The present disclosure generally relates to carriers or cartons for holding and displaying containers. More specifically, the present disclosure relates to basket-style carriers.
In general, one aspect of the disclosure is directed to a carrier for holding a plurality of containers. The carrier can comprise a plurality of panels that extends at least partially around an interior of the carrier. The plurality of panels can comprise at least a front panel and a central panel. The interior of the carrier can be divided into a front portion and a back portion by at least the central panel. A divider flap can be foldably connected to the central panel. The divider flap can extend at least partially from the central panel to the front panel. An attachment feature can comprise a hinge panel and an attachment tab. The hinge panel can be foldably connected to the divider flap along a first fold line, and the attachment tab can be foldably connected to the hinge panel along a second fold line. The attachment tab and the front panel can at least partially overlap one another.
In another aspect, the disclosure is generally directed to a blank for forming a carrier for holding a plurality of containers. The blank can comprise a plurality of panels comprising at least a front panel and a central panel. The central panel can be for at least partially dividing an interior of the carrier formed from the blank into a front portion and a back portion. A divider flap can be foldably connected to the central panel. The divider flap can be for extending at least partially from the central panel to the front panel when the carrier is formed from the blank. An attachment feature can comprise a hinge panel and an attachment tab. The hinge panel can be foldably connected to the divider flap along a first fold line, and the attachment tab can be foldably connected to the hinge panel along a second fold line. The attachment tab and the front panel can be for at least partially overlapping one another when the carrier is formed from the blank.
In another aspect, the disclosure is generally directed to a method of forming a carrier for containing a plurality of containers. The method can comprise obtaining a blank. The blank can comprise a plurality of panels comprising at least a front panel and a central panel, a divider flap foldably connected to the central panel, and an attachment feature comprising a hinge panel and an attachment tab. The hinge panel can be foldably connected to the divider flap along a first fold line, and the attachment tab can be foldably connected to the hinge panel along a second fold line. The method further can comprise forming an interior of the carrier by respectively folding the plurality of panels. The forming the interior of the carrier can comprise positioning the central panel to at least partially divide the interior of the carrier into a front portion and a back portion and positioning the divider flap to extend at least partially from the central panel to the front panel so that the attachment tab and the front panel at least partially overlap one another.
Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
The present disclosure generally relates to carriers, packages, constructs, sleeves, cartons, or the like, for holding and displaying containers such as jars, bottles, cans, etc. The containers can be used for packaging food and beverage products, for example. The containers can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like; aluminum and/or other metals; glass; or any combination thereof.
Carriers according to the present disclosure can accommodate containers of numerous different shapes. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes beverage containers (e.g., glass bottles or plastic containers) at least partially disposed within the carrier embodiments. In this specification, the terms “inner,” “interior,” “outer,” “exterior,” “lower,” “bottom,” “upper,” “top,” “front,” “forward,” “back,” and “rearward” indicate orientations determined in relation to fully erected carriers.
The carrier blank 3 has a longitudinal axis L1 and a lateral or transverse axis L2. The carrier blank 3 has a front portion 9, a back portion 11, a bottom panel 12b foldably connected to the back portion, and a bottom attachment flap 12a foldably connected to the front portion. In the illustrated embodiment, the front portion 9 and back portion 11 are for being folded about a longitudinal centerline CL (
In the illustrated embodiment, the front portion 9, comprises a front panel 15a foldably connected to a first side panel 17a and a second side panel 19a. A front central flap 27a is foldably connected to the first side panel 17a at a lateral fold line 29a. Lateral fold lines 31a, 33a foldably connect the respective first and second side panel 17a, 19a to the front panel 15a. A longitudinal fold line 35a connects the bottom panel attachment flap 12a to the front panel 15a.
