Claims
- 1. A blank for producing a carton, said blank comprising:
a first side panel having substantially parallel first and second end edges and substantially parallel top and bottom edges extending substantially perpendicular to the end edges; a first end panel having first and second side edges substantially parallel with the first side panel end edges, and having substantially parallel top and bottom edges, said first end panel extending from said first side panel with the first end panel first side edge joined to the first side panel second end edge to define a first 90° fold line and with the first end panel top and bottom edges being extensions of the first side panel top and bottom edges respectively; a second side panel having first and second end edges substantially parallel with the first side panel end edges, and having substantially parallel top and bottom edges, said second side panel extending from said first end panel with the second side panel first end edge joined to the first end panel second side edge to define a first 180° fold line parallel with the first 90° fold line and with the second side panel top and bottom edges being extensions of the first end panel top and bottom edges respectively; a second end panel having first and second side edges substantially parallel with the first side panel end edges, and having substantially parallel top and bottom edges, said second end panel extending from said second side panel with the second end panel first side edge joined to the second side panel second end edge to define a second 90° fold line and with the second end panel top and bottom edges being extensions of the second side panel top and bottom edges respectively; a first top panel having first and second side edges substantially parallel with the first side panel top edge, and having substantially parallel first and second end edges, said first top panel extending from said first side panel with the first top panel first side edge joined to the first side panel top edge to define a third 90° fold line and with the first top panel first and second end edges being extensions of the first side panel first and second end edges respectively; a first bottom panel having first and second side edges substantially parallel with the first side panel bottom edge, and having substantially parallel first and second end edges, said first bottom panel extending from said first side panel with the first bottom panel first side edge joined to the first side panel bottom edge to define a fourth 90° fold line and with the first bottom panel first and second end edges being extensions of the first side panel first and second end edges respectively; a first fold-in panel having first and second end edges substantially parallel with the first end panel top edge, and having substantially parallel first and second side edges, said first fold-in panel extending from said first end panel with the first fold-in panel first end edge joined to the first end panel top edge to define a fifth 90° fold line, with the first fold-in panel side edges being extensions of the first end panel first and second side edges respectively, and with the first fold-in panel first side edge joined to the first top panel second end edge to define a second 180° fold line; a second fold-in panel having first and second end edges substantially parallel with the first end panel bottom edge, and having substantially parallel first and second side edges, said second fold-in panel extending from said first end panel with the second fold-in panel first end edge joined to the first end panel bottom edge to define a sixth 90° fold line, with the second fold-in panel first and second side edges being extensions of the first end panel first and second side edges respectively, and with the second fold-in panel first side edge joined to the first bottom panel second end edge to define a third 180° fold line; a second top panel having first and second side edges substantially parallel with the second side panel top edge, and having substantially parallel first and second end edges, said second top panel extending from said second side panel with the second top panel first side edge joined to the second side panel top edge to define a seventh 90° fold line, with the second top panel first and second end edges being extensions of the second side panel first and second end edges respectively, and with the second top panel first end edge joined to the first fold-in panel second side edge to define a fourth 180° fold line; a second bottom panel having first and second side edges substantially parallel with the second side panel bottom edge, and having substantially parallel first and second end edges, said second bottom panel extending from said second side panel with the second bottom panel first side edge joined to the second side panel bottom edge to define an eighth 90° fold line, with the second bottom panel first and second end edges being extensions of the second side panel first and second end edges respectively, and with the second bottom panel first end edge joined to the second fold-in panel second side edge to define a fifth 180° fold line; a third fold-in panel having first and second end edges substantially parallel with the second end panel top edge, and having substantially parallel first and second side edges, said third fold-in panel extending from said second end panel with the third fold-in panel first end edge joined to the second end panel top edge to define a ninth 90° fold line, with the third fold-in panel first and second side edges being extensions of the second end panel first and second side edges respectively, and with the third fold-in panel first side edge joined to the second top panel second end edge to define a sixth 180° fold line; and a fourth fold-in panel having first and second end edges substantially parallel with the second end panel bottom edge, and having substantially parallel first and second side edges, said fourth fold-in panel extending from said second end panel with the fourth fold-in panel first end edge joined to the second end panel bottom edge to define a tenth 90° fold line, with the fourth fold-in panel first and second side edges being extensions of the second bottom panel first and second side edges respectively, and with the fourth fold-in panel first side edge joined to the second bottom panel second end edge to define a seventh 180° fold line; each fold-in panel having 180° fold lines extending from a point on the second end edge of such panel substantially midway between the first and second side edges thereof to points at the intersections of the first end edge thereof and the first and second side edges thereof, wherein each 180° fold line comprises a first compressed area extending from a first end of the 180° fold line, a second compressed area extending from a second end of the 180° fold line, and a slit joining the first and second compressed areas.
