabs 494 and 498 with fold lines at 497 and 499, respectively. Similarly, flanges 472 and 474 have end tabs 479 and 481 which are glued to flanges 483 and 477.

The section 482 of flange 475 is narrower than the section 483 and a lateral edge is formed at 490 with a beveled corner at 493.

Similarly, the portion 485 of flange 473 is wider than the portion 484, and a lateral edge is formed at 492. The corner is beveled at 495.

When the carrier is fully unfolded, the flanges 473 and 475 are pushed downwardly by the weight of the object placed in the compartment, or by the hand of someone assembling the carrier, and the two lateral edges 492 and 490 of the two flanges 473 and 475 engage one another and lock together to hold the compartment open. The bottom flanges of the other compartment have a corresponding locking structure.

The bottom edges of the two dividers 464 and 466 are located upwardly from the bottom of each compartment so as to give adequate room for the flanges 472 and 474 to swing downwardly to lock together to form the bottom of the carrier when the carrier is unfolded.

Because the opposing long flanges of each of the two compartments of the carrier overlap one another and interlock, the bottom is strong and holds itself open while objects are being loaded into the carrier.

Carrier With Cup-Holding Holes and Tall Sides

FIG. 37 shows another carrier 502 of the invention. It has cup-holding holes in the bottom, like the embodiment shown in FIGS. 1 and 2, but has side walls that are relatively tall so as to enable the carrier to hold tall beverage cups with their bottoms stabilized in the cup-receiving holes and their top portions held by the relatively tall side walls.

FIG. 38 is a cross-sectional view taken along line 38-38 of FIG. 37, and FIG. 40 is a top plan view of the blank used to form the carrier 502.

The carrier 502 includes a central support structure 504 with a panel folded at 505 to form two vertical panels 508, 510, with a hand hole 511. Panels 506 and 513 (FIG. 40) are glued onto the surfaces of the panels 510 and 508, respectively.

There are two large receptacles in the carrier. One is formed by side walls 512, 514 and 516 glued to a flange 534 extending from the panel 510.

The other receptacle is formed by side wall panels 518, 520 and 522, with a flange 532 extending from the panel 508 and glued to the panel 518.

Each of the bottom walls of the two receptacles has a pair of beverage cup-receiving holes 524, 526 and 528, 530.

Referring now to FIG. 38, the bottom structure includes a bottom panel 550, an intermediate panel 548 and a broad horizontal panel 532 or 534. The broad panel 532 spans the full width of its receptacle. Similarly, the broad panel 534 spans the width of the other receptacle. Each broad panel has an upwardly extending flange 536 or 538 which engages frictionally with the inside of the wall 514 or 520 against which it bears when the carrier is fully unfolded.

Each of the broad panels 532 and 534 has three projections 540 or 544, respectively, which extend outwardly by a short distance to engage with holes 542 and 546 (see FIGS. 38 and 40) and extend through those holes when the panel is fully unfolded. This helps to hold the panels 532 and 534 down.

In FIG. 38, a cup 535 is shown resting on a support surface 60 through the hole 528 with the horizontal panel 534 in its upraised position. This showing is made for comparison purposes with FIG. 2 in which the bottom structure is substantially the same, except for the flanges 536 and 538, the projections 540 and 544, and the receiving holes 542 and 546. In other respects, the construction of the bottom of the carrier 502 is substantially the same as that shown in FIGS. 1 and 2 and will not be described further here.

In addition to the advantages described above for the carrier 502, the projections 540 and their receiving holes improve the ability of the panels 532 and 534 to stay down after being unfolded and the projections fitted into the holes, thus facilitating loading of the carrier.

Four-Cup Carrier With Locking Bottom

Although various carriers are described above with different types of locking bottoms, FIGS. 41 through 47 show a carrier 600 with a preferred form of locking bottom. In this case, the carrier 600 has four relatively large compartments or receptacles for holding large drink cups such as the cup 662, and is particularly advantageous for stadium or other related food and beverage carrying use, as well as for use in carrying objects such as flower pots, oil containers, etc.

It should be understood, of course, that the same general type of bottom construction can be used in many of the different specific embodiments of the carrier described above.

