1. Field of the Invention
The present invention relates to a carrier structure for a planetary gear set, and particularly relates to a carrier structure improvement relating to gear noise or vibration, durability, and other characteristics in a planetary gear set.
2. Background Information
A carrier structure for a planetary gear set is usually configured from a carrier body in which a pair of opposing plates are directly or indirectly connected and integrated on a shared shaft part, and planetary pinions bridged between and supported by the opposing plates so as to be able to rotate about an axis eccentric from the shaft part. The planetary gear set is also configured so that the planetary pinions of the carrier structure are meshed with a sun gear at the center of the carrier structure and a ring gear in an external peripheral part of the carrier structure.
A planetary gear set in actual use is commonly configured so that a rotation is inputted to the sun gear, the ring gear, or the carrier structure (carrier body) as an input element, and another one of these elements is fixed (or allowed to freely rotate) as a reactive force element, whereby the remaining element is caused to function as an output element, and rotation is produced from the output element.
Direct or indirect connection and integration of the pair of opposing plates on a shared shaft part in a carrier body has conventionally been performed by the process disclosed in Japanese Laid-Open Patent Publication No. 07-208585, for example. Specifically, one of the opposing plates is directly connected to the shared shaft part, but the other plate is connected to the one plate by a support column installed as a bridge between the one plate and the other plate. As a result, the other plate is indirectly connected to the shared shaft part via the one plate.
However, problems such as those described below are caused when one (first) plate constituting the carrier body is directly connected to a shared shaft part, and the other (second) plate is indirectly connected to the shared shaft part via the one plate by a support column provided in bridging fashion between the opposing plates, as in the conventional carrier structure.
Specifically, during transmission by the planetary gear set, loads in the rotation direction of the carrier body are exerted on each of the opposing plates of the carrier body by driving reaction forces from the planetary pinions. These input loads on the opposing plates cause each of the plates to displace by an angle amount corresponding to the supporting rigidity thereof in the rotation direction.
In this situation, since the one plate is directly connected to the shaft part, this plate displaces only by an amount corresponding to the relatively large torsional rigidity thereof. However, since the other plate is connected to the shaft part indirectly via the one plate by a support column provided in bridging fashion between the opposing plates, the other plate displaces over a large angle corresponding to the sum of the displacement corresponding to the torsional rigidity of the one plate and the displacement corresponding to the rigidity of the support column.
Specifically, the other plate displaces further than the one plate over an angle that is larger by at least an amount commensurate with the displacement corresponding to the rigidity of the one plate. Therefore, the opposing plates are displaced relative to each other by at least an amount commensurate with the displacement angle corresponding to the rigidity of the one plate, and the rotational axes of planetary pinions bridged between and rotatably supported by the plates (pinion shafts provided in bridging fashion between the plates so as to removably support the planetary pinions) are inclined in a direction corresponding to the angle of the relative displacement.
This inclination of the rotational axes of the planetary pinions (pinion shafts) causes improper gear meshing between the planetary pinions and the sun gear and ring gear meshed therewith. There is therefore a risk of problems of significant gear noise or vibration in the planetary gear set and decreased transmission efficiency or durability due to improper tooth contact.
In order to mitigate or overcome these problems, the rigidity of the support column may be increased so that the relative displacement (displacement caused by the rigidity of the one plate) between the opposing plates can be cancelled out. However, in order to limit the relative displacement of the opposing plates to within an allowable range, the support column must be endowed with even higher rigidity to adequately satisfy strength conditions for supporting the planetary pinions, thus leading to a corresponding increase in weight. This increase in weight of the support column creates not only a cost disadvantage, but also design difficulties relating to ensuring adequate accommodation space due to increased size, and since the support column is also a rotating body, disadvantages in terms of transmission efficiency (energy consumption) are also unavoidable.
The purpose of the present invention is to provide a carrier structure for a planetary gear set which is improved so as to be able to completely overcome the abovementioned problems, by configuring the arrangement of the support column on the shaft part side so that the displacement of the plate connected to the shaft part via the support column is not affected by the displacement of the counterpart plate, and is determined solely by a displacement corresponding to the rigidity of the support column.
