The disclosure of U.S. Provisional Patent Application No. 62/543,053, filed on Aug. 9, 2017, is hereby incorporated by reference for all purposes as if presented herein in its entirety.
The present disclosure generally relates to carriers or cartons for holding and displaying containers. More specifically, the present disclosure relates to carriers that can be inserted into an outer carton.
According to one aspect of the disclosure, a carrier for holding at least one container comprises a plurality of panels extending at least partially around an interior of the carrier, the plurality of panels comprising a front panel, a back panel, at least one central panel, at least one side panel, and at least one bottom panel. The carrier further comprises at least one divider flap foldably connected to one of the front panel and the back panel, the at least one divider flap folded away from the one of the front panel and the back panel to form at least one opening in the one of the front panel and the back panel, the at least one divider flap extends through the interior of the carrier to the at least one central panel.
According to another aspect of the disclosure, a blank for forming a carrier for holding at least one container comprises a plurality of panels for extending at least partially around an interior of the carrier formed from the blank, the plurality of panels comprising a front panel, a back panel, at least one central panel, at least one side panel, and at least one bottom panel. The blank further comprises at least one divider flap foldably connected to one of the front panel and the back panel, the at least one divider flap is for being folded away from the one of the front panel and the back panel to form at least one opening in the one of the front panel and the back panel in the carrier formed from the blank, the at least one divider flap extends through the interior of the carrier formed from the blank to the at least one central panel.
According to another aspect of the disclosure, a method of forming a carrier for holding at least one container comprises obtaining a blank comprising a plurality of panels, the plurality of panels comprising a front panel, a back panel, at least one central panel, at least one side panel, and at least one bottom panel, the blank further comprising at least one divider flap foldably connected to one of the front panel and the back panel. The method further comprises folding the plurality of panels at least partially around an interior of the blank, and the method further comprises folding the at least one divider flap away from the one of the front panel and the back panel to form at least one opening in the one of the front panel and the back panel and such that the at least one divider flap extends through the interior of the carrier to the at least one central panel.
According to another aspect of the disclosure, a system comprises a first carrier and a second carrier. The first carrier comprises a plurality of panels extending at least partially around an interior of the first carrier, the plurality of panels comprising a front panel, a back panel, at least one central panel, at least one side panel, and at least one bottom panel. The first carrier further comprises at least one divider flap foldably connected to one of the front panel and the back panel, the at least one divider flap folded away from the one of the front panel and the back panel to form at least one opening in the one of the front panel and the back panel, the at least one divider flap extends through the interior of the first carrier to the at least one central panel. The second carrier comprises a plurality of panels extending at least partially around an interior of the second carrier, at least one panel of the plurality of panels of the second carrier is positioned adjacent the one of the front panel and the back panel of the first carrier to cover the at least one opening of the first carrier.
Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures. It is within the scope of the present disclosure that the above-discussed aspects be provided both individually and in various combinations.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
The present disclosure generally relates to carriers, packages, constructs, sleeves, cartons, or the like, for holding and displaying containers such as jars, bottles, cans, etc. The containers can be used for packaging food and beverage products, for example. The containers can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, glass; plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like; aluminum and/or other metals; or any combination thereof.
Carriers according to the present disclosure can accommodate containers of numerous different shapes. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes beverage containers (e.g., glass bottles) at least partially disposed within the carrier embodiments. In this specification, the terms “lower,” “bottom,” “upper,” “top,” “front,” and “back” indicate orientations determined in relation to fully erected carriers.
As described herein, carriers may be formed by multiple overlapping panels, end flaps, and/or other portions of blanks. Such panels, end flaps, and/or other portions of the blank can be designated in relative terms to one another, e.g., “first”, “second”, “third”, etc., in sequential or non-sequential reference, without departing from the disclosure.
As shown in
In the illustrated embodiment, the front portion 107 of the blank 103 comprises a front panel 125a having a notch 127 (broadly, “first notch”) at an upper edge 126 of the front panel 125a defined by a cut 143 and that extends downwardly from an upper edge thereof and a first side panel 129a (broadly, “first front side panel”) foldably connected to the front panel 125a at a lateral fold line 131a. As shown, an upper portion of the first side panel 129a defines a notch or downwardly-extending edge 130 of the first side panel 129a that can include one or more angled and/or curved portions. A second side panel 133a (broadly, “second front side panel”), as shown, is foldably connected to the front panel 125a at a lateral fold line 135a, and includes a notch or chamfer 137a at the upper edge 142a thereof. While the chamfer 137a is illustrated as linear, it will be understood that the chamfer 137a can be angled or curved without departing from the disclosure. A keel 139a, as shown, is foldably connected to the second side panel 133a at a lateral fold line 141a that is interrupted by the chamfer 137a of the second side panel 133a. The keel 139a can include a notched or recessed portion 136 along a free edge thereof. As shown, the front panel 125a and the first side panel 129a are separated from the back portion 109 of the blank 103 along the longitudinally-extending cut 143. As also shown, the notch 127 of the front panel 125a can be a recessed portion of the front panel 125a that is disposed between portions of the cut 143. The front portion 107 of the blank 103, as shown in
As shown in
In the illustrated embodiment, the back portion 109 of the blank 103 includes a back panel 125b, a first side panel 129b (broadly “first back side panel”), a second side panel 133b (broadly, “second back side panel”), and a keel 139b having associated features that are generally a mirror-image of the corresponding panels and flaps of the front portion 107 of the blank 103. Corresponding components (e.g., panels, flaps, fold lines, cuts, etc.) have been designated by corresponding reference numbers that differ by the “a” or “b” suffix, with the “a” components corresponding to the front portion 107 of the blank 103 and the “b” components corresponding to the back portion 109 of the blank 103. The keel 139b, as shown, can be devoid of the recessed portion 136 of the keel 139a, or can have a different configuration without departing from the disclosure.
