The present disclosure generally relates to carriers or cartons for holding and displaying containers. More specifically, the present disclosure relates to basket-style carriers that include one or more curved features.
According to one aspect of the disclosure, a carrier for holding a plurality of containers comprises a plurality of panels at least partially extending around an interior space of the carrier, the plurality of panels includes a front panel, a back panel, at least one side panel, and at least one bottom panel. The carrier further comprises at least one curved corner and at least one curved divider flap extending from the at least one central panel to one of the front panel and the back panel in the interior space of the carrier.
According to another aspect of the disclosure, a blank for forming a carrier for holding a plurality of containers comprises a plurality of panels for at least partially extending around an interior space of the carrier formed from the blank, the plurality of panels includes a front panel, a back panel, at least one side panel, and at least one bottom panel. The blank further comprises at least one corner portion for forming at least one curved corner of the carrier formed from the blank, and at least one divider flap for curvedly extending from the at least one central panel to one of the front panel and the back panel in the interior space of the carrier formed from the blank.
According to another aspect of the disclosure, a method of forming a carrier for holding a plurality of containers comprises obtaining a blank comprising a plurality of panels comprising a front panel, a back panel, at least one side panel, and at least one bottom panel, at least one corner portion, and at least one divider flap. The method further comprises folding the plurality of panels at least partially around an interior of the carrier, curving the at least one corner portion to form at least one curved corner, and positioning the at least one divider flap to curvedly extend from the at least one central panel to one of the front panel and the back panel in the interior space of the carrier.
Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures. It is within the scope of the present disclosure that the above-discussed aspects be provided both individually and in various combinations.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
The present disclosure generally relates to carriers, packages, constructs, sleeves, cartons, or the like, for holding and displaying containers such as jars, bottles, cans, etc. The containers can be used for packaging food and beverage products, for example. The containers can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, glass; plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like; aluminum and/or other metals; or any combination thereof.
Carriers according to the present disclosure can accommodate containers of numerous different shapes. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes beverage containers (e.g., glass bottles) at least partially disposed within the carrier embodiments. In this specification, the terms “lower,” “bottom,” “upper,” “top,” “front,” and “back” indicate orientations determined in relation to fully erected carriers.
As described herein, cartons can be formed by multiple overlapping panels, portions, and/or end flaps. Such panels, portions, and/or end flaps can be designated in relative terms to one another, e.g., “first”, “second”, “third”, etc., in sequential or non-sequential reference, without departing from the disclosure.
As illustrated in
In the illustrated embodiment, the front portion 107 of the blank 103 comprises a front panel 125a and a first corner portion 127a foldably connected to the front panel 125a at a lateral fold line 129a. A first front side panel 131a is foldably connected to the corner portion 127a at a lateral fold line 133a. The corner portion 127a, as shown, includes a plurality of lateral fold lines 135a, 137a, 139a, 141a such that the corner portion 127a defines a flexibly reconfigurable portion of the blank 103 for forming the first curved corner 223 of the carrier 105 (
The front portion 107 of the blank 103 also includes a second corner portion 143a foldably connected to the front panel 125a at a lateral fold line 145a and a second front side panel 147a foldably connected to the corner portion 143a at a lateral fold line 149a. The corner portion 143a, as shown, includes a plurality of lateral fold lines 151a, 153a, 155a, 157a such that the corner portion 143a defines a flexibly reconfigurable portion of the blank 103 for forming the second curved corner 225 of the carrier 105 (
As shown in
The front portion 107 of the blank 103, as shown in
In the embodiment shown in
As also shown, the second divider flap 213a is foldably connected to the central panel 167a at a lateral fold line 215a that is interrupted by the attachment flap 203a. The second divider flap 213a is at least partially separable from the central panel 167a at a line of weakening 217a that extends from an endpoint of the fold line 215a to a free edge of the blank 103, and an attachment flap 219a is at least partially defined adjacent the divider flap 213a by a line of weakening 221a that can include one or more curved or angled portions. As described herein, the attachment flap 219a can be at least partially foldably or hingedly connected to the divider flap 213a at one or more portions of the line of weakening 221a.
In one embodiment, the divider flaps 199a, 213a have respective lengths L1, L2 that correspond to a longitudinal distance from the respective lateral fold line 201a to the fold line 205a, and from the fold line 215a to a lateral portion of the line of weakening 221a. The central panel 167a could be otherwise shaped, arranged, and/or configured, and could have other features, without departing from the disclosure.
In the illustrated embodiment, the features of the back portion 109 of the blank 103 include, for example, a back panel 125b, a first back side panel 131b, a second back side panel 147b, a back keel 161b (broadly, “second keel”), a back central panel 167b, a third corner portion 143b, a fourth corner portion 127b, a reinforcement flap 165b, a first divider flap 199b, and a second divider flap 213b having associated features such that the back portion 109 of the blank 103 is generally a mirror-image of the corresponding panels, flaps, and portions of the front portion 107 of the blank 103. Corresponding components (e.g., panels, flaps, fold lines, cuts, etc.) have been designated by corresponding reference numbers that differ by the “a” or “b” suffix, with the “a” components corresponding to the front portion 107 of the blank 103 and the “b” components corresponding to the back portion 109 of the blank 103.
As shown in
Any of the panels, flaps, fold lines, cuts, or other features could be otherwise shaped, arranged, and/or omitted from the blank 103 without departing from the disclosure. The blank 103 could be sized and/or shaped to accommodate more or less than six containers without departing from this disclosure.