In order to achieve this purpose, the carrier structure for a planetary gear set according to the present invention is configured as described below. First, the carrier structure includes a carrier body, a shaft part and a planetary pinion. The carrier body includes a first plate, a second plate and a support column extending between the first and second plates. The shaft part is connected to the first plate so as to be connected to or integrated with the carrier body as a unit. The planetary pinion is rotatably supported by the first and second plates to rotate about an axis eccentric from a center longitudinal axis of the shaft part. The support column extends from an external peripheral part of the second plate and converges toward an interconnection part between the first plate and the shaft part. Both ends of the support column is connected to or integrated with the interconnection part and the external peripheral part of the second plate, respectively.
In the carrier structure for a planetary gear set according to the present invention, since the first plate is directly connected to the shaft part, and the second plate is connected to the shaft part via the support column extending from the interconnection part between the one plate and the shaft part, during transmission by the planetary gear set, the second plate connected to the shaft part via the support column is unaffected by displacement of the first plate, and is displaced only by an angle amount corresponding to the rigidity of the support column.
The amount of displacement of the first and second plates relative to each other during transmission by the planetary gear set thereby corresponds to the difference between the amount of displacement of the first plate corresponding to the torsional rigidity thereof and the amount of displacement of the second plate corresponding to the rigidity of the support column. Consequently, the difference between the amounts of displacement (displacement of the first and second plates relative to each other) is not affected by the displacement of the first plate, and the difference between the amounts of displacement (displacement of the first and second plates relative to each other) can therefore be decreased without increasing the rigidity of the support column.
The rotational axes of the planetary pinions bridged between and rotatably supported by the first and second plates can thereby be restrained from inclining in a direction corresponding to the displacement of the first and second plates relative to each other during transmission by the planetary gear set. This effect can be achieved almost without relying on increasing the rigidity of the support column, and can be obtained without an increase in weight and cost or a decrease in transmission efficiency (increase in energy loss) that would result from increasing the rigidity of the support column.
Since the inclination of the rotational axes of the planetary pinions is small, as described above, improper meshing between the planetary pinions and the gears that mesh therewith (usually the sun gear and the ring gear, as described above) does not occur in the present invention, and it is possible to overcome the aforementioned problems of significant gear noise or vibration in the planetary gear set and decreased transmission efficiency or durability due to improper tooth contact.
Since these problems can be overcome almost without relying on increasing the rigidity of the support column, the support column need only satisfy the strength requirements for supporting the planetary pinions, and there is no need for any additional increase in rigidity. An increase in weight or cost due to increasing the rigidity of the support column can thereby be avoided, and design difficulties due to increased size of the support column can be prevented. It is also possible to avoid a decrease in transmission efficiency (increase in energy loss) due to increased weight of the support column, which is a rotating body.
Referring now to the attached drawings which form a part of this original disclosure.
Embodiments of the present invention are described below with reference to the attached drawings.
In
Thus, the first plate 2 and the second plate 3 are opposing plates. Of the opposing plates 2, 3, the first plate 2 is directly connected to a shaft part 5 shared by both the opposing plates 2, 3 in the vicinity of a shaft end thereof, i.e., to an external peripheral part of the shaft part 5 in the vicinity of a shaft end thereof as illustrated on the left sides of
As seen in
The carrier body 1 is thereby configured so that the first plate 2 and the second plate 3 are coaxial opposing plates that are each individually connected to and integrated with the shaft part 5 without the intervention of the respective other plate 2, 3.
In the carrier body 1 such as described above, the carrier structure is formed in which the planetary pinions 6 are rotatably supported between the opposing plates 2, 3 so as to be able to rotate about an axis eccentric from the shaft part 5, as illustrated in
Only one of the planetary pinions 6 is illustrated in
A number of through-holes 2a, 3a equal to the number of the planetary pinions 6 are therefore formed in each of the first and second plates 2, 3. The through-holes 2a and 3a forming pairs are aligned with each other in the axial direction and disposed between adjacent support columns 4 in the circumferential direction of the first and second plates 2, 3.
Pinion shafts not illustrated in the drawings are provided which are inserted in each pair of through-holes 2a, 3a aligned with each other in the axial direction, each of the abovementioned planetary pinions 6 is rotatably supported on a pinion shaft, and the planetary pinions 6 are removably supported with respect to the carrier body 1 (opposing plates 2, 3).
When the carrier structure formed by the carrier body 1 and the planetary pinions 6 described above is used in a planetary gear set, the large-diameter pinion parts 7 of the planetary pinions 6 are meshed with a sun gear (not illustrated) at the center of the carrier structure, and the small-diameter pinion parts 8 are meshed with internal peripheral teeth of a ring gear (not illustrated) in an external peripheral part of the carrier structure, for example, thereby constituting a planetary gear set.