As shown in
Any of the panels, flaps, fold lines, cuts, or other features could be otherwise shaped, arranged, and/or omitted from the blank 103 without departing from the disclosure. In one embodiment, an additional central panel for positioning in at least partial face-to-face contact with the central panel 147 could be provided on the blank 103. The blank 103 could be sized and/or shaped to accommodate more or less than six containers without departing from this disclosure.
Still referring to
The second side panels 133a, 133b can then be folded at the respective fold lines 135a, 135b in the direction of the arrow A2 such that the second side panel 133a is in at least partial face-to-face contact with a portion of the front panel 125a and a portion of the central panel 147, the keel 139a is in at least partial face-to-face contact with the central panel 147, the second side panel 133b is in at least partial face-to-face contact with the back panel 125b, and the keel 139b is in at least partial face-to-face contact with the back panel 125b.
The central panel 147 can then be folded at the fold line 110 and the keel 139a can then be folded at the fold line 112 in the direction of the arrow A3 such that the central panel 147 is in at least partial face-to-face contact with the second keel 140 and a portion of the back panel 125b, the second side panel 133a is in at least partial face-to-face contact with the second side panel 133b, and the keel 139a is in at least partial face-to-face contact with the keel 139b. In such a configuration, the attachment flaps 161, 175 of the respective first and second divider flaps 151, 165 can be secured in at least partial face-to-face contact with the front panel 125a and the attachment flap 191 of the first and second divider flaps 183, 187 can be secured in at least partial face-to-face contact with portions of the central panel 147. The attachment flaps 161, 185, 191 can be secured in the above-described positions with an adhesive such as glue. The distal portion 205 of the bottom panel 201 can also be folded at the fold line 207 in the direction of the arrow A4 into at least partial face-to-face contact with the bottom flap 145. As described above, any of the panels and/or flaps of the blank 103 may be treated, for example, with an adhesive such as glue, to facilitate securing and contact of panels and/or flaps to one another in the course of forming the carrier 105. Folding of the blank 103 into the carrier 105 can be performed with different and/or differently-ordered steps without departing from the disclosure.
Referring to
Referring additionally to
Referring momentarily to
Referring again to
Upon the aforementioned formation of the carrier 105, the first divider flap 183 is at least partially separated from the back panel 125b and the second divider flap 187 at the lines of weakening 178, 188, 196, 198 and the second divider flap 187 is at least partially separated from the back panel 125b, the first divider flap 183, and the side panel 129b at the lines of weakening 193, 195, 192. The attachment flap 191 is separated from the second divider flap 187 at the lines of weakening 196, 198 and the line of weakening 192, and the attachment flap 191 is folded at the fold lines 186, 197, 199 to be positioned in at least partial face-to-face contact with the central panel 147. In this regard, the divider flaps 151, 165 extend from the central panel 147 to the front panel 125a via the interior 114 of the carrier 105 and are attached to the front panel 125a with the attachment flaps 161, 175, and the divider flaps 183, 187 extend from the back panel 125b to the central panel 147 through the interior 114 of the carrier 105 and are attached to the central panel 147 via the attachment flap 191. In such an arrangement, three container-receiving spaces 115 are defined in the interior 114 of the carrier 105 in the front portion 106 of the carrier 105 and three container-receiving spaces 117 are defined in the interior 114 of the carrier 105 in the back portion 108 of the carrier 105.
Turning to
Turning additionally to
Referring additionally to
In general, the blank may be constructed from paperboard having a caliper so that it is heavier and more rigid than ordinary paper. The blank can also be constructed of other materials, such as cardboard, or any other material having properties suitable for enabling the carrier to function at least generally as described above. The blank can be coated with, for example, a clay coating. The clay coating may then be printed over with product, advertising, and other information or images. The blanks may then be coated with a varnish to protect information printed on the blanks. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. The blanks can also be laminated to or coated with one or more sheet-like materials at selected panels or panel sections.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
In accordance with the exemplary embodiments, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed or depressed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features. In situations where cutting is used to create a fold line, typically the cutting will not be overly extensive in a manner that might cause a reasonable user to incorrectly consider the fold line to be a tear line.
The above embodiments may be described as having one or more panels adhered together by glue during erection of the carrier embodiments. The term “glue” is intended to encompass all manner of adhesives commonly used to secure carrier panels in place.
The foregoing description of the disclosure illustrates and describes various exemplary embodiments. Various additions, modifications, changes, etc., could be made to the exemplary embodiments without departing from the spirit and scope of the disclosure. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 62/543,053, filed on Aug. 9, 2017.
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