Carton, a blank for producing a carton, and methods and apparatus for erecting, closing, and sealing a carton

Information

  • Patent Grant
  • 6668525
  • Patent Number
    6,668,525
  • Date Filed
    Friday, August 30, 2002
    22 years ago
  • Date Issued
    Tuesday, December 30, 2003
    21 years ago
  • Inventors
  • Original Assignees
    • (Tuchahoe, NY, US)
  • Examiners
    • Rada; Rinaldi I.
    • Tran; Louis
    Agents
    • Antonelli, Terry, Stout & Kraus, LLP
Abstract
A method of and an apparatus for erecting a carton, and a method of and an apparatus for closing a carton. The carton has 180° fold lines with a compressed area at each end and a slit joining the compressed areas. A carton is erected by moving the blank in a first direction against a stop to form a first set of 90° folds, holding the blank stationary with a suction while pushing the blank in a second direction to form a second set of 90° folds, erecting the carton. A filled carton is closed by advancing it through the central opening of a V-shaped member to increasingly fold the carton top panels. The closed carton is sealed by advancing it through a second V-shaped member and into contact with a pivotally supported sealing device.
Description




FIELD OF THE INVENTION




The present invention pertains to a carton, a blank for producing a carton, and methods and apparatuses for erecting, closing and sealing a carton. More particularly, the present invention pertains to a carton which can be rapidly and automatically erected and, after filling, automatically and rapidly closed and sealed. The present invention further pertains to methods and apparatuses for erecting, closing, and sealing cartons of different sizes without adjustment of the apparatuses to accommodate the different sizes. The present invention is particularly suited for, but not limited to, corrugated cartons. Thus, while the following description and drawings make reference to corrugated cartons, the invention is applicable to cartons of other materials.




BACKGROUND OF THE INVENTION




Numerous businesses need to ship large quantities of goods and utilize cartons, particularly corrugated cartons, to hold the goods during shipment. Consequently, such businesses desire to be able to rapidly erect, fill, close, and seal their shipping cartons.

FIG. 1

illustrates a typical prior art carton


10


having side surfaces


12


and end surfaces


14


. Carton


10


also includes a bottom surface (not shown). Closure panels


16


extend upwardly from side surfaces


12


, while closure panels


18


extend upwardly from end surfaces


14


.

FIG. 2

depicts a carton blank


20


from which a carton


10


might be erected. Carton blank


20


includes the panels


12


-


18


shown in FIG.


1


and also bottom panels


22


and


24


which correspond, respectively, with the top panels


16


and


18


. Preferably, carton blank


20


also includes a sealing strip


26


which extends from one panel, such as the outermost end panel


14


as illustrated in

FIG. 2

, so that when the carton is erected, strip


26


can be sealed to the adjacent side panel


12


, as illustrated in FIG.


1


. To enable the necessary folds, panels


16


and


18


must be separated by slots


19


, and likewise panels


22


and


24


must be separated by slots


25


. Consequently, it is time consuming and expensive to form blank


20


.




Erecting carton


10


from blank


20


requires folding panels


22


and


24


inwardly 90°, making 90° folds at the junctions of the panels


12


and


14


, sealing the junction of the two bottom panels


22


, and sealing the sealing strip


26


to the adjacent panel. The several folds must be performed in sequence, and so require significant time.




Once carton


10


is filled with goods, panels


18


are folded inwardly to overlie those goods, and then panels


16


are folded over panels


18


and the goods to close the carton. The carton then might be sealed, for example by applying a tape along the junction of the two panels


16


.

FIG. 3

depicts the resulting closed carton


10


. The four separate closure panels


16


,


18


must be separately folded, with panels


18


folded before panels


16


. Consequently, a significant time is required to close carton


10


. The junction of the two top panels


16


must then be sealed.