The carrier 600 includes a central support structure 602 including two vertical side walls 645 and 647 hinged at the top edge 608, as with other embodiments of the invention described above.

The upper portion of the central support structure 602 has a front surface 604 and a rear surface 606, with a central hand-hold opening 611, with a foldable hand guard 610. A receptacle structure extends outwardly from each of the two vertical support panels 645 and 647. One receptacle includes side walls 612, 614, and 616 hinged together and held in suitable shape by a panel 632 glued to the inside surface of the side wall 612 and extending outwardly from the left edge of the panel 647.

Similarly, a second receptacle on the opposite side of the carrier is formed by side walls 618, 620 and 622 secured together by a panel 634 glued to the panel 622 and extending from the left edge of the vertical support panel 645.

Each of the two receptacles has a bottom structure 644 or 646 (FIG. 2) including a hinged locking panel 648 which has locking tabs 649 extending from its outermost edge and fitting into slots 660 at the bottom of the vertical support panels 645 or 647, as it is shown in greater detail in FIG. 42. The carrier 600 is shown in FIG. 42 resting on a flat horizontal surface 650.

Now referring to FIG. 42, as well as to FIG. 46, each of the receptacles has a bottom support structure like most of the embodiments of the invention described above.

As shown in FIG. 46, the bottom structure 646 has tabs 659 and 658 which extend, respectively, from side walls 622 and 618 and are glued at 663 and 661, respectively, to the panel 648 or a panel 656 extending from the side wall 645. The panel 648 is hinged to and extends from the outermost panel 620. The other bottom structure 644 has corresponding panels and tabs extending from the side walls 612,614, 616 and 647, and those panels and tabs are secured together in the same way as for the bottom structure 646, except that the structures are mirror images of one another.

Referring now to FIG. 42, the locking panel 648 is shown in an elevated position. like it might have when the bottom is partially open as shown in FIG. 46.

As it is shown there, the holding structure formed by the panels 658 and 659 and 656, together with panel 648, forms a solidly-supported multi-ply bottom construction.

In particular, the locking panel 648, when a cup is inserted into one of the four compartments, is pushed down so that each of the tabs 649 snaps into one of the slots 660 to lock the panel 648 in position.

This locking panel 648 is highly advantageous in that it provides a solid, continuous support surface across the entire bottom of the receptacle, and is coupled to the vertical support panel 647 or 645 directly beneath the position at which the carrier is held, thus maximizing the strength of the bottom.

The right hand receptacle bottom structure 646 is shown with a beverage cup 662 in place and the lock tabs inserted into the openings 660.

As in at least one of the embodiments described above, the carrier 600 has corner gussets 624, 626, 628, and 630 at each of the junctions between an end wall and a vertical support panel 645 or 647. These gussets tend to stiffen the panels 645 and 647 so as to minimize outward bowing of the panels when particularly heavy cups or other containers are placed in the compartments.

Alternatively, the panels 645 and 647 can be glued together to give maximum stiffness, when it is not desired to be able to open the panels to see the advertising on the inside, and maximum rigidity is desired.

Each of the receptacles is provided with a central divider 636 or 642 which is cut out of the wall of the support panel 645 or 647, leaving a hole such as the one shown at 640.

The end of the divider 636 is bent to form a gluing tab 638 which is glued to the inside surface of the side wall 614 or 620, for the second receptacle.

FIG. 47 shows a blank which is used to make the carrier shown in FIGS. 41 and 42.

Because of the explanation given above for similar blanks for other carriers described above, a detailed description of the blank will not be given here. However, lines at which folds are made are shown with a capital letter “F” and lines at which cuts are made are shown with a capital letter “C”.

Auxiliary Tray

FIGS. 43-45 show an auxiliary tray 670 designed for use with the carrier 600. The tray is substantially the same as the tray shown in FIGS. 1 and 6 above, with certain modifications.

The tray 670 has a bottom wall 672, four upstanding side walls 674, 676, 678, and 679. The side walls 676 and 678 have triangular tabs 682 and 680, respectively, which are glued to the front and rear walls at the corners of the tray. The side walls are folded onto one another along fold lines such as lines 687 and 689 at the corners, and fold lines 684 and 686 so as to fold the tray flat for shipment and storage.