In the illustrated embodiment, the features of the back portion 11 of the blank 3 include a back panel 15b, a first side panel 17b, and a second side panel 19b, that are generally a mirror-image of the corresponding panel or flap of the front portion 9. A back central flap 27b is also similarly configured to the front central flap 27a, and a longitudinal fold line 129 foldably connects the front central flap 27a to the back central flap 27b. Corresponding components (e.g., panels, flaps, fold lines, cuts, etc.) have been designated by corresponding reference numbers that differ by the “a” or “b” suffix, with the “a” components corresponding to the front portion 9 and the “b” components corresponding to the back portion 11 of the blank 3.
In one embodiment, the front portion 9 includes a front central panel 41 (broadly: central panel 41) foldably connected to the second side panel 19a along a lateral fold line 43a. As shown in
In one embodiment, the hinge ear 133 can help provide a flexible connection between the glue tab 135 and the divider flap 51, which can help reduce the amount of glue required to prevent tearing, detachment, partial detachment, and/or other failure of the attachment feature 57. As shown in
Any of the divider flaps 47, 51, the attachment flap 55, and/or the attachment feature 57 could be otherwise shaped, arranged, positioned, and/or configured without departing from the disclosure. For example, the attachment flap 55 could be replaced with an attachment feature with a hinge ear and a glue tab similar to the attachment feature 57.
As shown in
In the illustrated embodiment, the first divider flap 77 and the attachment flap 85 are at least partially defined by a tear or cut line 93, the cut lines 80, 90, and the lateral fold lines 79, 89. The second divider flap 81 is at least partially defined by the cut lines 75, 93, 149, the lateral fold lines 83, 91, the outer peripheral edge 154 of the blank 3, and a tear or cut line 95 that extends from a lateral edge of the blank 3 to the fold line 83. In the illustrated embodiment, the front central panel 41 is foldably connected to the back central panel 69 along a line of weakening 128, which can include a fold line and an opening. Any of the front portion 9, the back portion 11, the central flaps 27a, 27b, the central panels 41, 69, the divider flaps 47, 51, 77, 81, the attachment flaps 55, 85, the attachment features 57, 87, and/or the divider panel 71 could be omitted or could be alternatively shaped, arranged, positioned, and/or configured without departing from the present disclosure.
As shown in
In the illustrated embodiment, the handle reinforcement panel 16 can include a front handle reinforcement portion 97a and a back handle reinforcement portion 97b foldably connected to the front handle reinforcement portion 97a along a longitudinal fold line or other line of weakening 115. An opening 130 can be included between the handle reinforcement portions 97a, 97b adjacent the longitudinal fold line 115. The front handle reinforcement portion 97a is foldably connected to the front central flap 27a along a lateral fold line 131a, and the back handle reinforcement portion 97b is foldably connected to the back central flap 27b along a lateral fold line 131b. In the illustrated embodiment, the lateral fold lines 131a, 131b are spaced apart or offset from the lateral fold lines 29a, 29b connecting the respective front and back central flaps 27a, 27b to the respective first side panels 17a, 17b. Alternatively, the lateral fold lines 131a, 131b can be generally collinear with the lateral fold lines 29a, 29b. In the illustrated embodiment, the front handle reinforcement portion 97a includes an elongate handle opening 99a, and the back handle reinforcement portion 97b includes an elongate handle opening 99b.
In the illustrated embodiment, the line of weakening 128 and the longitudinal fold lines 115, 127, 129 are generally aligned with the longitudinal centerline CL of the blank 3. The front handle portion 21a is adjacent the front panel 15a and the second side panel 19a, and the front handle reinforcement portion 97a is adjacent the front panel 15a and the first side panel 17a. The front handle portion 21a and the front handle reinforcement portion 97a are separable from the front panel 15a and the respective second side panel 19a and first side panel 17a by a tear line or cut 23a. Similarly, the back handle portion 21b and the back handle reinforcement portion 97b are separable from the back panel 15b and the respective second side panel 19b and first side panel 17b by a tear line or cut 23b. In the illustrated embodiment, the front and back handle reinforcement portions 97a, 97b are separable from the respective handle portions 21a, 21b along a tear or cut line 132. Alternatively, the handle reinforcement portions could be spaced apart from the handle portions. Further, any of the handle portions, the handle reinforcement portions, and/or the handle reinforcement flap could be omitted or could be otherwise shaped, arranged, positioned, and/or configured without departing from the disclosure.
