The disclosure of U.S. Provisional Patent Application No. 61/996,512, which was filed May 9, 2014, is hereby incorporated by reference as if presented herein in its entirety.
The present disclosure generally relates to carriers or cartons for holding and displaying containers. More specifically, the present disclosure relates to basket-style carriers.
In general, one aspect of the disclosure is directed to a carrier for holding a plurality of containers. The carrier includes a plurality of panels that extends at least partially around an interior of the carrier. The panels comprise at least one bottom panel, a front panel, a back panel, and at least two side panels. The carrier includes at least one central panel dividing the interior of the carrier into a front portion and a back portion and at least one divider flap foldably attached to the at least one central panel. The at least one divider flap extends to one of the front panel and the back panel to divide one of the front portion and the back portion into at least two container-receiving spaces. The at least one divider flap having a main panel foldably connected to the at least one central panel. At least one beveled portion is foldably connected to the main panel and oblique to the main portion panel.
In another aspect, the disclosure is generally directed to a blank for forming a carrier for holding a plurality of containers. The blank comprises a plurality of panels. The plurality of panels include at least one bottom panel, a front panel, a back panel, and at least two side panels. The blank further comprises at least one central panel configured to divide the interior of the carrier into a front portion and a back portion when the carrier is formed from the blank. At least one divider flap is foldably attached to the at least one central panel. The at least one divider flap is configured to extend to one of the front panel and the back panel to divide one of the front portion and the back portion into at least two container-receiving spaces when the carrier is formed from the blank. The at least one divider flap has a main panel foldably connected to the at least one central panel. At least one beveled portion is foldably connected to the main panel and oblique to the main portion panel when the carrier is formed from the blank.
In another aspect, the disclosure is generally directed to a method of forming a carrier for containing a plurality of containers. The method comprises obtaining a blank comprising at least one bottom panel, a front panel, a back panel, at least two side panels, at least one central panel, and at least one divider flap foldably attached to the at least one central panel. The at least one divider flap has a main panel foldably connected to the at least one central panel, and at least one beveled portion foldably connected to the main panel. The method further comprises forming the interior and dividing the interior into a front portion and a back portion with the at least one central panel. The method further comprises dividing one of the front portion and the back portion into at least two container receiving spaces by positioning the at least one divider flap so that the at least one divider flap extends to a respective one of the front and back panels.
Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures. It is within the scope of the present disclosure that the above-discussed aspects be provided both individually and in various combinations.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
The present disclosure generally relates to carriers, packages, constructs, sleeves, cartons, or the like, for holding and displaying containers such as jars, bottles, cans, etc. The containers can be used for packaging food and beverage products, for example. The containers can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like; aluminum and/or other metals; glass; or any combination thereof.
Carriers according to the present disclosure can accommodate containers of numerous different shapes. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes beverage containers (e.g., glass bottles or plastic containers) at least partially disposed within the carrier embodiments. In this specification, the terms “lower,” “bottom,” “upper,” “top,” “front,” and “back” indicate orientations determined in relation to fully erected carriers.
The blank 3 has a longitudinal axis L1 and a lateral axis L2. The blank 3 has a front portion 7, a back portion 9, a bottom panel 11 foldably connected to the back portion, and a bottom adhesive flap 13 foldably connected to the front portion. In the illustrated embodiment, the front portion 7 and back portion 9 are for being folded about a longitudinal centerline CL when the blank 3 is formed into the carrier 5. As illustrated in
In the illustrated embodiment, the front portion 7, comprises a front panel 15a foldably connected to a first front corner panel 16a and a second front corner panel 18a. The first front corner panel 16a is foldably connected to a first side panel 17a and the second front corner panel 18a is foldably connected to a second side panel 19a. The front portion 7 includes a front handle panel 21a adjacent the first side panel 17a and second side panel 19a. The front handle panel 21a is separated from the front panel 15a, the second front corner panel 18a, and the second side panel 19a by a cut 23a. The front handle panel 21a includes a handle opening 22a and a handle flap 25a foldably connected to the front handle panel at a lateral fold line 26a. A central panel flap 27a is foldably connected to the first side panel 17a at a lateral fold line 29a. Lateral fold lines 31a, 33a, foldably connect respective first and second side panel 17a, 19a to first and second front corner panels 16a, 18a. Lateral fold lines 34a, 36a foldably connect a respective first and second front corner panel 16a, 18a to the front panel 15a. A longitudinal fold line 35a connects the bottom panel adhesive flap 13 to the front panel 15a.
In the illustrated embodiment, the features of the back portion 9 of the blank 3 include a back panel 15b, third side panel 17b, fourth side panel 19b, a first back corner panel 16b, a second back corner panel 18b, back handle panel 21b, and central panel flap 27b that are generally a mirror-image of the corresponding panel or flap of the front portion 7. Corresponding components (e.g., panels, flaps, fold lines, cuts, etc.) have been designated by corresponding reference numbers that differ by the “a” or “b” suffix, with the “a” components corresponding to the front portion 7 and the “b” components corresponding to the back portion 9 of the blank 3.