As it is shown in FIG. 45, the bottom wall 672 has an elongated slot 688 which is wider in the middle than at either end, and has two end sections 690 and 692 which are perpendicular to the section 688. Thus, an “I”-shaped slot is formed in the bottom wall 672.

FIG. 44 is a broken-away side elevation view showing two beverage cups 697 and 698 in the carrier 600 and the tray 670 in position resting on top of the cups. It can be seen in FIGS. 44 and 45 that the gussets 624, 626, 628, and 630 extend upwardly through a portion of the slots 690 and 692, while the handle or central support section 602 of the carrier extends upwardly through the slot 688.

FIGS. 43 and 44 also show that the height of the beverage cups or other containers which might be present in the carrier 600 vary to a substantial degree. Thus, the tops of the cups 694 and 696 shown in FIG. 43 extend higher above the upper edge 691 of the side wall of the carrier than do the tops of the cups 697 and 698 in FIG. 44. However, it is preferred that the tops of the beverage containers always be above the upper edge of the side walls of the carrier so that the containers are easily accessible to grasp them and remove them from the containers.

Packaged Beverage Carrier

FIGS. 48 and 55 show a packaged beverage carrier 700. In this specific example, the carrier 700 is a six-pack carrier designed to hold six bottles of a soft drink, beer, water, or other beverage. It is substantially the same as the carrier shown in FIGS. 24, 25, and 30, with certain improvements.

The carrier 700 includes a central support structure 702 with a front panel 703 and a rear panel 704, a hand-hold 706 and a foldable hand guard 708.

Two receptacles are provided, one extending from either side of the central support structure 702. The first one includes side walls 712, 714, and 716, and the second has side walls 718, 726, and 728.

The central support structure includes two panels 720 and 724, which are hinged to one another at the upper edge 710 of the carrier, and which serve as back walls for the two receptacles.

A pair of dividers 730 and 732 extend from the central panel 720 to the panel 714 and are secured to the panel 714 by means of tabs 731 and 733 which are glued to the panel 714. Each of the dividers 732 and 730 has a downwardly-descending tapered lower portion 734 or 736. Each is extended downwardly to adjacent the bottom of the carrier in order to provide cushioning between adjacent bottles in the three compartments to cushion the contact between the adjacent bottles to reduce the possibility of breakage.

The bottom of each of the two receptacles is greatly strengthened by a structure which is like that shown in FIGS. 37 and 38, except that the bottoms are solid (have no beverage container-receiving holes in them). Each bottom has a top panel 742 which is hinged at the bottom edge of the panel 720 or 724 and extends outwardly from that location and extends completely across the width of the bottom of the receptacle. Each panel 742 has a pair of tabs 740 each of which extends outwardly and projects through one of a pair of slots 378 in the outermost panels 714 and 726 of the carriers.

The panels 742 are quite similar in principle to those panels 648 forming the bottoms of the receptacles in the carrier 600 shown in FIGS. 41 and 42. However, the hinge point of each panel is reversed.

Thus, when a folded carrier is erected by pushing on opposed sides, the bottom panel 742 is not depressed all the way down, but remains partially raised, similar to the bottom panel 648 shown in FIG. 42.

Then, when a full bottle of beverage is placed in the compartment, the weight of the beverage and bottle presses the bottom panel 742 downwardly so that the tabs 740 bend and then snap into the slots 738 so as to lock the upper panel of the bottom in place. This construction, in combination with the remaining panels which support it and which are the same as in the other embodiments described above, provides an exceptionally strong bottom which locks automatically, without the need of a separately-actuated latching structure.

Not all of the details of the bottom of the carrier 700 are shown in the drawings because of their close similarity to other bottom structures shown above. However, by reference to FIG. 55 of the drawings, which is a drawing showing the blank from which the carrier 700 is made, one can determine the detailed structure of the carrier.

As in previous Figures, fold lines are indicated by the letter “F”.