Any of the panels, flaps, fold lines, cuts, or other features could be omitted or could be otherwise shaped, arranged, positioned, and/or configured in the blank 3 without departing from the disclosure. The blank 3 could be sized and/or shaped to accommodate more or less than six containers C without departing from this disclosure.
With reference to
In one exemplary embodiment, the divider panel 71 can be folded along the longitudinal fold line 73 so that at least a portion of the divider panel is in face-to-face contact with the interior surface of the lower portion of the back central panel 69. The handle reinforcement panel 16 also can be folded along lateral fold lines 131a, 131b so that at least a portion of each of the front and back handle reinforcement portions 97a, 97b is in face-to-face contact with a portion of the interior surface of the respective front and back central flaps 27a, 27b. In one embodiment, the front and back handle reinforcement portions 97a, 97b can be glued to the front and back central flaps 27a, 27b.
Subsequently, the central bottom flap 45 can be folded along the longitudinal fold line 46 so that the central bottom flap is in face-to-face contact with the exterior surface of the front central panel 41. The front and back central panels 41, 69 can be folded about respective fold lines 43a, 43b so that the central panels are generally in an overlapping relationship with portions of the respective handle portions 21a, 21b, the respective second side panels 19a, 19b, and the respective front and back panels 15a, 15b. The line of weakening 128 can be generally aligned with and overlay the longitudinal fold line 127 of the handle panel 14. Glue or other adhesive can be selectively applied to the blank 3 to adhesively connect the attachment flap 55 and the glue tab 135 in face-to-face contact with the front panel 15a and to adhesively connect the attachment flap 85 and the glue tab 145 in face-to-face contact with the back panel 15b. In the illustrated embodiment, the hinge ears 133, 143 are not glued to the respective front panel 15a and back panel 15b and are free to pivot with respect to the respective front panel 15a and back panel 15b and with respect to the respective glue tab 133, 143. Additionally, in one embodiment, the portions of the central panels 41, 69 in face-to-face contact with the respective front and back handle portions 21a, 21b can be adhered or otherwise secured to the handle portions.
In one embodiment, the first side panels 17a, 17b can be folded about respective fold lines 31a, 31b so that the first side panels 17a, 17b and central flaps 27a, 27b are generally in face-to-face contact with portions of the respective front and back central panels 41, 69. Portions of the front central flap 27a can be selectively glued to portions of the front central panel 41 and the central bottom flap 45, and portions of the back central flap 27b can be selectively glued to portions of the back central panel 69. The handle reinforcement panel 16 is at least partially in face-to-face contact with the handle panel 14. Accordingly, portions of the front and back reinforcement panels 97a, 97b can be in face-to-face contact with portions of the front and back handle portions 21a, 21b, and the front and back handle reinforcement portions 97a, 97b can be glued to the front and back handle portions 21a, 21b to at least partially secure the handle reinforcement panel 16 to the handle panel 14 in one embodiment. The handle openings 99a, 99b can be generally aligned with the handle openings 22a, 22b, and the longitudinal fold lines 115, 129 and the line of weakening 128 can at least partially overlay the longitudinal fold line 127.