During actual use of this planetary gear set, a rotation is inputted to the sun gear, the ring gear, or the carrier structure (carrier body 1) as an input element, and another one of these elements is fixed (or allowed to freely rotate) as a reactive force element, whereby the remaining element is caused to function as an output element, and rotation is produced from the output element.
Effects
In the carrier structure for a planetary gear set according to the present embodiment, since the first plate 2 of the first and second plates 2, 3 is directly connected to the shaft part 5, and the second plate 3 is connected to the shaft part 5 via the support columns 4 extending from a location on the shaft part 5 at the interconnection part between the first plate 2 and the shaft part 5, during transmission by the planetary gear set, the second plate 3 connected to the shaft part 5 via the support columns 4 is unaffected by displacement of the first plate 2, and is displaced only by an angle amount corresponding to the rigidity of the support columns 4.
The amount of displacement of the first and second plates 2, 3 relative to each other during transmission by the planetary gear set thereby becomes the difference between the amount of displacement of the first plate 2 corresponding to the torsional rigidity thereof and the amount of displacement of the second plate 3 corresponding to the rigidity of the support columns 4.
Consequently, the difference between the amounts of displacement (displacement of the first and second plates 2, 3 relative to each other) is not affected by the displacement of the first plate 2, and the difference between the amounts of displacement (displacement of the first and second plates 2, 3 relative to each other) can therefore be decreased without increasing the rigidity of the support columns 4.
The rotational axes of the planetary pinions 6 bridged between and rotatably supported by the first and second plates 2, 3 are thereby restrained from inclining in a direction corresponding to the displacement of the first and second plates 2, 3 relative to each other during transmission by the planetary gear set. This effect can be achieved almost without relying on increasing the rigidity of the support columns 4, and can be obtained without an increase in weight and cost or a decrease in transmission efficiency (increase in energy loss) that would result from increasing the rigidity of the support columns 4.
Since the inclination of the planetary pinions 6 due to displacement of the first and second plates 2, 3 relative to each other is small, as described above, improper meshing between the planetary pinions 6 and the gears that mesh therewith (usually the sun gear and the ring gear, as described above) does not occur in the present embodiment, and it is possible to overcome the aforementioned problems of significant gear noise or vibration in the planetary gear set and decreased transmission efficiency or durability due to improper tooth contact.
Since these problems can be overcome almost without relying on increasing the rigidity of the support columns 4, the support columns 4 need only satisfy the strength requirements for supporting the planetary pinions 6, and there is no need for any additional increase in rigidity. An increase in weight or cost due to increasing the rigidity of the support columns 4 can thereby be avoided, and design difficulties due to increased size of the support columns 4 can be prevented. It is also possible to avoid a decrease in transmission efficiency (increase in energy loss) due to increased weight of the support columns 4, which form a rotating body.
Furthermore, since the end parts of the support columns 4 on the shaft part 5 side converge at an interconnection part between the first plate 2 and the shaft part 5 in the present embodiment, the end parts of the support columns can be processed in a small diameter range, and the time and cost required to manufacture the carrier body (carrier structure) can be reduced.
Since the first plate 2 is directly connected to the shaft part 5 in the vicinity of the shaft end 5a, and the second plate 3 is connected to the shaft part 5 via the support columns 4 extending from the shaft end 5a at the interconnection part between the first plate 2 and the vicinity of the shaft end 5a in the present embodiment, it is possible to obtain a structure in which the shaft part 5 almost does not extend into the carrier body 1, as illustrated in view (a) of
Furthermore, since the support columns 4 are provided integrally with the other plate 3, and the free ends away from the second plate 3 are connected at the location of the shaft part 5 at the interconnection part between the first plate 2 and the shaft part 5 in the present embodiment, and also since the free ends of the support columns 4 are merged and integrated with the annular body 4a, the abovementioned effects are obtained without increasing the number of assembled components in the carrier body 1 (carrier structure), which is significantly advantageous in terms of cost and productivity.
Moreover, since the end parts of the support columns 4 near the second plate 3 are connected to or integrated with the second plate 3 at the external peripheral part of the second plate 3, the rigidity of the connection of the support columns 4 to the second plate 3 is increased, and the abovementioned operations/effects can be made even more significant.
