The present invention is directed to an improved blank for producing a carton, and a carton erected therefrom. The invention is particularly suited for, but not limited to, corrugated blanks and cartons. Thus, while the following description and drawings make reference to corrugate blanks and cartons, the invention is applicable to blanks and cartons of other materials.
U.S. Pat. Nos. 6,467,682; 6,668,525; 6,886,311 and 6,951,530 disclose a carton, a blank for producing a carton, and methods and apparatus for erecting, closing and sealing a carton. The blank for erecting a carton has fold-in panels that include 180° fold lines with a compressed area at each end and a straight slit joining the compressed areas. A carton is erected by moving the blank in a first direction against a stop to form a first set of 90° folds, holding the blank stationary with a suction while pushing the blank in a second direction to form a second set of 90° folds, erecting the carton. A filled carton is closed by advancing it through the central opening of a V-shaped member to increasingly fold the continuous closure panel formed by the carton top panels. The closed carton is sealed by advancing it through a second V-shaped member and into contact with a pivotally supported sealing device. The disclosures of the aforementioned U.S. patents are hereby incorporated by reference.
An example of this known carton blank 30 from which a carton can be erected is shown in
Carton blank 30 also includes a first top panel 72 having a first side edge 74, a second side edge 76, a first end edge 78, and a second end edge 80. Edges 74 and 76 are substantially parallel with edge 38, and edges 78 and 80 are extensions of edges 34 and 36, respectively. Carton blank 30 includes a first bottom panel 82 having a first side edge 84, a second side edge 86, a first end edge 88, and a second end edge 90. Edges 84 and 86 are substantially parallel with edge 38, while edges 88 and 90 are extensions of edges 34 and 36, respectively. Carton blank 30 also includes a first fold-in panel 92 having a first end edge 94, a second end edge 96, a first side edge 98, and a second side edge 100. Edges 94 and 96 are extensions of edges 74 and 76, respectively, while edges 98 and 100 are extensions of edges 44 and 46, respectively. Carton blank 30 has a second fold-in panel 102 having a first end edge 104, a second end edge 106, a first side edge 108, and a second side edge 110. Edges 104 and 106 are extensions of edges 84 and 86 respectively, while edges 108 and 110 are extensions of edges 44 and 46, respectively. Carton blank 30 includes a second top panel 112 having a first side edge 114, a second side edge 116, a first end edge 118, and a second end edge 120. Edges 114 and 116 are extensions of edges 94 and 96, respectively, while edges 118 and 120 are extensions of edges 54 and 56, respectively. Carton blank 30 includes a second bottom panel 122 having a first side edge 124, a second side edge 126, a first end edge 128, and a second end edge 130. Edges 124 and 126 are extensions of edges 104 and 106, respectively, while edges 128 and 130 are extensions of edges 54 and 56, respectively. Carton blank 30 additionally includes a third fold-in panel 132 having a first end edge 134, a second end edge 136, a first side edge 138, and a second side edge 140. Edges 134 and 136 are extensions of edges 114 and 116, respectively, while edges 138 and 140 are extensions of edges 64 and 66, respectively. Carton blank 30 includes a fourth fold-in panel 142 having a first end edge 144, a second end edge 146, a first side edge 148 and a second side edge 150. Edges 144 and 146 are extensions of edges 124 and 126, respectively, while edges 148 and 150 are extensions of edges 64 and 66, respectively.
First end panel 42 extends from first side panel 32, with first side edge 44 of first end panel 42 joined to second side edge 36 of first side panel 32 to define a 90° fold line. Second side panel 52 extends from first end panel 42, with first end edge 54 joined to second side edge 46 to define a 180° fold line. Second end panel 62 extends from second side panel 52, with first side edge 64 joined to second end edge 56 to define a 90° fold line. First top panel 72 extends from first side panel 32, with first side edge 74 joined to top edge 38 to define a 90° fold line. First bottom panel 82 extends from first side panel 32, with first side edge 84 joined to bottom edge 40 to define a 90° fold line. First fold-in panel 92 extends from first end panel 42, with first end edge 94 joined to top edge 48 to define a 90° fold line and with first side edge 98 joined to second end edge 80 to define a 180° fold line. Second fold-in panel 102 extends from first end panel 42, with first end edge 104 joined to bottom edge 50 to define a 90° fold line and with first side edge 108 joined to second end edge 90 to define a 180° fold line. Second top panel 112 extends from second side panel 52, with first side edge 114 joined to top edge 58 to define a 90° fold line and with first end edge 118 joined to second side edge 100 of first fold-in panel 92 to define a 180° fold line. Second bottom panel 122 extends from second side panel 52, with first side edge 124 joined to bottom edge 60 to define a 90° fold line and with first end edge 128 joined to second side edge 110 of second fold-in panel 102 to define a 180° fold line. Third fold-in panel 132 extends from second end panel 62, with first end edge 134 joined to top edge 68 to define a 90° fold line and with first side edge 138 joined to second end edge 120 of top panel 112 to define a 180° fold line. Fourth fold-in panel 142 extends from second end panel 62, with first end edge 144 joined to bottom edge 70 to define a 90° fold line and with first side edge 148 joined to second end edge 130 of bottom panel 122 to define a 180° fold line.
