Many consumable products, such as paper towels, bath tissue, diapers and related products, adult incontinence products, child training pants, feminine hygiene products, and the like are sometimes packaged and sold in relatively large quantities. There are many advantages to consumers for purchasing these types of products in greater amounts. For instance, these types of products are typically consumed rather quickly and having greater amounts reduces the need to return to the store. Another advantage to consumers when buying in relatively large quantities is that the price per unit is typically less than when buying in smaller quantities.
There are also various advantages to manufacturers in the ability to sell their products to consumers in relatively large quantities. In particular, there may be some cost and processing efficiencies in packaging the products into larger packages. Shipping and handling costs may also be reduced.
When sold in bulk, consumable products are typically packaged in large rectangular plastic film bags or are sold in cardboard boxes. Due to the size of these packages, however, the packages can be somewhat difficult for consumers to carry and hold. Also, such large packages can take up great amounts of space in shopping carts limiting the space in the cart for other products. As such, a need currently exists for an improved packaging design for packaging relatively large quantities of consumable products. In particular, a need exists for a bulk-type package for consumable products that is easy for consumers to carry and handle.
In general, the present disclosure is directed to various packaging configurations for consumable products. The packages are well suited to holding relatively large quantities of one or more consumable products, although the packages may also work equally well with smaller quantities. Of particular advantage, packages made according to the present disclosure can include easy to hold handles that allow even larger quantities of a product to be transported. Further, in one embodiment, the package is designed to be placed over an adjacent structure, such as the railing of a shopping cart. In this manner, at least one half of the product remains outside of the shopping cart thereby minimizing the amount of space the product occupies within the cart.
In one embodiment, for instance, the present disclosure is directed to a packaged consumable product comprising a supporting member. The supporting member includes a first panel connected at one end to a second panel. For instance, the first panel may be connected directly to the second panel or may be connected to the second panel by a connecting panel. The first and second panels may be made from a rigid material. As used herein, a “rigid” material may comprise any material that is self supporting and can maintain its shape when, for instance, being used to construct a package loaded with consumable products. In this regard, any suitable rigid material may be used to form the panels. For instance, the panels may be made from a paperboard, which includes cardboard, or from a non-collapsible polymer member made from any suitable polymer, such as a thermoplastic polymer.
The first and second panels define an open end therebetween opposite the ends of the panels that are connected together. The open end permits an adjacent object, such as the railing of a shopping cart, to be placed in between the panels.
Each of the panels of the supporting member defines an interior surface facing the opposing panel and an exterior surface. A first group of consumable products are located adjacent the exterior surface of the first panel and a second group of consumable products are positioned adjacent the exterior surface of the second panel. The first and second groups are supported by the supporting member.
For instance, in one embodiment, the first group of consumable products and the second group of consumable products are adhered to each of the respective panels. For example, each group of consumable products may be contained within a plastic film. An adhesive material may be used to adhere the plastic film to the opposing panel.
Alternatively, the first panel may be connected to a first channel that includes a bottom wall for supporting the first group of consumable products and a side wall that retains the products adjacent to the first panel. Similarly, the second panel can be connected to a second channel that also includes a bottom wall for supporting the second group of consumable products and a side wall for retaining the products against the second panel. The first and second channels, for instance, may be integral with the first and second panels. In one embodiment, the first channel may form a first sleeve that encircles the first group of consumable products, while the second channel may form a second sleeve that encircles the second group of consumable products.
In order to hold and carry the packaged product, the product may further include a handle. The handle, for instance, may be associated with the supporting member. For instance, in one embodiment, the first panel may define a first opening, while the second panel defines a second opening that form a passage for receiving a hand. Alternatively, a band may be connected to the supporting member that serves as a handle.
In general, any suitable consumable product may be supported within the package. The consumable product, for instance, may comprise diapers, training pants, swimming pants, tissue products, adult incontinence products, feminine hygiene products and the like. In one embodiment, for instance, the package may be designed to carry spirally wound tissue products, such as paper towels or bath tissues.