- 2. A blank as claimed in claim 1, further comprising a sealing strip for sealing the blank as a carton.
- 3. A blank as claimed in claim 1, wherein each compressed area provides a protrusion extending from the surface of the blank opposite the compressed area to define the fold line.
- 4. A blank as claimed in claim 1, wherein each compressed area is oval in shape.
- 5. A blank as claimed in claim 1, wherein the blank is corrugated.
- 6. A carton erected from the blank of claim 1.
- 7. A blank for producing a carton when joined with a like blank, said blank comprising:
a side panel having substantially parallel first and second end edges and substantially parallel top and bottom edges extending substantially perpendicular to the end edges; an end panel having first and second side edges substantially parallel with the side panel end edges, and having substantially parallel top and bottom edges, said end panel extending from said side panel with the end panel first side edge joined to the side panel second end edge to define a first 90° fold line and with the end panel top and bottom edges being extensions of the side panel top and bottom edges respectively; a top panel having first and second side edges substantially parallel with the side panel top edge, and having substantially parallel first and second end edges, said top panel extending from said side panel with the top panel first side edge joined to the side panel top edge to define a second 90° fold line and with the top panel first and second end edges being extensions of the side panel first and second end edges respectively; a bottom panel having first and second side edges substantially parallel with the side panel bottom edge, and having substantially parallel first and second end edges, said bottom panel extending from said side panel with the bottom panel first side edge joined to the side pane] bottom edge to define a third 90° fold line and with the bottom panel first and second end edges being extensions of the side panel first and second end edges respectively; a first fold-in panel having first and second end edges substantially parallel with the end panel top edge, and having substantially parallel first and second side edges, said first fold-in panel extending from said end panel with the first fold-in panel first end edge joined to the end panel top edge to define a fourth 90° fold line, with the first fold-in panel first and second side edges being extensions of the end panel first and second side edges respectively, and with the first fold-in panel first side edge joined to the top panel second end edge to define a first 180° fold line; a second fold-in panel having first and second end edges substantially parallel with the end panel bottom edge and substantially parallel first and second side edges, said second fold-in panel extending from said end panel with the second fold-in panel first end edge joined to the end panel bottom edge to define a fifth 90° fold line, with the second fold-in panel first and second side edges being extensions of the end panel first and second side edges respectively, and with the second fold-in panel first side edge joined to the bottom panel second end edge to define a second 180° fold line; each fold-in panel having 180° fold lines extending from a point on the second end edge of such panel substantially midway between the first and second side edges thereof to points at the intersections of the first end edge thereof and the first and second side edges thereof, wherein each 180° fold line comprises a first compressed area extending from a first end of the 180° fold line, a second compressed area extending from a second end of the 180° fold line, and a slit joining the first and second compressed areas.
- 8. A blank as claimed in claim 7, further comprising a sealing strip for sealing the blank as a carton.
- 9. A blank as claimed in claim 7, wherein each compressed area provides a protrusion extending from the surface of the blank opposite the compressed area to define the fold line.
- 10. A blank as claimed in claim 7, wherein each compressed area is oval in shape.
- 11. A blank as claimed in claim 7, wherein the blank is corrugated.
- 12. A carton erected from a pair of the blanks of claim 7.
- 13. A method of closing a carton having a bottom surface, first and second side surfaces extending upwardly from first and second sides of the bottom surface respectively, first and second end surfaces extending upwardly from first and second ends of the bottom surface respectively and bridging opposite ends of the first and second side surfaces, first and second top panels extending upwardly from the first and second side surfaces respectively, and first and second fold-in panels extending upwardly from the first and second end surfaces respectively and bridging opposite ends of the first and second top panels, said method comprising:
providing a movement path beneath the central opening of a substantially V shaped centering member having two arms, each arm having a first end and a second end, the first arm ends being spaced apart to form the wide end of the V shape and the second arm ends being connected together to form the point of the V shape, with the centering member central opening between the arms, the centering member wide end being pivotally mounted above the movement path and the centering member point hanging down toward the movement path; and advancing the carton along the movement path and through the central opening of the centering member from the wide end toward the narrow end to cause the arms to contact the carton top panels and fold the top panels over the carton, with the carton fold-in panels folding inwardly beneath the top panels, thereby closing the carton.