While these various operations might be mechanized, still the large number of steps results in the operations being time consuming. In addition, different sizes of cartons require different equipment sizes in order to perform the operations mechanically. This requires either different apparatuses for different carton sizes, or an apparatus which is adjustable in size, then necessitating the adjustment of the size each time the carton size changes. In addition to being time consuming, these approaches are expensive.





FIG. 9

depicts a carton


162


having side panels


32


,


52


and end panels


42


,


62


which bridge the side panels. First and second top panels


72


,


112


extend upwardly from side panels


32


,


52


, while first and second fold-in panels


92


,


132


extend upwardly from end panels


42


,


62


and bridge the top panels. Panels


72


,


92


,


112


and


132


are joined to their respective side panels and end panels


32


,


42


,


52


,


62


by 90° fold lines


74


,


94


,


114


, and


134


. Each fold-in panel


92


,


132


has a pair of fold lines


152


which extend from a point substantially at the center of the panel upper edge opposite fold line


94


,


134


to the corners of the panel


92


,


132


at the ends of fold line


94


,


134


. Pressure on any panel


72


,


92


,


112


or


132


can cause the fold-in panels


92


,


132


to be folded inwardly on the fold lines


94


,


134


, forming a 180° fold at each fold line


152


and causing top panels


72


,


112


to fold over the top of carton


162


, as depicted in

FIGS. 10 and 11

. Continued such pressure will bring carton


162


to its closed condition, depicted in FIG.


12


.




The necessity to make a 180° fold in each fold line


152


has limited the applicability of this type of carton. By way of example, U.S. Pat. No. 2,439,435 shows such a carton used for moisture-proof packaging. However, to permit the 180° folds that are necessary, the carton of this patent is made of paper board. U.S. Pat. No. 5,143,281 shows such a carton made of cardboard having a foil to provide a liquid-tight package. U.S. Pat. No. 5,078,315 likewise shows a liquid containing package having 180° folds. This package is formed of a laminate of paper, thermal plastic, and possibly aluminum foil. U.S. Pat. No. 2,810,506 shows a carton with 180° folds which is made of a sheet material. U.S. Pat. No. 5,056,707 similarly shows a carton made of a sheet material coated with thermoplastics to permit containing of liquids. All of thin material can readily be folded 180°. However, cartons made of such thin materials are unsuitable for heavy duty cartons used for shipping.




U.S. Pat. No. 915,579 shows a shipping container made of a corrugated material and utilizing 180° folds on end flaps. However, the end flaps are first crushed to permit such folding. This, of course, destroys the corrugations and weakens the materials. U.S. Pat. No. 2,926,777 also shows a shipping container made of a corrugated material and having 180° folds. However, to permit such folds in the corrugated material, the fold lines are scored. This severs the corrugation and weakens the material.




SUMMARY OF THE INVENTION




In one aspect, the present invention is a corrugated carton including top panels joined by fold-in panels that fold 180° on fold lines uniquely designed to facilitate that folding. In a second aspect, the present invention is a blank for producing such a corrugated carton. Further aspects of the present invention are methods of and apparatuses for erecting, closing, and sealing a corrugated carton. The carton blank has 180° fold lines that include compressed area at each end and a slit joining the compressed areas. The apparatus for erecting the carton includes a vacuum source for holding the carton stationary as it is erected. The carton closing apparatus includes a V-shaped member that closes the carton top regardless of the carton size. The apparatus for sealing the carton has a second V-shaped member and a sealing arm that is pivotally suspended to bring a sealing wheel into contact with the carton. The carton can be erected, closed, and sealed by hand, if desired, and such manual operations are more readily done with the carton of the present invention than with the prior art carton of FIG.


1


. All the panels that close the carton can be folded into place at the same time by simply pressing on any one of the panels.