As described above, the package is designed to carry a first group of consumable products and a second group of consumable products. If desired, the supporting member may include one or more perforation lines that divide the first panel from the second panel. In one embodiment, for instance, a single perforation line may separate the first panel from the second panel. Alternatively, a tear strip may be incorporated into the package in between the first and second panels. In this manner, the first and second panels may be detached once the packaged product is purchased for placing the first group of products in one location and the second group of products in a different location.
In one embodiment, in addition to or instead of containing a perforation line between the first panel and the second panel, the package may include further perforation lines that extend vertically along the panels. The vertical perforation lines may make it possible to divide the product into more than two groups. For instance, enough perforation lines may be included for dividing the package into individual products. The package can be broken down into multiple groups by the consumer for storing the product in different locations or by the retail store for selling the product in smaller quantities.
If desired, the entire product may be encased in a polymer film such as a shrink wrap film. The polymer film may be used to consolidate the entire package.
Other features and aspects of the present disclosure are discussed in greater detail below.
A full and enabling disclosure of the present invention, including the best mode thereof to one skilled in the art, is set forth more particularly in the remainder of the specification, including reference to the accompanying figures, in which:
Repeat use of reference characters in the present specification and drawings is intended to represent the same or analogous features or elements of the present invention.
It is to be understood by one of ordinary skill in the art that the present discussion is a description of exemplary embodiments only, and is not intended as limiting the broader aspects of the present invention.
In general, the present disclosure is directed to a package for consumable products. In particular, the package is well suited to holding relatively large amounts of a consumable product while still being easy to handle and hold. It should be understood, however, that the package is also well suited to holding smaller amounts of a consumable product. The package of the present disclosure not only facilitates the ability of consumers to purchase consumable products in large bulk, but also provides a package and shipping solution to manufacturers without substantially increasing the cost of the product.
The package of the present disclosure generally includes a rigid divider comprising a first panel and a second panel. The two panels are connected together at one end. Each panel is configured to support a group of consumable products. For instance, each panel may be formed into a channel that receives the products or the products may be adhered to each panel.
Of particular advantage, the first and second panels may define an open free end opposite the end where the panels are connected. In this manner, the panels can be draped over an adjacent object, such as the railing of a shopping cart. Thus, the package can be supported on a shopping cart while only placing one half of the contents within the cart, thus preserving valuable cart space for the consumer.
Referring to
As illustrated in
In addition to spirally wound tissue products, however, it should be understood that the package may contain various other consumable products. For instance, the package may be configured to hold diapers, facial tissues, feminine hygiene products, training pants, adult incontinence products, and the like. In still other embodiments, the package may contain auxiliary baby products such as wet wipes, disposable placemats, and other similar items. In still another embodiment, different items that are intended to be used together may be contained in the package. For example, the package may contain paper plates, napkins and eating utensils.
Each group of products 20 and 22 may be the same product or may be different products. Further, each group may contain the same product or a plurality of different products. In general, however, the first group of products 20 may generally weigh approximately the same amount as the second group of products 22. For instance, the weight of the first group of products can be within about 20% of the weight of the second group of products, such as within about 10% of the weight of the second group of products, such as within about 5% of the weight of the second group of products. Having the weight of the first group of products be substantially the same as the weight of the second group of products helps balance the overall package and makes the package easier to hold and carry.
In order to support the groups of products 20 and 22 on the supporting member 12, various techniques and constructions may be used. In the embodiment illustrated in
In the embodiment illustrated in
As shown in
The supporting member 12 can be made from any suitable material capable of supporting the two groups of products. For instance, in one embodiment, the supporting member can be made from a rigid material such as paperboard or structural plastics.
As described above, the first panel 14 and the second panel 16 are connected together at one end. The opposite ends of the panels, on the other hand, may not be connected creating an open end 36. Of particular advantage, the open end 36 may be configured to receive an adjacent structure for holding the package.
