The present invention generally relates to carriers with handle flaps proximate handle openings, and it also generally relates to obstructing pricing bar codes, or the like, from view, with the bar codes being on articles carried by the carriers.
It is conventional for carriers such as cartons to include handle openings in their top panels so that a user can insert their fingers into the handle openings for convenient carrying. For example, U.S. Pat. Nos. 6,484,903, 6,578,736 and 6,715,639 disclose cartons with “racetrack” handles.
It is also conventional for cartons to contain articles, such as containers of food or beverages, so that they can be sold in relatively large multi-container packages (e.g., twelve packs, eighteen packs and twenty-four packs). It is further conventional for the same articles to be sold individually or in relatively small multi-container packages (e.g., six packs) that do not include cartons. Each article is normally marked with a pricing bar code to enable it to be optically scanned and automatically checked out at a retail outlet when sold individually or in a relatively small multi-container package. When a group of the articles is sold in a relatively large multi-container package and is therefore packaged in a conventional carton marked with a pricing bar code, an error can occur if the scanner sees the pricing code on one of the articles and uses that as the price for the package.
For the foregoing and other reasons, there is a need for carriers, such as cartons with handle flaps, that provide a new balance of properties.
One aspect of the present invention is the provision of a carrier that is for carrying articles and at least partially blocking the articles from view, and more specifically for at least partially blocking the articles' pricing bar codes, or the like, from view. The carrier can include at least one panel that at least partially defines an interior of the carrier, with the interior being for at least partially containing the articles. The carrier can further include first and second handle flaps that can at least initially be adjacent to one another, for at least partially obstructing a first handle opening in the panel. In addition, the first and second handle flaps can be pivoted at least partially into the interior of the carrier to at least further expose the first handle opening and at least partially block the articles from view.
More specifically and according to one aspect of the present invention, the first handle flap can pivot at least partially into the interior of the carrier so that the first handle flap at least partially covers, and optionally also at least partially conforms to the shape of, a first article within the carrier. As a result, the first handle flap at least partially blocks the first article from view. Similarly, the second handle flap can pivot at least partially into the interior of the carrier so that the second handle flap at least partially covers, and optionally also at least partially conforms to the shape of, a second article within the carrier. As a result, the second handle flap at least partially blocks the second article from view. The first and second articles are adjacent to one another and proximate the handle opening.
In accordance with one aspect of the present invention, the carrier can further include third and fourth handle flaps that are respectively like the first and second handle flaps. For example, the third and fourth handle flaps can respectively pivot at least partially into the interior of the carrier to at least further expose a second handle opening in the panel, and to respectively at least partially cover the first and second articles within the carrier. A handle can be positioned between the first and second handle openings, with each of the first and second handle openings being adjacent the handle. The panel can include first and second panels that are at least partially overlapping with respect to one another, and the handle can be a multi-ply handle.
In accordance with one aspect of the present invention, for each handle flap, the handle flap includes at least one fold line positioned between an edge of the handle flap and the pivotable connection between the handle flap and the panel. The fold is for allowing a first portion of the handle flap to be pivoted relative to a second portion of the handle flap and farther into the interior of the carton than the second portion of the handle flap. As a result and for example, the edges of the first and second handle flaps can be at least partially pivoted away from one another. As another example, a handle flap's fold line can enhance its ability to conform to the shape of the article it covers. For each handle flap, its fold line can be parallel with respect to, or oblique with respect to, the handle flap's edge.
With respect to one aspect of the present invention, the articles at least partially contained in the carrier can be containers having walls respectively extending around the container's axes, and the container's axes extend in a lateral direction. Each pair of handle flaps (e.g., a pair consisting of the first and second handle flaps) can extend in a longitudinal direction that is crosswise with respect to the lateral direction and each pair of handle flaps has an overall length that extends in the longitudinal direction. The edges of the handle flaps, which respectively pivot away from one another during opening of the handle flaps, extend at least generally in the lateral direction. Each pair of handle flaps has a width that extends in the lateral direction. The overall length of each pair of handle flaps can be greater than its width.
In accordance with one aspect of the present invention the, carrier can be constructed from a blank having a panel that includes at least the first and second handle flaps. In one example, this panel can be the first panel in a series of foldably connected panels, and the last panel in the series can include the third and fourth handle flaps. The first and last panels can at least partially overlap with respect to one another in the erected carton, to form a multi-ply handle between the first and second handle openings. Optionally, the last panel in the series can be a reinforcing panel so that the handle is a three-ply handle.
Other aspects and advantages of the present invention will become apparent from the following.
Reference is made in the following to the accompanying drawings, which are illustrative of exemplary embodiments of the present invention and are not necessarily drawn to scale, and wherein:
Referring now in greater detail to the drawings, in which like numerals refer to like parts throughout the several views, exemplary embodiments of the present invention are described in the following.