BRIEF DESCRIPTION OF THE DRAWINGS




These and other aspects and advantages of the present invention are more apparent from the following detailed description and claims, particularly when considered in conjunction with the accompanying drawings in which like parts bear like reference numerals: In the drawings:





FIG. 1

depicts an open prior art carton;





FIG. 2

depicts a carton blank from which the carton of

FIG. 1

can be erected;





FIG. 3

depicts the carton of

FIG. 1

closed;





FIG. 4

depicts a first preferred embodiment of a carton blank in accordance with the present invention;





FIG. 5

is an enlarged fragmentary view of area


5





5


of

FIG. 4

;





FIG. 6

is a sectional view taken on line


6





6


of

FIG. 5

;





FIG. 7

is a sectional view taken on line


7





7


of

FIG. 5

;





FIG. 8

is a fragmentary view of a 180° fold as made in a carton blank in accordance with the present invention;





FIGS. 9-13

depict a carton in accordance with the present invention in various degrees of closing;





FIGS. 14-21

illustrate preferred embodiments of a method of and an apparatus for erecting a carton in accordance with the present invention;





FIG. 22

depicts a second preferred embodiment of a carton blank in accordance with the present invention;





FIGS. 23-28

illustrate preferred embodiments of methods and apparatuses for closing and sealing a carton in accordance with the present invention; and





FIG. 29

depicts an alternative embodiment of a carton in accordance with the present invention.











DETAILED DESCRIPTION





FIG. 4

depicts a preferred embodiment of a carton blank


30


from which a carton in accordance with the present invention can be erected. Blank


30


includes a first side panel


32


having a first end edge


34


, a second end edge


36


, a top edge


38


and a bottom edge


40


. End edges


34


and


36


are substantially parallel with each other, while top edge


38


and bottom edge


40


are substantially parallel with each other and substantially perpendicular to edges


34


and


36


. Blank


30


further includes a first end panel


42


having a first side edge


44


, a second side edge


46


, a top edge


48


, and a bottom edge


50


. Carton blank


30


also includes a second side panel


52


having a first end edge


54


, a second end edge


56


, a top edge


58


, and a bottom edge


60


. Carton


30


further includes a second end panel


62


having a first side edge


64


, a second side edge


66


, a top edge


68


, and a bottom edge


70


. Edges


46


,


54


,


56


,


64


and


66


are substantially parallel with edge


34


, while edges


48


,


58


, and


68


are extensions of edge


38


, and edges


50


,


60


, and


70


are extensions of edge


40


.




Carton blank


30


also includes a first top panel


72


having a first side edge


74


, a second side edge


76


, a first end edge


78


, and a second end edge


80


. Edges


74


and


76


are substantially parallel with edge


38


, and edges


78


and


80


are extensions of edges


34


and


36


, respectively. Carton blank


30


includes a first bottom panel


82


having a first side edge


84


, a second side edge


86


, a first end edge


88


, and a second end edge


90


. Edges


84


and


86


are substantially parallel with edge


38


, while edges


88


and


90


are extensions of edges


34


and


36


, respectively. Carton blank


30


also includes a first fold-in panel


92


having a first end edge


94


, a second end edge


96


, a first side edge


98


, and a second side edge


100


. Edges


94


and


96


are extensions of edges


74


and


76


, respectively, while edges


98


and


100


are extensions of edges


44


and


46


, respectively. Carton blank


30


has a second fold-in panel


102


having a first end edge


104


, a second end edge


106


, a first side edge


108


, and a second side edge


110


. Edges


104


and


106


are extensions of edges


84


and


86


respectively, while edges


108


and


110


are extensions of edges


44


and


46


, respectively. Carton blank


30


includes a second top panel


112


having a first side edge


114


, a second side edge


116


, a first end edge


118


, and a second end edge


120


. Edges


114


and


116


are extensions of edges


94


and


96


, respectively, while edges


118


and


120


are extensions of edges


54


and


56


, respectively. Carton blank


30


includes a second bottom panel


122


having a first side edge


124


, a second side edge


126


, a first end edge


128


, and a second end edge


130


. Edges


124


and


126


are extensions of edges


104


and


106


, respectively, while edges


128


and


130


are extensions of edges


54


and


56


, respectively. Carton blank additionally includes a third fold-in panel


132


having a first end edge


134


, a second end edge


136


, a first side edge


138


, and a second side edge


140


. Edges


134


and


136


are extensions of edges


114


and


116


, respectively, while edges


138


and


140


are extensions of edges


64


and


66


, respectively. Carton blank


30


includes a fourth fold-in panel


142


having a first end edge


144


, a second end edge


146


, a first side edge


148


and a second side edge


150


. Edges


144


and


146


are extensions of edges


124


and


126


, respectively, while edges


148


and


150


are extensions of edges


64


and


66


, respectively.