- 14. A method as claimed in claim 13, wherein the movement path extends beneath the central opening of a second substantially V shaped centering member having two arms, each arm of the second centering member having a first end and a second end, the first arm ends of the second centering member being spaced apart to form the wide end of the V shape of the second centering member and the second arm ends of the second centering member being connected together to form the point of the V shape of the second centering member, with the second centering member central opening between the arms of the second centering member, the second centering member wide end being pivotally mounted above the extended movement path and the second centering member point hanging down toward the extended movement path, the second centering member further having a sealing arm with a first end pivotally mounted above the central opening of the second centering member and a second end hanging down toward the movement path and having a seal dispenser thereon, said method further comprising:
advancing the closed carton along the extended movement path and through the central opening of the second centering member to cause the seal dispenser to dispense a sealing material onto adjacent edges of the top panels, sealing the first and second top panels together to seal the closed carton.
- 15. Apparatus for closing a carton having a bottom surface, first and second side surfaces extending upwardly from first and second sides of the bottom surface respectively, first and second end surfaces extending upwardly from first and second ends of the bottom surface respectively and bridging opposite ends of the first and second side surfaces, first and second top panels extending upwardly from the first and second side surfaces respectively, and first and second fold-in panels extending upwardly from the first and second end surfaces respectively and bridging opposite ends of the first and second top panels, said apparatus comprising:
means defining a movement path; a substantially V shaped centering member having two arms, each arm having a first end and a second end, the first arm ends being spaced apart to form the wide end of the V shape and the second arm ends being connected together to form the point of the V shape with a central opening between the arms; and means pivotally mounting the centering member wide end above the movement path with the centering member point hanging down toward the movement path.
- 16. Apparatus as claimed in claim 15, further comprising:
a second substantially V shaped centering member having two arms, each arm of the second centering member having a first end and a second end, the first arm ends of the second centering member being spaced apart to form the wide end of the V shape of the second centering member and the second arm ends of the second centering member being connected together to form the point of the V shape of the second centering member, with a central opening between the arms of the second centering member; means pivotally mounting the second centering member wide end above the movement path with the second centering member point hanging down toward the movement path; a sealing arm; means pivotally mounting the first end of the sealing arm above the central opening of the second centering member with the second end of the sealing member hanging down toward the movement path; and a seal dispenser mounted on the second end of the sealing arm.
- 17. A method of erecting a carton from a pair of blanks, each blank including a side panel having substantially parallel first and second end edges and substantially parallel top and bottom edges extending substantially perpendicular to the end edges; an end panel having first and second side edges substantially parallel with the side panel end edges and having substantially parallel top and bottom edges, said end panel extending from said side panel with the end panel first side edge joined to the side panel second end edge to define a first 90° fold line and with the end panel top and bottom edges being extensions of the side panel top and bottom edges respectively; a top panel having first and second side edges substantially parallel with the side panel top edge, and having substantially parallel first and second end edges, said top panel extending from said side panel with the top panel first side edge joined to the side panel top edge to define a second 90° fold line and with the top panel first and second end edges being extensions of the side panel first and second end edges respectively; a bottom panel having first and second side edges substantially parallel with the side panel bottom edge, and having substantially parallel first and second end edges, said bottom panel extending from said side panel with the bottom panel first side edge joined to the side panel bottom edge to define a third 90° fold line and with the bottom panel first and second end edges being extensions of the side panel first and second end edges respectively; a first fold-in panel having first and second end edges substantially parallel with the end panel top edge, and having substantially parallel first and second side edges, said first fold-in panel extending from said end panel with the first fold-in panel first end edge joined to the end panel top edge to define a fourth 90° fold line, with the first fold-in panel side edges being extensions of the end panel first and second side edges, respectively, and with the first fold-in panel first side edge joined to the top panel second end edge to define a first 180° fold line; a second fold-in panel having first and second end edges substantially parallel with the end panel bottom edge, and having substantially parallel first and second side edges, said second fold-in panel extending from said end panel with the second fold-in panel first end edge joined to the end panel bottom edge to define a fifth 90° fold line, with the second fold-in panel side edges being extensions of the end panel first and second side edges respectively, and with the second fold-in panel first side edge joined to the bottom panel second end edge to define a second 180° fold line; each fold-in panel having 180° fold lines extending from a point on the second end edge thereof substantially midway between the first and second side edges thereof to points at the intersections of the first end edge thereof and the first and second side edges thereof, the blanks overlying each other with the end panel of one blank overlying a portion of and joined to the side panel of the other blank and the fold-in panels of the one blank overlying portions of and joined to the top and bottom panels of the other blank, the joined panels defining further 180° fold lines, said method comprising:
positioning the blanks on an erecting surface with a stop member adjacent the end panel of one of the blanks; advancing the blanks in a first direction against the stop member to cause the blanks to form 90° folds on the first 90° fold line, the first and second 180° fold lines and the further 180° fold lines; applying suction beneath one of the top panel and the bottom panel of the underlying one of the blanks; advancing the blanks in a direction perpendicular to the first direction with the suction maintaining the one panel substantially stationary to cause the blanks to form 90° folds on the second and third 90° fold lines and to form 180° folds on the 180° fold lines of the second and fourth fold-in panels; and on the fold lines joining the fold-in panels to the top and bottom panels; and sealing the bottom panels of the two blanks together.