A carrier of a first embodiment of the present invention is in the form of a carton that is designated by the numeral 10. As best understood with reference to
The pricing bar codes 20, or the like, are optional features that may or may not be present. Nonetheless, and in accordance with the first embodiment of the present invention, the handle flaps 14 can advantageously obstruct pricing bar codes 20 on the cans 18 from view, even when the handle flaps are “open”, as will be discussed in greater detail below. Blocking the can's bar codes 20 from view advantageously helps to ensure that the carton's pricing bar code (not shown), rather than one of the bar codes 20 on the cans 18, is optically scanned when the carton 10 contains cans 18 and is sold at a retail outlet, or the like.
The two handle flaps 14 that are on one side of the composite handle 16 can be collectively referred to as a pair of the handle flaps 14, and the two handle flaps 14 that are on the other side of the composite handle 16 can be collectively referred to as another pair of the handle flaps 14. In
As best understood with reference to
In accordance with the first exemplary embodiment, each of the handle flaps 14 includes two lateral fold lines 26, one of which is at the end of the handle flap, and the other of which bisects the handle flap. The fold lines 26 at the ends of the handle flaps 14 can be characterized as respectively being, or respectively marking, the pivotable connections between the handle flaps 14 and the composite top panel 12. Other pivotable connections are also within the scope of the present invention. In addition, an arcuate score line 28 is adjacent the outer end of each of the handle flaps 14. The opposite ends of each score line 28 are respectively contiguous with the ends of the associated longitudinal tear lines 22.
In accordance with the first embodiment of the present invention, the score lines 28 help to provide a visual cue to a user to help the user understand that the handle flaps 14 can be engaged in the process of picking up the carton 10 by the composite handle 16. That is, the flaps 14 in combination with the score lines 28 help to at least generally provide the appearance of what is sometimes referred to as a “racetrack handle”. In addition, and in theory to which the present invention is not intended to be limited, the score lines 28 can also help with dissipating, or controlling the distribution of, stress that may result in the composite top panel 12 in response to manual manipulation of the flaps 14 and/or a user carrying the carton by the composite handle 16, as will be discussed in greater detail below. Nonetheless, in one version of the first embodiment, the score lines 28 can be omitted.
The cans 18 within the carton 10 are at least generally cylindrical, with the axes of the cylinders being parallel to the lateral tear lines 24 and lateral fold lines 26, and perpendicular to the longitudinal tear lines 22. Each of the pairs of handle flaps 14 is typically centered with respect to a pair of adjacent cans 18 that are adjacent the handle flaps. As a result, in a top plan view of the carton 10, the lateral tear lines 24 are typically centered between the pair of adjacent cans 18 that are adjacent the handle flaps 14.
As best understood with reference to
In accordance with the first embodiment of the present invention, each pair of the handle flaps 14 at least partially occludes, and more specifically substantially completely occludes, a respective handle opening 30 (
In accordance with an alternative embodiment of the present invention, additional lateral fold lines 26 can be provided to enhance the manner in which the handle flaps 14 conform to the cans 18. Alternatively, the lateral fold line 26 can be omitted, although they may be replaced with creases in response to a user using the handle flaps 14. The cans 18 can be replaced with other articles that are not necessarily cylindrical, in accordance with an alternative embodiment of the present invention.
The composite top panel 12 further includes an outer top panel 50. The outer top panel 50 includes an outer handle layer 52 (i.e., a portion of the composite handle 16) defined between an outer edge of the outer top panel and the adjacent longitudinal fold line 22 of the handle flaps 14 of the outer top panel 50. The outer top panel 50 is connected to a rear panel 56 at a longitudinal fold line 54. The rear panel 56 is connected to a bottom panel 60 along a longitudinal fold line 58. The bottom panel 60 is connected along a longitudinal fold line 62 to a front panel 64. The front panel 64 is connected to the middle top panel 36 along a longitudinal fold line 65.
The carton 10 includes a composite left end panel 66 (
The carton 10 further includes a composite right end panel (schematically illustrated by broken lines in
Erection of the carton 10 from the blank 31 can begin by folding the inner top panel 32 180° about the longitudinal fold line 34, so that surfaces of the inner top panel and the middle top panel 36 are in opposing face-to-face configuration with respect to one another. Typically, adhesive material is previously applied to at least one of the surfaces of the inner top panel 32 and the middle top panel 36 that are in opposing face-to-face configuration with respect to one another, so that the inner top panel is securely fastened to the middle top panel. Throughout this Detailed Description section of this disclosure, the adhesive material referred to can be glue or any other adhesive material typically used in the erection of cartons, or the like.