In the illustrated embodiment, the partially assembled blank 3 can then be folded about the longitudinal centerline CL (i.e., the longitudinal fold lines 115, 127, 129 and the line of weakening 128) so that the front portion 9 generally overlaps the back portion 11 as shown in
The blank 3 can be further assembled into the carrier 5, as shown in
In the illustrated embodiment, the divider flaps 47, 51 and 77, 81 can extend at least partially from the respective central panels 41, 69 to the respective front panel 15a and back panel 15b. As the front panel 15a is positioned opposite to the front central panel 41, the attachment flap 55 and the attachment feature 57 fold with respect to the respective divider flaps 47, 51 so that the attachment flap 55 and the attachment feature 57 separate from the respective divider flaps 47, 51. In one embodiment, the attachment flap 55 can separate from the divider flaps 47, 51 along the respective cut lines 60, 63 and fold along fold lines 59 to extend generally perpendicular to the divider flap 47. In one embodiment, the attachment flap 55 can extend from the fold lines 59 on both sides of the divider flap 47. Similarly, the glue tab 135 can separate from the divider flap 51 along the cut line 139, and the divider flap 51 can fold along lateral fold lines 61 to be generally perpendicular to the glue tab 135 and the hinge ear 133. The attachment flap 85 and the attachment feature 87 can similarly separate from the respective divider flaps 77, 81 as the back panel 15b is positioned opposite to the back central panel 69. In the illustrated embodiment, when the glue tabs 135, 145 separate from the respective divider flaps 51, 81, respective openings 152 that are complimentary in shape with the glue tabs 135, 145 can be formed in the respective divider flaps 51, 81 adjacent the respective hinge ears 133, 143 (e.g., the opening 152 in the divider flap 81 is shown in
The carrier 5 can be alternatively erected, formed, and/or arranged without departing from the present disclosure.
In one embodiment, containers C, such as bottles, can be placed into the container-receiving spaces 160, 162 of the carrier 5 (
As shown in
In one embodiment, distance from the fold line 53 to the fold line 137 of the divider flap 51 is generally shorter (e.g., by about 0.25 inch in one exemplary embodiment) than the distance between fold lines 49 and 59 of the divider flap 47. This is because the fold line 137 is offset from the fold lines 61. The distance between fold lines 49 to 59 of the divider flap 47 generally is equal to the distance between the central panel 41 and the front panel 15a in the erected carrier 5. However, the connection of the glue tab 135 to the divider flap 51 via the hinge ear 133 allows the distance between the fold lines 53, 137 to be smaller than the distance between the central panel 41 and the front panel 15a without necessarily causing the container-receiving opening 160 to open and collapse irregularly or causing tearing of the flaps and/or panels. Any dimensions are included by way of example only. The blank 3 and the carton 5 can have other sizes, shapes, and configurations without departing from the disclosure.
The exemplary carrier embodiment discussed above accommodates six containers C arranged in two rows, but the present disclosure is not limited to these numbers. As one example, additional containers may be accommodated by increasing the size of the blank 3 (e.g., in the longitudinal direction L1 in
The panels, flaps, and other features shown and described in conjunction with the blank 3 and the carrier 5 are included by way of example. The attachment features 57, 87 and/or other features of the disclosure can alternatively be associated with any basket-style carrier or other type of carton having any divider or panel configuration.
In general, the blank may be constructed from paperboard having a caliper so that it is heavier and more rigid than ordinary paper. The blank can also be constructed of other materials, such as cardboard, or any other material having properties suitable for enabling the carrier or carton to function at least generally as described above. The blank can be coated with, for example, a clay coating. The clay coating may then be printed over with product, advertising, and other information or images. The blanks may then be coated with a varnish to protect information printed on the blanks. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. The blanks can also be laminated to or coated with one or more sheet-like materials at selected panels or panel sections.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
In accordance with the exemplary embodiments, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed or depressed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features. In situations where cutting is used to create a fold line, typically the cutting will not be overly extensive in a manner that might cause a reasonable user to incorrectly consider the fold line to be a tear line.
The above embodiments may be described as having one or more panels adhered together by glue during erection of the carrier embodiments. The term “glue” is intended to encompass all manner of adhesives commonly used to secure carrier panels in place.
The foregoing description of the disclosure illustrates and describes various exemplary embodiments. Various additions, modifications, changes, etc., could be made to the exemplary embodiments without departing from the spirit and scope of the disclosure. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 62/123,910, filed on Dec. 1, 2014. The disclosure of U.S. Provisional Patent Application No. 62/123,910, which was filed on Dec. 1, 2014, is hereby incorporated by reference for all purposes as if presented herein in its entirety.
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