First end panel


42


extends from first side panel


32


, with first side edge


44


of first end panel


42


joined to second side edge


36


of first side panel


32


to define a 90° fold line. Second side panel


52


extends from first end panel


42


, with first end edge


54


joined to second side edge


46


to define a 180° fold line. Second end panel


62


extends from second side panel


52


, with first side edge


64


joined to second end edge


56


to define a 90° fold line. First top panel


72


extends from first side panel


32


, with first side edge


74


joined to top edge


38


to define a 90° fold line. First bottom panel


82


extends from first side panel


32


, with first side edge


84


joined to bottom edge


40


to define a 90° fold line. First fold-in panel


92


extends from first end panel


42


, with first end edge


94


joined to top edge


48


to define a 90° fold line and with first side edge


98


joined to second end edge


80


to define a 180° fold line. Second fold-in panel


102


extends from first end panel


42


, with first end edge


104


joined to bottom edge


50


to define a 90° fold line and with first side edge


108


joined to second end edge


90


to define a 180° fold line. Second top panel


112


extends from second side panel


52


, with first side edge


114


joined to top edge


58


to define a 90° fold line and with first end edge


118


joined to second side edge


100


of first fold-in panel


92


to define a 180° fold line. Second bottom panel


122


extends from second side panel


52


, with first side edge


124


joined to bottom edge


60


to define a 90° fold line and with first end edge


128


joined to second side edge


110


of second fold-in panel


102


to define a 180° fold line. Third fold-in panel


132


extends from second end panel


62


, with first end edge


134


joined to top edge


68


to define a 90° fold line and with first side edge


138


joined to second end edge


120


of top panel


112


to define a 180° fold line. Fourth fold-in panel


142


extends from second end panel


62


, with first end edge


144


joined to bottom edge


70


to define a 90° fold line and with first side edge


148


joined to second end edge


130


of bottom panel


122


to define a 180° fold line.




Each fold-in panel


92


,


102


,


132


, and


142


includes a pair of 180° fold lines


152


which extend from a point on the second end edge


96


,


106


,


136


,


146


, of the respective panel substantially midway between the first and second side edges of such panel to points at the intersections of the first end edge


94


,


104


,


134


,


144


of the respective panel to points at the intersections of that first end edge and the first and second side edges of such panel.




Preferably, carton blank


30


also includes a sealing strip


154


, for example extending from third fold-in panel


132


, second end panel


62


, and fourth fold-in panel


142


as depicted in FIG.


4


. Sealing strip


154


includes fold lines which are extensions of the 90° fold lines defined by edges


68


and


134


and edges


70


and


144


. After carton blank


30


has been manufactured, it is folded 180° on the fold line defined by edges


46


,


54


,


100


,


110


,


118


, and


128


, and sealing strip


154


is sealed to panels


72


,


32


, and


82


, forming the folded carton blank as depicted in FIG.


15


. Alternatively, sealing strip


154


can be omitted, and panels


132


,


62


, and


142


sealed to panels


72


,


32


, and


82


by other means such as a sealing tape. Further, instead of making folded carton blank in one piece, it can be made in two pieces which are then sealed together, as discussed below with regard to FIG.


22


.