For instance, as shown in
The open end 36 as shown in the figures may also be used to place the package on various other structures in addition to the railing of a grocery cart. For example, the open end 36 may be well suited to receiving the bar of a bicycle. In still other embodiments, the open end 36 may be placed over a structure contained in a vehicle for holding the package in place during movement.
In order to carry the packaged product 10, the supporting member 12 may include a handle or may be otherwise attached to a handle. A handle as used herein can be any structural element that is intended to be grasped by a hand. The handle may be integral with the package or may otherwise be attached to the package. For instance, as shown in
It should be understood, however, that any suitable handle may be associated with the package 10. For instance, in an alternative embodiment, a strap may be connected to the supporting member 12 or may be integral with the supporting member. Still another embodiment of a handle is illustrated in
In one embodiment, the package 10 as shown in
In order to protect the product groups, the products can be wrapped in an outer covering, such as a polymer film 44 as shown in
Instead of enclosing the entire package within a polymer film, alternatively, each product may be individually packaged by a polymer film or other covering. In still another embodiment, each product group itself may be wrapped by a polymer film or other covering. In these alternative embodiments, the wrapped products may need to be adhered to the supporting member in order to ensure that the products stay in place while being transported.
In one embodiment, as shown in
In one particular embodiment as shown in
Referring to
As shown in
In this embodiment, the supporting member 12 includes a first panel 14 adjacent to a second panel 16. The first panel 14 and the second panel 16 are both connected to a connecting panel 18 at one end of each panel. The opposite ends of the panels, however, are not connected together and thus form a free open end 36 that may be placed over an adjacent structure, such as the railing of a shopping cart.
Also similar to the embodiment illustrated in
More particularly, as shown in
Similarly, the second panel 16 is also connected to a bottom panel 32 which, in turn, is connected to a side panel 34. The side panel 34 extends between the bottom panel 32 and the connecting panel 18. In this manner, the second panel 16, the bottom panel 32, the side panel 34, and the connecting panel 18 form a second sleeve that surrounds the second group of products 22. Thus, in this embodiment, the groups of products are enclosed within the walls of the supporting member 12. The supporting member 12, however, still includes an open free end for allowing the package to be draped over an adjacent object.
In order to carry the package 10 as shown in
Also similar to the embodiments shown in
Referring to
As shown in
In this embodiment, the first and second panels 14 and 16 include a plurality of arch-shaped openings that define a plurality of tines 60. The tines 60 are for attaching to the consumable products.
The tines 60 may be attached to the products using various different methods and techniques. For instance, in one embodiment, the consumable products 20 and 22 may be wrapped in a polymer film, such as a shrink wrap film 44, that also surrounds the tines 60. In this manner, a consolidated package is produced.
Alternatively, an adhesive material may be used in order to attach the consumable products to the respective tines. In still another embodiment, the consumable products may be individually wrapped in a polymer film or may be wrapped together as a group. The polymer film that surrounds the consumable product may then be attached to the tines 60 using an adhesive.
As illustrated in
In order to lift and carry the package 10 as shown in
Referring to
As shown in
The supporting member 12 can be attached to the first and second group of products using any suitable attachment mechanism. In the embodiment illustrated, the first group of consumable products 20 is contained in a first subpackage 90, while the second group of consumable products 22 is contained in a second subpackage 92. The subpackages comprise a polymer film, such as a shrink wrap film, that encloses the groups of products. An adhesive material is then used to attach the supporting member 12 to each group of consumable products 20 and 22.
Once the supporting member 12 is attached to each group of consumable products 20 and 22, the supporting member 12 is folded as shown in
As shown in
These and other modifications and variations to the present invention may be practiced by those of ordinary skill in the art, without departing from the spirit and scope of the present invention, which is more particularly set forth in the appended claims. In addition, it should be understood that aspects of the various embodiments may be interchanged both in whole or in part. Furthermore, those of ordinary skill in the art will appreciate that the foregoing description is by way of example only, and is not intended to limit the invention so further described in such appended claims.