The vertical panels 724 and 720 are folded towards one another, and the panels 703 and 704 are folded over onto the panels 724 and 720 and glued in position so that the hole 706 in each panel 703 and 704 is aligned with the hole 754 and a square hole 752 in the panels 720 and 724, respectively.

Two extension panels 761 and 763 are then folded over the left edges of the panels 724 and 720 and glued in place to reinforce the vertical support structure of the carrier.

The cutout 752 is folded downwardly along its upper edge so as to partially overlie the hole left by the cutout for the dividers 770 and 772 to provide cushioning between bottles in opposite halves of the carrier to avoid potential breakage. The gluing of extension panels 761 and 763 over the hole remaining in the panel 724 helps reinforce the structure.

The walls 712, 714, and 716 are folded until a flange 762 extending outwardly from the right end of panel 716 is wrapped around one edge of the panel 720 and glued in place (see FIG. 48, as well as FIG. 55).

Similarly, side walls 728, 726, and 718 are folded and the panel 760 is wrapped around the edge of the panel 724 and glued in place. These glued panels 760 and 762 help reinforce the central support structure from which material has been removed in cutting out the dividers 730 and 732 and 770 and 772 and their tabs 731, 733, 773 and 775.

As it is shown in FIG. 55, corner tabs 764, 766 are provided at the lower edges of panels 718, 728, 712, and 716 to be glued to adjacent panels 768 and 742.

The top panels 742 are shown to be hinged at the edges of panels 720 and 724, and the slots 738 into which the tabs 740 fit are shown in the panels 714 and 726. Gussets are provided at 744, 746, 748 and 750 (also see FIG. 48).

The resulting carrier has a very strong bottom structure which locks automatically when beverages are placed in it, without the need for any auxiliary locking mechanism or actuation of such a mechanism.

Moreover, because of the strength of the bottom, as compared with the usual prior art “sling-bottom” carrier, a lighter weight of paperboard material can be used to make the carrier, thus saving cost.

It also should be apparent from FIGS. 48 and 55 that, when the assembled carrier is folded flat for shipping, the bottom folds up inwardly into the receptacles on both sides of the central support structure 702, and do not extend beyond the outlines of the carrier. Thus, when folded, the carrier has outer dimensions which are at a minimum so as to save shipping volume and cost.

Finally, adjacent bottles are cushioned by paperboard partitions between them so as to minimize the potential for breakage.

Use of Tray as Cover

FIG. 49 is a side elevation view of a carrier 600 with the auxiliary tray 670 shown in use as a cover over the tops of the beverage containers or cups 696 and 694. The tray 670 is merely turned upside-down and placed over the tops of the open beverage cups, thus protecting the beverages against falling objects, contamination or dilution from rain, without the use of individual covers on the beverage containers.

Special Food Container Trays

FIGS. 50-53 show special food container trays which are provided in accordance with another feature of the invention.

FIG. 50 shows a tray 800 especially adapted for holding donuts, round buns, biscuits or rolls, hamburgers, and similarly shaped food items.

The tray 800 has side walls, a bottom wall, and a cover or top 806. The top or cover 806 either can be a hinged cover with an overhanging lip as at 808, or it can be a separate top which is placed over a tray to protect the food items in the tray, and has side walls fitting over the side walls of the tray.

Preferably, a pair of dividers 810 is provided closely adjacent the central slot 688 through which the vertical support structure and handle of the carrier 600 extends.

FIGS. 50 and 51 show rows 802 and 804 of donuts, in this case a dozen donuts, positioned between the barriers 810 and the side walls of the container.

The barriers 810 are provided, preferably, to prevent the donuts or other objects from sliding into a position over the slot 688 after having been placed in the box. Thus, unwanted contact between the handle 600 and the food contents is avoided when the tray is pushed downwardly onto the handle 600.

The cover 806 also has a slot 811 which allows the handle of the carrier 600 to extend upwardly through it so that it can be grasped and both can be carried together.

Thus, a food establishment, such as a donut shop, delicatessen, or other such establishment, can sell a customer a carrier 600 filled with cups of coffee 696, 694 and a covered tray 800 containing a dozen donuts. The combination can be carried easily with one hand.