In one embodiment, the front portion 7 includes a front or first central panel 41 foldably connected to the second side panel 19a at a lateral fold line 43a. The central panel 41 includes a handle opening 45a and a keel 38 foldably connected to the central panel 41 at a longitudinal fold line 39. A first divider flap 47a is foldably connected to the front central panel 41 at a lateral fold line 49a. A second divider flap 51a is foldably connected to the front central panel 41 at a lateral fold line 53a. Each divider flap 47a, 51a includes a main portion 62a, 63a and beveled portions 50a, 54a and 52a, 56a foldably connected to the main portions of the respective divider flap at lateral fold lines 42a, 58a and 46a, 60a. Each beveled portion 50a, 54a, 52a, 56a includes a respective attachment flap 55a, 57a foldably connected to the respective beveled portion of the respective divider flap at a lateral fold line 44a, 59a, 48a, 61a. The first divider flap 47a is at least partially defined by an upper cut 65, a lower cut 67, a lateral cut 69, and the lateral fold line 49a. The first attachment flap 55a is at least partially defined by upper cuts 64, 65; lower cuts 66, 67; lateral cuts 68, 69; and lateral fold lines 44a, 59a. The second divider flap 51a is at least partially defined by an upper cut 73 that extend from a lateral edge of the blank 3 to the fold line 53a, an upper edge 75, an lower cut 78 that extend from a lateral edge of the blank 3 to the fold line 53a, a lower edge 77, a lateral edge 79 corresponding to a lateral edge of the blank, and the lateral fold line 53a. The second attachment flap 57a is at least partially defined by an upper cut 80, an upper edge 75, a lower cut 82, a lower edge 77, a lateral cut 84, a lateral edge 79, and lateral fold lines 48a, 61a, The bevel portion 52a of the second divider flap 51a is at least partially defined by an upper cut 82, a lower cut 112, lower edge 77, and lateral fold lines 46a, 48a.
The back portion 9 includes a back or second central panel 81 foldably connected to the fourth side panel 19b at a lateral fold line 43b. The central panel 81 includes a handle opening 45b. A third divider flap 47b is foldably connected to the back central panel 81 at a lateral fold line 49b. A fourth divider flap 51b is foldably connected to the back central panel 81 at a lateral fold line 53b. Each divider flap 47b, 51b includes a main portion 62b, 63b and beveled portions 50b, 54b and 52b, 56b foldably connected to the main portions of the divider flap at lateral fold lines 42b, 58b and 46b, 60b. Each beveled portion 50b, 54b and 52b, 56b includes a respective adhesive flap 55b, 57b foldably connected to the bevel portions of the respective divider flap at lateral fold lines 44b, 59b and 48b, 61b. The third divider flap 47b is at least partially defined by an upper cut 87, a lower cut 85, a lateral cut 89, and the lateral fold line 49b. The third attachment flap 55b is at least partially defined by lower cuts 84, 85; upper cuts 86, 87; lateral cuts 89, 88; and lateral fold lines 44b, 59b. The fourth divider flap 51b is at least partially defined by an upper cut 98 that extend from a lateral edge of the blank 3 to the fold line 53b, an upper edge 97, a lower edge 95, a lateral edge 99 corresponding to a lateral edge of the blank, and the lateral fold line 53b. The fourth attachment flap 57b is at least partially defined by an upper cut 100, an upper edge 97, a lower cut 102, a lower edge 95, a lateral cut 104, a lateral edge 99, and lateral fold lines 48b, 61b. The bevel portion 52b of the second divider flap 51b is at least partially defined by an upper cut 102, a lower cut 114, lower edge 95, and lateral fold lines 46b, 48b.
In the illustrated embodiment, the blank 3 includes a longitudinal fold line 125 that foldably connects the front central panel 41 and the back central panel 81. Also, a longitudinal fold line 127 foldably connects the front handle panel 21a and the back handle panel 21b. A longitudinal fold line 129 foldably connects the front central panel flap 27a and the rear central panel flap 27b. In the illustrated embodiment, the longitudinal fold lines 125, 127, 129 are aligned with the longitudinal centerline CL of the blank 3.
As shown in
As shown in
As illustrated in
Any of the panels, flaps, fold lines, cuts, or other features could be otherwise shaped, arranged, and/or omitted from the blank 3 without departing from the disclosure. The blank 3 could be sized and/or shaped to accommodate more or less than six containers without departing from this disclosure.
With reference to
Next, the partially assembled blank 3 is folded in the direction of arrow A3 (
Containers can be placed into the spaces 255, 257 of the carrier 5. The bottoms of the containers are supported by the bottom walls 11, 13 of the carrier 5.
The exemplary carrier embodiment discussed above accommodates six containers arranged in two rows, but the present disclosure is not limited to these numbers. As one example, additional containers may be accommodated by increasing the size of the blank 3 (e.g., in the longitudinal direction L1 in
In general, the blank may be constructed from paperboard having a caliper so that it is heavier and more rigid than ordinary paper. The blank can also be constructed of other materials, such as cardboard, or any other material having properties suitable for enabling the carton to function at least generally as described above. The blank can be coated with, for example, a clay coating. The clay coating may then be printed over with product, advertising, and other information or images. The blanks may then be coated with a varnish to protect information printed on the blanks. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. The blanks can also be laminated to or coated with one or more sheet-like materials at selected panels or panel sections.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
In accordance with the exemplary embodiments, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed or depressed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features. In situations where cutting is used to create a fold line, typically the cutting will not be overly extensive in a manner that might cause a reasonable user to incorrectly consider the fold line to be a tear line.
The above embodiments may be described as having one or more panels adhered together by glue during erection of the carton embodiments. The term “glue” is intended to encompass all manner of adhesives commonly used to secure carton panels in place.
The foregoing description of the disclosure illustrates and describes various exemplary embodiments. Various additions, modifications, changes, etc., could be made to the exemplary embodiments without departing from the spirit and scope of the disclosure. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 61/996,512, filed May 9, 2014.
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