Still referring to
Thereafter or simultaneously, the respective side panels 147a, 147b can be folded at the respective fold lines 149a, 149b in the direction of the arrow A2 such that the side panel 147a and the keel 161a carried therewith are positioned in at least partial face-to-face contact with respective portions of the corner portion 143a and the central panel 125a, and such that the side panel 147b and the keel 161b carried therewith are positioned in at least partial face-to-face contact with respective portions of the corner portion 143b and the central panel 125b. Such folded configuration is illustrated in
The front portion 107 of the blank 103 and the back portion 109 of the blank 103 can be folded at the fold lines 119, 121 in the direction of the arrow A3 into at least partial face-to-face contact, and at least the respective central panels 167a, 167b and respective keels 161, 161b can be maintained in such relation with an adhesive such as glue. Such folded configuration is illustrated in
Referring additionally to
In such an arrangement, an interior space 110 of the carrier 105 is defined, with a front interior space 110a of the carrier 105 in the front portion 106 of the carrier 105 between the front panel 125a and the central panel 167a, and a back interior space 110b of the carrier 105 in the back portion 108 of the carrier 105 between the back panel 125b and the central panel 167b.
As shown, the divider flaps 199a, 213a are folded away from the remainder of the central panel 167a and separated from one another along portions of the respective lines of weakening 209a, 207a, 211a, 217a, and the divider flaps 199b, 213b are folded away from the remainder of the central panel 167b and separated from one another along portions of the respective lines of weakening 209b, 207b, 211b, 217b. In such an arrangement, the divider flaps 199a, 213a extend from the central panel 167a to the front panel 125a and the attachment flaps 203a, 219a are folded into at least partial face-to-face contact with the front panel 125a to define three container-receiving spaces 239 in the front interior space 110a of the carrier 105, and the divider flaps 199b, 213b extend from the central panel 167b to the back panel 125b and the attachment flaps 203b, 219b are folded into at least partial face-to-face contact with the back panel 125b to define three container-receiving spaces 241 in the back interior space 110b of the carrier 105.
The bottom panels 177, 223 can be folded toward each other at respective fold lines 179a, 179b. The respective primary locking tab projections 227 can be at least partially separated from the bottom panel 223 along the line of weakening 230 and/or the cuts 231 and at least partially inserted into the respective openings 195 to form a primary lock of the carrier 105. The respective secondary locking tab projections 233, 235 of the bottom panel 223 can be folded at respective fold lines 237 or can remain in a substantially planar configuration relative to the remainder of the bottom panel 223 and extend into the respective slits 183, 185 and/or respective openings formed by movement of the opening flaps 187, 189 relative to the bottom panel 177 to form a secondary lock of the carrier 105. Such an arrangement of a primary lock and a secondary lock contributes to a substantially secure arrangement of the bottom panels 177, 223 for example, to resist relative movement of the bottom panels 177, 223 such as separation and/or lateral shifting. The bottom panels 117, 223 can be provided with a different closure configuration without departing from the disclosure.
The overlap and contact of various portions of the blank 103 as described herein can be accomplished with an adhesive such as glue, or, in embodiments, through alternative closures such as tabs and slots. In embodiments, the aforementioned steps in forming the carrier 105 from the blank 103 can be performed differently, for example, in a different order, to form the carrier 105.
As shown, the interior spaces 110a, 110b are each defined by a distance D corresponding to a distance that the front panel 125a is positioned from the central panel 167a as well as a distance that the back panel 125b is positioned from the central panel 167b, and with the lengths L1, L2 (
In this regard, the divider flaps 199a, 213a, 199b, 213b are positioned to extend between the central panels 167a, 167b and the front or back panel 125a, 125b with a generally curved configuration. In particular, in order to accommodate the spacing D between the front panel 125a and the central panel 167a as well as the back panel 125b and the central panel 167b, the divider flaps 199a, 213a, 199b, 213b at least partially curve, bend, fold and/or flex upon formation or erection of the carrier 105. As such, the divider flaps 199a, 213a, 199b, 213b are at least partially reconfigurable toward a generally curved configuration so as to accommodate the spacing D of the interior spaces 110a, 110b as compared to, for example, conventional divider flaps having a straight configuration that is not reconfigurable so as to have interior spaces with a spacing greater than D. Further, when the containers C are disposed in the carrier 105, the divider flaps 199a, 213a, 199b, 213b can closely engage or approximate the curvature of a respective adjacent container C, for example, to minimize free space in the interior spaces 110a, 110b of the carrier 105. In one embodiment, one or more of the divider flaps 199a, 213a, 199b, 213b can include one or more lines of weakening to facilitate such curvature, bending, folding, and/or flexing.
As also shown, the curved corners 223, 225, 227, 229 of the carrier 105 provide a visually distinctive configuration of the carrier 105 to allow customers to readily identify the carrier 105 among other retail products. Furthermore, the containers C disposed in the outermost container-receiving spaces 239, 241 adjacent the respective curved corners 223, 225, 227, 229 are closely engaged, e.g., contoured, by the respective curved corners 223, 225, 227, 229, for example, to minimize empty space in the carrier 105 so as to optimize storage and/or shipping operations and to provide a stable arrangement of the containers C in the carrier 105.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
In accordance with the exemplary embodiments, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed or depressed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features. In situations where cutting is used to create a fold line, typically the cutting will not be overly extensive in a manner that might cause a reasonable user to incorrectly consider the fold line to be a tear line.
The above embodiments may be described as having one or more panels adhered together by glue during erection of the carrier embodiments. The term “glue” is intended to encompass all manner of adhesives commonly used to secure carrier panels in place.
The foregoing description of the disclosure illustrates and describes various exemplary embodiments. Various additions, modifications, changes, etc., could be made to the exemplary embodiments without departing from the spirit and scope of the disclosure. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 62/703,031, filed on Jul. 25, 2018. The disclosure of U.S. Provisional Patent Application No. 62/703,031, which was filed on Jul. 25, 2018, is hereby incorporated by reference for all purposes as if presented herein in its entirety.
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