FIGS. 5-8

show the form of the 180° fold lines. Each 180° fold line includes first and second compressed areas


156


which extend from opposite ends of the 180° fold line for a distance in the order of about two inches and which are joined by a slit


158


. Each compressed area


156


is preferably oval in shape with a maximum width in the order of from about ⅜ inch to about ½ inch for standard packing carton corrugated panels. As can be seen in

FIG. 6

, each compressed area


156


extends into the material of carton blank


30


a substantial distance, while leaving the adjacent panel portions joined. Preferably, a protrusion


160


extends from the undersurface of carton blank


30


, substantially along the center line of each compressed area


156


to define a fold line. As can be seen in

FIG. 7

, each slit


158


extends through carton blank


30


.





FIG. 8

illustrate the manner in which carton blank


30


can be folded 180° as a result of the 180° fold lines formed by compressed areas


156


and slits


158


. As can be seen in

FIG. 8

, as a result of compressed areas


156


, the 180° fold is readily made without unduly stressing the carton blank material.





FIGS. 9-13

illustrate the manner in which a carton


162


formed from carton blank


30


can be closed after the carton has been erected and filled. In

FIG. 9

, carton


162


is illustrated with top panels


72


and


112


and first and second fold-in panels


92


and


132


extending upwardly from their corresponding side panels and end panels.

FIG. 10

illustrates carton


162


when fold-in panels


92


and


132


are initially folded in on 180° fold lines


152


. Top panels


72


and


112


are folded partially together.

FIG. 11

depicts carton


162


with the fold-in panels


152


further folded in and with top panels


72


and


112


folded closer together.

FIG. 12

illustrates carton


162


full closed.

FIG. 13

shows the closed carton


162


with top panels


72


and


112


sealed together, for example by a sealing tape


164


. Carton


162


can be closed and sealed with the method and apparatus of the present invention. Alternatively, if desired, carton


162


can be closed and sealed, as well as erected, manually. Manual erecting and closing of carton


162


can be done rapidly by simply pressing on any one of the bottom panels to erect the carton and any one of the top panels to close the carton. Pressing on any one of the bottom panels or of the top panels causes all of the bottom panels or the top panels to fold inwardly, closing the bottom or the top.





FIGS. 14-21

illustrate an apparatus


166


for erecting carton


162


from carton blank


30


in accordance with a preferred embodiment the present invention. Apparatus


166


includes an erecting surface


168


. A number of carton blanks


30


are provided adjacent one end of erecting surface


168


, preferably standing on edge as illustrated in FIG.


14


. When a carton


162


is to be erected, one of the carton blanks


30


is released from the stack and falls onto erecting surface


168


as depicted in FIG.


15


. Carton blank


30


is then supported on erecting surface


168


with end panel


62


overlying a portion of side panel


32


, with third and fourth fold-in panels


132


and


142


overlying portions of first top panel


72


and first bottom panel


82


respectively, and with sealing strip


154


sealed to side panel


32


, top panel


72


and bottom panel


82


. If desired, rather than the single piece carton blank


30


of

FIG. 4

, the carton blank could be formed of two blanks


169


as illustrated in FIG.


22


. The two blanks


169


are then positioned one over the other, with one rotated 180° with respect to the other, and the sealing strip of each blank is sealed to the other blank. This construction provides a carton blank


30


just as illustrated in FIG.


15


.




A first actuator


170


is provided adjacent one end of erecting surface


168


, and a second actuator


174


is provided adjacent one side of the erecting surface, as depicted in

FIG. 14. A

vacuum belt


175


having a number of openings


176


defines an erecting position adjacent the corner of erecting surface


168


remote from actuators


170


and


174


. Openings


176


are connected to a vacuum source (not shown). As illustrated in

FIG. 16

, first actuator


170


advances the carton blank


30


until the joined edges


34


and


66


abut against a stop member


172


adjacent the end of erecting surface


168


opposite actuator


170


. Second actuator


174


then advances the blank


30


in a direction perpendicular to that of actuator


170


so that one corner of blank


170


overlies the openings


176


at a portion of vacuum belt


175


, as depicts in FIG.