Each fold-in panel 92, 102, 132, and 142 includes a pair of 180° fold lines 152 which extend from a point on the second end edge 96, 106, 136, 146, of the respective panel substantially midway between the first and second side edges of such panel to respective ones of points at the intersections of the first end edge 94, 104, 134, 144 of the respective panel and the first and second side edges of such panel. The carton blank 30 in the example also includes a sealing strip 154 extending from third fold-in panel 132, second end panel 62, and fourth fold-in panel 142 as depicted in
Instead of the single piece carton blank 30 of
It has been found that the top and bottom panels of cartons erected from these known carton blanks, when closed, have a tendency to spring open from their closed position. There is a need for an improved carton of the above-described type, and an improved carton blank for erecting the carton, which avoids this drawback of the known carton blank and carton.
The present invention addresses the aforementioned need by providing an improved blank of the type described for producing a carton wherein the top and bottom panels of the carton forming the continuous closure panels snap shut upon closing and remain in a closed position after each closure panel is pressed closed. This advantage of the invention is attained by the improved blank of the invention for producing a carton according to the present invention in which each fold-in panel has two 180° fold lines each extending from a point on the second end edge of such panel substantially midway between the first and second side edges thereof to respective ones of points at the intersections of the first end edge thereof and the first and second side edges thereof, wherein each of the two 180° fold lines of the fold-in panels includes a first compressed area extending from a first end of the 180° fold line, a second compressed area extending from a second end of the 180° fold line, and a C-shaped cut extending between the first and second compressed areas. It has been found that with fold-in panels constructed in this manner, a continuous closure panel of the carton, erected from the blank of the invention, upon being pressed toward its closed position will pull itself to its fully closed condition without need of further external pressure, and once in its fully closed condition, the closure panel is held in its fully closed condition.
The blank for producing a carton according to a disclosed, example embodiment employing a C-shaped cut in each of the aforesaid two 180° fold lines of the fold-in panels has C-shaped cuts that each include a straight cut joining the associated first and second compressed areas of the 180° fold line and first and second end cuts extending transverse to the straight cut at respective ends of the straight cut. The end cuts are perpendicular to their associated straight cut in the example embodiment. The end cuts extend from their associated straight cut toward the adjacent side edge of their fold-in panel.
According to a further feature of the blank of the example embodiment, the second edge of each fold-in panel of the blank includes a notch substantially midway between the first and second side edges of the fold-in panel. The aforesaid two 180° fold lines of each fold-in panel extend from spaced locations at the notch. The notches are trapezoidal shaped in the example embodiment. The two 180° fold lines extend from respective corners of the trapezoidal-shaped notch. This construction has been found to permit the closure panel to fold freely on top of itself to its fully closed condition without need of further external pressure and, once in its fully closed condition, the closure panel remains in the fully closed condition.
These and other features and advantages of the present invention will become more apparent from the following detailed description and claims, particularly when considered in conjunction with the accompanying drawings in which like parts bear like reference numerals.
Referring now to the drawings, the improved blank of the invention is shown at 230 in
Each fold-in panel 239-242 in the blank 230 has similar construction, the details of which are explained with respect to one of the fold-in panels, panel 239 in
Each of the two 180° fold lines 352 of each of the fold-in panels 239-242 of the blank 230 further includes a C-shaped cut 247 extending between the first and second compressed areas. See
The second end edge 244 of each fold-in panel 239-242 of the blank 230 in the example embodiment includes a fold control notch 250 substantially midway between the first and second side edges 245 and 246 of the fold-in panel. The two 180° fold lines 352 of each fold-in panel extend from spaced locations at the notch as seen in
A snap closure sequence occurs during closure of the top and bottom closure panels of the carton 362 in
The closure panel automatically continues to pull itself to its fully closed condition, from the condition shown in
The blank 230 in the example embodiment includes a sealing strip 154, FIG. 13 and
The present invention is thus seen to provide an improved carton blank that can be readily erected, closed and sealed, the closure panel of the carton remaining down in a closed position when the panel is pressed closed. The tendency to spring open from the closed position which occurs with the known carton blank and carton erected therefrom is avoided. Although the invention has been described with reference to a preferred embodiment, rearrangements, alternations, and substitutions can be made, and still the result would be within the scope of the invention. For example, the blank 169 in
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