Effects
The cut-out portions 2b thus configured reduce the torsional rigidity of the first plate 2, i.e., the rigidity in the circumferential direction of the plate portions 2c in which the planetary pinion bearing through-holes 2a are formed, and the effects described below are thereby obtained.
As mentioned in the description of the first embodiment, the relative displacement of the first and second plates 2, 3 (inclination of the planetary pinions 6) during transmission by the planetary gear set is determined by the difference between the amount of displacement of the first plate 2 corresponding to the torsional rigidity thereof and the amount of displacement of the second plate 3 corresponding to the rigidity of the support columns 4. However, the torsional rigidity of the first plate 2 is usually higher than the rigidity of the support columns 4, and without a special design, it is difficult to reduce the relative displacement between the opposing plates 2, 3 (inclination of the planetary pinions 6) corresponding to the difference in the abovementioned rigidities to zero or a minute value close to zero even when the relative displacement can be kept within an allowable range.
In the present embodiment, however, since the torsional rigidity of the first plate 2 is reduced by the setting of the cut-out portions 2b, the torsional rigidity of the first plate 2 can be made the same as or close to the rigidity of the support columns 4. The difference between the amount of displacement of the first plate 2 corresponding to the torsional rigidity thereof and the amount of displacement of the second plate 3 corresponding to the rigidity of the support columns 4 can thereby be made as close to zero as possible, and the relative displacement of the first and second plates 2, 3 (inclination of the planetary pinions 6) can be almost eliminated. Therefore, in the present embodiment, it is possible to more reliably obtain the effect of the first embodiment whereby improper meshing of gears does not occur, and it is possible to almost completely avoid the aforementioned problems of significant gear noise or vibration in the planetary gear set and decreased transmission efficiency or durability due to improper tooth contact.
The number of stays 9 is equal to the number of the support columns 4, and the stays 9 are disposed in the same positions as the support columns 4 in the circumferential direction. Free ends of the stays 9 away from the first plate 2 extend toward the free ends of the support columns 4 in the same positions in the circumferential direction and abut the free ends of the corresponding support columns 4, and connect to the shared annular body 4a at the free ends of the support columns 4. The free ends of the stays 9 are each thereby connected to a location on the shaft part 5 at the interconnection part between the first plate 2 and the shaft part 5. The end parts of the stays 9 close to the first plate 2 are also each connected to or integrated with the external peripheral part of the first plate 2.
Effects
In the carrier structure of the present embodiment illustrated in
In the present embodiment, since the end parts of the stays 9 on the first plate 2 side are connected to or integrated with the external peripheral part of the first plate 2, and the free ends of the stays 9 extend toward and abut the free ends of the support columns 4, and connect to the shared annular body 4a at the free ends of the support columns 4, the arrangement of the stays 9 is the same as the arrangement of the support columns 4, the rigidity of the stays 9 with respect to torsional reaction forces received during transmission by the planetary gear set is the same as that of the support columns 4, and the abovementioned operations/effects can be made even more significant.
Effects
In the carrier structure of the present embodiment, since the lengths of the stays 9 and the lengths of the support columns 4 are substantially the same, the rigidity of the stays 9 with respect to torsional reaction forces received during transmission by the planetary gear set is the same as that of the support columns 4. Inclination of the rotational axis of the planetary pinions 6 bridged between and rotatably supported by the first and second plates 2, 3 can thereby be suppressed more effectively than in the third embodiment, and the aforementioned operations/effects can be made more significant.
In the first embodiment described above, the second plate 3 is connected to the shaft part 5 by support columns 4 extending from locations on the shaft part 5 at the interconnection part between the first plate 2 and the shaft part 5, but a configuration may, of course, be adopted in which the second plate 3 is connected to the shaft part 5 by support columns 4 extending from locations on the first plate 2 at the interconnection part between the first plate 2 and the shaft part 5, and it is obvious that the same effects can be achieved in this case as well.
Number | Date | Country | Kind |
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2011-239923 | Nov 2011 | JP | national |
2012-164700 | Jul 2012 | JP | national |
This application is a U.S. National stage application of International Application No. PCT/JP2012/075803, filed Oct. 4, 2012, which claims priority to Japanese Patent Application No. 2011-239923 filed in Japan on Nov. 1, 2011, and Japanese Patent Application No. 2012-164700 filed in Japan on Jul. 25, 2012, the contents of which are hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/075803 | 10/4/2012 | WO | 00 | 4/22/2014 |