17


. Suction is then applied through openings


174


, firmly holding in place bottom panel


82


, which is beneath fourth fold-in panel


142


. First actuator


170


advances further, causing the carton blank to fold 90° on the fold lines defined by the respective joined edges


36


-


42


,


80


-


98


,


90


-


108


,


46


-


54


,


100


-


118


,


110


-


128


,


56


-


64


,


120


-


138


, and


130


-


148


, bringing the partially erected carton to the position depicted in FIG.


18


. As illustrated in

FIG. 19

, second actuator


174


then advances the carton blank in its direction of travel while suction is continued through openings


176


, causing the carton blank to fold 90° on the fold lines defined by the respective joined edges


38


-


74


,


40


-


84


,


48


-


94


,


50


-


104


,


58


-


114


,


60


-


124


,


68


-


134


, and


70


-


144


. This erects the carton


162


and positions it over several of the openings


176


of vacuum belt


175


, as depicted in FIG.


19


.

FIG. 20

illustrates vacuum belt


175


moving carton


162


over a sealing unit


178


, for example a tape sealing unit, which seals bottom panels


82


and


122


together, completing the erection of carton


162


.

FIG. 21

then depicts the erected carton


162


being conveyed for filling while a second carton blank


30


is released onto erecting surface


168


.





FIGS. 23-28

illustrate the closing of the filled carton


162


in accordance with preferred embodiments of the present invention. Filled cartons are conveyed by a first conveyor


180


to a conveyor


182


of carton closing apparatus


184


. A pair of upwardly extending frame member


186


pivotally support a V-shaped centering member


188


above conveyor


182


. As seen in

FIG. 24

, centering member


188


includes a pair of arms


190


which have their upper ends pivotally mounted to the upper ends of frame members


186


. The lower ends of arms


190


are connected together at a point above substantially the center of conveyor


182


. As the filled container


162


progresses on conveyor


182


, it enters the central opening between arms


190


of centering member


188


. As container


162


progresses further, arms


190


contact the top panels


72


and


112


of carton


162


. The initial contact assures that carton


162


is substantially centered on conveyor


182


. Further movement of container


162


on conveyor


182


brings carton


162


into a more narrow portion of the central opening of centering member


188


, as depicted in FIG.


25


. This causes arms


190


to force top panels


72


and


112


to fold, resulting in fold-in panels


92


and


132


folding progressively inwardly as depicted in

FIGS. 10

,


11


and


26


. Continued movement of carton


162


on conveyor


182


results in full closing of top panel


72


and


112


over the carton as depicted in

FIGS. 27 and 28

, providing the closed carton of FIG.


12


.




The V-shaped form of centering member


188


allows carton closing apparatus


184


to be used with cartons of various sizes. Regardless of the height or width of the carton, its top panels


72


and


112


will contact arms


190


and be closed as the carton progresses on conveyor


182


.




Once the carton


162


is fully closed, as depicted in

FIG. 27

, the carton can be sealed by sealing apparatus


192


. As depicted in

FIG. 23

, sealing apparatus


192


includes a conveyor


194


to which the closed cartons are transferred from conveyor


182


.

FIG. 23

depicts a closed carton


162




a


on conveyor


194


. Closing apparatus


192


includes a pair of frame members


196


which pivotally support a centering member


198


, similar to centering member


188


. Again, centering member


198


assures that carton


162




a


is substantially centered on conveyor


194


. Support members


196


further pivotally support sealing arm


200


above the central opening of centering member


198


. Sealing arm


200


rotatably supports a reel


202


of tape or other suitable sealing material. Sealing arm


200


terminates in a first sealing roller


204


and pivotally supports an arm


206


which supports a second sealing roller


208


. Tape


210


from reel


202


wraps around rollers


208


and


204


and onto the leading end panel


62


of carton


162




a,


as depicted in FIG.


23


. As carton


162




a


progresses on conveyor


194


, sealing arm


200


pivots upwardly, bringing sealing rollers


204


and


208


onto the top surface of the closed carton


162


. This applies tape along the junction of top panels


72


and


112


of carton


162




a,


as illustrated in FIG.