FIG. 52 shows the carrier 600 with a tray 812 for carrying pizza, shown as two rectangular slices 814 and 816, with barriers 810.

When carrying any food item which must be heated before the customer carries. it away, the materials of which the trays are made preferably are made of materials which are “oven-proof”. Thus, the pizzas can be loaded into the trays before hand and stacked in a refrigerated area until customers ask for them. Then, the tray with the pizza inside is inserted into a convection oven and heated for a brief time to bring it up to a suitable temperature, and then the tray with its heated pizza is dropped into place on the handle of the carrier and is taken away by the customer.

It should be understood that the trays 800 and 812 can be made considerably wider than the carrier 600 so as to hold the desired quantity of food items.

Also, the trays need not be square or rectangular, but can be circular, for example, in which case each half of the container bottom holds one half of a circular pizza pie.

Thus, a single customer can carry coffee and donuts for several co-workers, as well as for himself or herself. Also, lunch for several people can be carried by one person from a carry out store, in the form of heated hamburgers or pizza, together with beverages for the several people.

This combination of carrier and closed food container thus has the potential for reducing congestion at the check-out counter of the food seller's stand, and increasing sales of the food products.

Two-Cup Locked-Bottom Carrier

FIG. 54 shows the blank for a two-cup carrier which is essentially identical to the two-cup carrier shown in FIGS. 26 and 31, except for the fact that the bottom has a top locking panel 384 with a tab 385 which fits into a slot 387 to form a locking bottom like that shown for the carrier 600 illustrated in FIG. 48. Also, gussets 820 are added. Because the construction of the two-cup carrier otherwise is substantially the same as that shown in FIGS. 26 and 31, this embodiment of the invention needs no further description here.

The materials of which the carrier of the present invention can be made need not be expensive. Ordinary, medium weight fiberboard is believed to be sufficient for most purposes. For example, it can be 0.20 S.U.S. recycled newspaper material. If waterproofing beyond the acrylic coating is necessary, a further waterproof coating can be applied on both the inside and outside surfaces.

It is within the realm of the invention also to make the carriers out of flexible plastic materials.

If desired, the carriers can be made of plastic materials that are easily washable so that the carriers can be reused.

The invention, in its various embodiments, well satisfies the objectives set forth above. The carrier is easy and quick to unfold, stands upright on its own to allow the service worker maximum utilization of his or her hands to load food and/or beverages into the carrier, and provides a solid, strong, safe carrying means for both liquid and solid foods. Moreover, the invention provides a relatively large amount of exterior advertising space.

The carrier of the invention also is relatively inexpensive to make, in that it can be made from a single sheet of material, has a relatively low number of glue-points, and bears all the printing on one side of the blank.

In the solid-bottom version of the invention, a variety of different types of beverage or other containers can be carried, both cylindrical containers and tapered containers. Solid objects can be carried next to containers of liquid, or in the auxiliary tray attachable to the carrier.

The invention also is advantageous in that the central support panel structure is formed of hinged-together panels which are printed on the inside facing surfaces so that additional advertising displays can be placed on those surfaces.

The solid-bottomed embodiments can be used for carrying beverages, such as soft drinks, beer, hot or iced tea or coffee, hot soup, and many other objects other than food, such as blood or other fluids in hospitals, flower pots, cans of oil or fuel additives for automobiles or motorcycles, and, in general, a wide variety of objects which will fit into the carrier.

It should be understood that when the term “food” is used in the claims of this patent application, unless otherwise stated, the term includes all forms of food including liquid, solid, granular, and other forms.

The above description of the invention is intended to be illustrative and not limiting. Various changes or modifications in the embodiments described may occur to those skilled in the art. These can be made without departing from the spirit or scope of the invention.

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2405517	Plummer	Aug 1946	A
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2828047	Weiselberg	Mar 1958	A
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5052552	Maroszek	Oct 1991	A
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	Number	Date	Country
Parent	10737612	Dec 2003	US
Child	10939264		US
Parent	10662265	Sep 2003	US
Child	10737612		US
Parent	10213938	Aug 2002	US
Child	10662265		US

Carrier and method

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