Thereafter, folding takes place along the longitudinal fold lines 54, 58, 62, 65 so that the inner top panel 32 is in the interior of the carton 10 and the outer top panel 50 is overlapping a portion of the middle top panel 36 as illustrated in
The carton 10 is erected from the blank 31 so that the handle layers 38, 44, 52 are respectively aligned one on top of the other so that they together define the composite handle 16. Accordingly and in accordance with the first embodiment, the composite handle 16 is a multi-ply handle, and more specifically it is a three-ply handle, although it can include more or less plies. In addition, the cut edge 40 is adjacent the respective longitudinal tear line 22 of the pair of handle flaps 14 in the middle top panel 36. Similarly, the cut edges 42, 46 are adjacent the respective longitudinal tear line 22 of the pair of handle flaps 14 in the outer top panel 50. The inner top panel 32 and its inner handle layer 38 advantageously reinforce the carton 10.
The composite left end panel can be formed by folding the left end panels 68, 70, 72, 74, 76 inwardly so that they respectively are overlapping with respect to one another and are fastened with adhesive material. Similarly, the composite right end panel can be formed by pivoting the right end panels 88, 90, 92, 94, 96 inwardly so that they respectively are overlapping with respect to one another and fastened together with adhesive material.
The inner top panel 32 can be considered optional; therefore, it can be omitted. As one example, the composite top panel 12 (
In accordance with the first embodiment of the present invention, a fold line can be any at least somewhat line-like arranged, although not necessarily straight, form of weakening that facilitates folding therealong; and a tear line can be any at least somewhat line-like arranged, although not necessarily straight, form of weakening that facilitates tearing therealong. More specifically, but not for the purpose of narrowing the scope of the present invention, conventional fold lines include: a crease, such as formed by folding; a score line, such as formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness; or various combinations of these features. More specifically, but not for the purpose of narrowing the scope of the present invention, conventional tear lines include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features.
As a more specific example, one type of conventional tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line.
In situations where cutting is used to provide a fold line, typically the cutting will not be overly extensive in a manner that might cause a reasonable user to incorrectly consider the fold line to be a tear line. In contrast, where nicks are present in a tear line, typically the nicks will not be overly large or overly numerous in a manner that might cause a reasonable user to incorrectly consider the subject line to be a fold line.
Further referring to
Any of the known dispensing features that are suitable for use in the carton 10 may be incorporated into the carton for allowing a user to readily remove one or more of the cans 18 from the carton. Alternatively, a user can access the cans 18 by separating portions of the end panels from one another in the composite left end panel 66 or the composite right end panel.
A carton 210 (
As best understood with reference to
The cans 18 within the carton 210 are at least generally cylindrical, with the axes of the cylinders being parallel to the lateral tear lines 224, perpendicular to the middle of the double-hooked tear lines 223, and oblique to the oblique fold lines 225. Each of the pairs of handle flaps 214 is typically centered with respect to a pair of adjacent cans 18 that are adjacent the handle flaps. As a result, in a top plan view of the carton 210, the lateral tear lines 224 are typically centered between the pair of adjacent cans 18 that are adjacent the handle flaps.
While a pair of the handle flaps 214 is in its open configuration as illustrated in
With the handle flaps 214 at least partially conforming to the shape of the cans 18, pricing bar codes 20 on the cans can be at least somewhat blocked from view, in a manner similar to that discussed above.
Depending upon how much force a user puts on a pair of the handle flaps 214 and the amount of space that is available for pivoting of the flaps, crease(s) 233 (
Further referring to
In accordance with the first and second embodiments of the present invention, the blanks 32, 232 are constructed of paperboard, or the like, and the paperboard can optionally have one or more other materials coated or laminated thereon. For example, paperboard typically weighs at least about 100 pounds per ream, with each sheet of paperboard typically being at least about 0.012 inches thick, so that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, or any other material having properties suitable for enabling the cartons 10, 210 to function at least generally as described above.
For example, one or both sides of the blanks 32, 232 can be coated with a clay coating, or the like. The clay coating can be printed over with product, advertising, and other information or images. The blanks may then be coated with a varnish or other protective coating to protect any information printed on the blank. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. Other coating and laminating upon the blanks is also within the scope of the present invention.
The directional references, for example “top”, “front”, “left end” and “longitudinal”, referred to in this Detailed Description section are used for ease of understanding rather than for the purpose of narrowing the scope of the present invention. For example and alternatively, the top panel can be referred to as a bottom, side or end panel, and the other directional references can also be modified and/or exchanged.
The pricing bar codes 20 (
It will be understood by those skilled in the art that while the present invention has been discussed above with reference to exemplary embodiments, various additions, modifications and changes can be made thereto without departing from the spirit and scope of the invention as set forth in the following claims.