25


. Further movement of carton


162




a


on conveyor


194


results in rollers


204


and


208


progressing down the second end panel


42


of carton


162




a,


as depicted in FIG.


27


. The sealing mechanism can include a blade or other suitable means which is actuated by movement of the arm


206


to the position of

FIG. 27

to cut the tape once carton


162




a


is fully sealed.





FIG. 29

depicts an alternative embodiment of carton


162




b


having a strip


212


of sealing tape afixed to top panel


112


so that when top panels


72


and


112


are closed, the strip will adhere to panel


72


, sealing the carton. With this embodiment, sealing apparatus


192


is not necessary.




The present invention is thus seen to provide an improved carton blank that can be readily erected closed, and sealed, and improved methods of and apparatuses for erecting, closing, and scaling cartons. Although the invention has been described with reference to preferred embodiments, rearrangements, alterations, and substitutions can be made, and still the result will be within the scope of the invention.



Claims
  • 1. A method of closing and sealing a carton having a bottom surface, first and second side surfaces extending upwardly from first and second sides of the bottom surface respectively, first and second end surfaces extending upwardly from first and second ends of the bottom surface respectively and bridging opposite ends of the first and second side surfaces, first and second top panels extending upwardly from the first and second side surfaces respectively, and first and second fold-in panels extending upwardly from the first and second end surfaces respectively and bridging opposite ends of the first and second top panels, said method comprising:providing a movement path beneath a central opening formed between the arms of a substantially V shaped centering member having two arms, each arm having a first end and a second end, the arm first ends being spaced apart to form the wide end of the V shape, with sufficient width to permit the carton to enter the central opening, and the arm second ends being connected together to form the point of the V shape, the centering member wide end being pivotally mounted above the movement path, and the centering member point hanging down toward the movement path, with the movement path extending beneath a central opening formed between the arms of a second substantially V shaped member having two arms, each arm of the second V shared member having a first end and a second end, the arm first ends of the second V shaped member being spaced apart to form the wide end of the V shape, and the arm second ends of the second V shaped member being connected together to form the point of the V shape, the second V shaped member wide end being pivotally mounted above the extended movement path, and the second V shaped member point hanging down toward the extended movement path, the second V shaped member further having a sealing arm with a first end pivotally mounted above the central opening of the second V shaped member and a second end hanging down through the central opening of the second V shaped member toward the movement path and having a seal dispenser thereon; advancing the carton along the movement path and into the central opening of the centering member from the wide end toward the narrow end, with the carton first and second top panels and first and second fold-in panels extending upwardly from the first and second side surfaces and first and second end surfaces, respectively, to cause the arms to contact the carton and center the carton on the movement path; continuing to advance the carton along the movement path and into a more narrow portion of the central opening of the centering member to cause the arms to fold all the top panels over the carton simultaneously, with the carton fold-in panels folding inwardly beneath the top panels, thereby closing the top of the carton; and continuing to advance the closed carton along the extended movement path and beneath the central opening of the second V shaped member to cause the seal dispenser to contact the closed top of the carton as the carton moves on the movement oath and dispense a sealing material onto adjacent edges of the top panels, sealing the first and second top panels together to seal the closed carton.
  • 2. Apparatus for closing and sealing a carton having a bottom surface, first and second side surfaces extending upwardly from first and second sides of the bottom surface respectively, first and second end surfaces extending upwardly from first and second ends of the bottom surface respectively and bridging opposite ends of the first and second side surfaces, first and second top panels extending upwardly from the first and second side surfaces respectively, and first and second fold-in panels extending upwardly from the first and second end surfaces respectively and bridging opposite ends of the first and second top panels, said apparatus comprising:means defining a movement path; a substantially V shaped centering member having two arms, with a central opening between the arms, each arm having a first end and a second end, the arm first ends being spaced apart to form the wide end of the V shape, with sufficient width to permit the carton to enter