- 18. Apparatus for erecting a carton from a pair of blanks, each blank including a side panel having substantially parallel first and second end edges and substantially parallel top and bottom edges extending substantially perpendicular to the end edges; an end panel having first and second side edges substantially parallel with the side panel end edges, and having substantially parallel top and bottom edges, said end panel extending from said side panel with the end panel first side edge joined to the side panel second end edge to define a first 90° fold line and with the end panel top and bottom edges being extensions of the side panel top and bottom edges respectively; a top panel having first and second side edges substantially parallel with the side panel top edge, and having substantially parallel first and second end edges, said top panel extending from said side panel with the top panel first side edge joined to the side panel top edge to define a second 90° fold line and with the top panel first and second end edges being extensions of the side panel first and second end edges respectively; a bottom panel having first and second side edges substantially parallel with the side panel bottom edge, and having substantially parallel first and second end edges, said bottom panel extending from said side panel with the bottom panel first side edge joined to the side panel bottom edge to define a third 90° fold line and with the bottom panel first and second end edges being extensions of the side panel first and second end edges respectively; a first fold-in panel having first and second end edges substantially parallel with the end panel top edge, and having substantially parallel first and second side edges, said first fold-in panel extending from said end panel with the first fold-in panel first end edge joined to the end panel top edge to define a fourth 90° fold line, with the first fold-in panel side edges being extensions of the end panel first and second side edges respectively, and with the first fold-in panel first side edge joined to the top panel second end edge to define a first 180° fold line; a second fold-in panel having first and second end edges substantially parallel with the end panel bottom edge, and having substantially parallel first and second side edges, said second fold-in panel extending from said end panel with the second fold-in panel first end edge joined to the end panel bottom edge to define a fifth 90° fold line, with the second fold-in panel side edges being extensions of the end panel first and second side edges respectively, and with the second fold-in panel first side edge joined to the bottom panel second end edge to define a second 180° fold line; each fold-in panel having 180° fold lines extending from a point on the second end edge thereof substantially midway between the first and second side edges thereof to points at the intersections of the first end edge thereof and the first and second side edges thereof, said apparatus comprising:
an erecting surface for supporting the blanks with the end panel of one blank overlying a portion of and joined to the side panel of the other blank and the fold-in panels of the one blank overlying portions of and joined to the top and bottom panels of the other blank, the joined panels defining further 180° fold lines; a stop member on said erecting surface; a first actuator for advancing the blanks in a first direction against the stop member to cause the blanks to form 90° folds on the first 90° fold line, the first and second 180° fold lines, and the further 180° fold lines; a vacuum source for applying suction beneath one of the top panel and the bottom panel of the underlying one of the blanks; a second actuator for advancing the blanks in a direction perpendicular to the first direction while suction from the vacuum source maintains the one panel substantially stationary to cause the blanks to form 90° folds on the second and third 90° fold lines and to form 180° folds on the 180° fold lines of the fold-in panels and on the fold lines joining the fold-in panels to the top and bottom panels; and a sealing mechanism for sealing the bottom panels of the two blanks together.
CROSS-REFERENCE TO RELATED APPLICATION
[0001] This application is related to U.S. Provisional Patent Application No. 60/187,407 filed Mar. 7, 2000.
Provisional Applications (1)
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Number |
Date |
Country |
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60187407 |
Mar 2000 |
US |