the central opening, and the arm second ends being connected together to form the point of the V shape; means pivotally mounting the centering member wide end above the movement path with the centering member point hanging down toward the movement path, to permit the carton to enter the central opening of the centering member so that the arms contact the carton to center the carton on the movement path and fold all the top panels over the carton simultaneously, with the carton fold-in panels folding inwardly beneath the top panels, thereby closing the top of the carton; a second substantially V shaped member having two arms, with a central opening between the arms, each arm of the second V shaped member having a first end and a second end, the arm first ends of the second V shaped member being spaced apart to form the wide end of the V shape, and the arm second ends of the second V shaped member being connected together to form the point of the V shape; means pivotally mounting the second V shaped member wide end above the movement path with the second V shaped member point hanging down toward the movement path; a sealing arm; means pivotally mounting the first end of the sealing arm above the central opening of the second V shaped member with the second end of the sealing member hanging down through the central opening of the second V shared member toward the movement path; and a seal dispenser mounted on the second end of the sealing arm to contact the closed top of the carton as the carton moves on the movement path and dispense a sealing material onto adjacent edges of the top panels, sealing the first and second top panels together to seal the closed carton.
  • 3. A method of sealing a closed carton having a bottom surface, first and second side surfaces extending upwardly from first and second sides of the bottom surface respectively, first and second end surfaces extending upwardly from first and second ends of the bottom surface respectively and bridging opposite ends of the side surfaces, and first and second top panels extending over the carton from the first and second side surfaces respectively to close the top of the carton, said method comprising:providing a movement path beneath a central opening formed between the arms of a substantially V shaped member having two arms, each arm of the V shaped member having a first end and a second end, the arm first ends of the V shaped member being spaced apart to form the wide end of the V shape, and the arm second ends of the V shaped member being connected together to form the point of the V shape, the V shaped member wide end being pivotally mounted above the movement path, and the V shaped member point hanging down toward the movement path, the V shaped member further having a sealing arm with a first end pivotally mounted above the central opening of the V shaped member and a second end hanging down through the central opening of the V shaped member toward the movement path and having a seal dispenser thereon, said method comprising: advancing the closed carton along the movement path and beneath the central opening of the V shaped member to cause the seal dispenser to contact the closed top of the carton as the carton moves on the movement path and dispense a sealing material onto adjacent edges of the top panels, sealing the first and second top panels together to seal the closed carton.
  • 4. Apparatus for sealing a closed carton having a bottom surface, first and second side surfaces extending upwardly from first and second sides of the bottom surface respectively, first and second end surfaces extending upwardly from first and second ends of the bottom surface respectively and bridging opposite ends of the first and second side surfaces, and first and second top panels extending over the carton from the first and second side surfaces respectively to close the top of the carton, said apparatus, comprising:means defining a movement path; a substantially V shaped member having two arms, with a central opening between the arms, each arm of the V shaped member having a first end and a second end, the arm first ends being spaced apart to form the wide end of the V shape, and the arm second ends being connected together to form the point of the V shape; means pivotally mounting the V shaped member wide end above the movement path with the V shaped member point hanging down toward the movement path; a sealing arm; means pivotally mounting the first end of the sealing arm above the central opening of the V shaped member with the second end of the sealing member hanging down through the central opening of the V shaped member toward the movement path; and a seal dispenser mounted on the second end of the sealing arm to contact the closed top of the carton as the carton moves on the movement path and dispense a sealing material onto adjacent edges of the top panels, sealing the first and second top panels together to seal the closed carton.
CROSS-REFERENCE TO RELATED APPLICATION

This application is related to U.S. Provisional Patent Application No. 60/187,407 filed Mar. 7, 2000 and is a divisional application of U.S. patent application Ser. No. 09/799,611 filed Mar. 7, 2001 now U.S. Pat. No. 6,467,682.

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Provisional Applications (1)
Number Date Country
60/187407 Mar 2000 US