The present invention relate to a flap gripper for a case erector, more particularly to a quick and simple pin changing system for a pin type gripper.
Pin type grippers that employ a combination of substantially straight pins and cooperating domes have been used successfully in case opening systems for corrugated boxes many years. Corrugated boxes are boxes generally make from corrugated board composed of a pair of outer liner with a corrugated medium there between. The corrugated medium connects and holds the liners in substantially parallel spaced relationship. These pin type gripper systems rely on a series of pins that are carefully aligned with domes and that penetrate the open end of panels (flaps) on the corrugated box (i.e. between the liners) in a direction parallel to the longitudinal axis of the corrugations in the medium. The pins combine with their respective adjacent domes to grip the liner there between.
Attention is directed to U.S. Pat. No. 4,553,954 issued Nov. 19, 1985 Sewell et al. which shows a known pin and dome systems and applies it in known manner to grip adjacent panels of a corrugated box and then move them to squared position i.e. at right angles to each other to in effect open the case as part of the case erection process.
One of the major complains about these known systems that has subsisted over the years is the difficulty in adjusting the grippers to accommodate different type of corrugated material from which the boxes may be made. These adjustments are currently achieved in two different ways namely by adjusting the clearance between the pins and their respective adjacent domes or by adding or subtracting to change the total number of pins being employed.
Adjusting the clearance is obtained by removing the pin blocks which are formed with the longitudinal axis of the pins closed to one mounting surface than the opposite mounting surface and flipping the pin blocks and reattaching them so that the position (spacing) of the pins from the surface on which the pins and domes are mounted is changed. In the known systems this is a time consuming process in that it requires the use of tools to remove the pin blocks and requires time to ensure that when the blocks are reassembled in the apparatus they are correctly aligned
Changing the number of pins for reducing the number of pins requires removal of the set screws that hold each individual pin to be removed in its mounting block and removing the pin. Increasing eh number of pins requires positioning the additional pin(s) and inserting and tightening the clamping set screw to clamp the added pin in position. If a set screw was already in place it must at least be loosened the pin inserted and then tightened so that the set screw holds the new pin in place.
Even when the pins are properly inserted there are occasions where slippage is incurred which on occasion results in the case moving relative to the jaws during the squaring operation
It is an object of the present invention to provide a relatively easily and quickly adjustable pin and dome gripping system for corrugated box case erectors to facilitate handling of boxes made of different corrugated material.
It is a further object of the present invention to provide a supplemental gripping system for better locking the case to the jaws during the squaring operation
Broadly the present invention relates to a gripping system for equipment for handling panels formed by laminates having at least one surface ply, said gripper system comprising a pin mounting block on an operating panel of said equipment, said block having a front face and a rear face, at least one passage through said bock, said passage having a longitudinal axis substantially parallel to and spaced from an adjacent face of said operating panel of said equipment and extending from said front face to said rear face, a pin member, said pin member including a holding pin having a free end and a base end, said base end having an abutment element, a releasable latching means, said releasable latching means having a latch positioned to engage said abutment element when said pin member is in an operative positions with said free end projecting beyond said front face of said mounting block and a front face of said abutment element in contact with said rear face of the said mounting block, said releasable latching means being moveable to releasably hold said abutment element in contact with said block, a dome positioned relative to said mounting block so that when said pin member is in operative position with said free end adjacent to said dome said holding pin adjacent to said free end can cooperate with said dome to grip said surface ply there between.
Preferably said releasable latching means engages a rear surface of said abutment element remote from said free end when pin member said is in said operative position.
Preferably said gripping system further includes a releasable stop means positioned relative to said mounting block to engage a rear surface of said abutment element remote from said free end when said pin member is in a retracted position with said holding pin in said passage and said abutment member spaced from said rear face of said mounting block and said free end is not in position to cooperate with said dome to grip said surface ply.
Preferably said releasable latching means and said stop means are positioned so that said releasable latching means cooperates with said pin member to hold said pin member in said retracted position
Preferably said releasable latching means cooperates with a said front face of said abutment element.
Preferably, said mounting block has two said passages, said passages being substantially parallel to each other and positioned substantially the same distance from said surface of said operating panel of said equipment, and wherein said pin member includes a second holding pin parallel to said holding pin, said second holding pin having a free end similar to said free end of said holding pin and wherein said abutment means is a bridging member that interconnects said holding pin and said second holding pin to provide a substantially U-shaped pin member.
Preferably said free end of said holding pin is formed so that when mounted with one side of the holding pin adjacent to said dome the spacing between said dome and the adjacent surface of said arm is less than when an opposite side of said arms opposite said one side is closer to said dome.
Preferably said free end is pointed and said point is offset from an axial centerline of said holding pin toward one side of said holding pin so that when mounted with said one side of the holding pin adjacent to said dome the spacing between said dome and the adjacent surface of said arm is less than when an opposite side of said holding pin opposite said one side is closer to said dome.
Preferably one of said holding pins is shorter than the other and the free end of said one holding pin is too short to cooperate with said dome and grip said one of said surface layers there between.
Preferably said gripping system further comprises a gripper said gripper comprising a moveable gripper member positioned adjacent to said holding pins and moveable between a retracted position and an operative position wherein said gripper member grips said laminate.
Broadly the present invention relates to a gripping system for equipment for handling panels formed by laminates having at least one surface ply, said gripping system comprising a pin mounting block on an operating panel of said equipment, a pin member having a holding pin that terminates in a free end, a dome positioned relative to said mounting block so that when said pin member is in operative position with said free end adjacent to said dome said holding pin adjacent to said free end can cooperate with said dome to grip said surface ply there between, moveable gripper means positioned adjacent to said holding pin when said pin member is in said operative position, said gripper means having a gripping element, and means for moving said gripping element between a gripping position impairing relative movement between a laminated being gripped and said operating panel and a release position.
Preferably said gripper element is said dome and wherein said means for moving moves said dome toward said holding pin when said gripping element is moved to said gripping position.
Preferably said gripper element comprises an impaling pin having a longitudinal axis traversing said panel and wherein said means for moving moves said impaling pin axially toward said holding pin when said gripping element is moved to said gripping position. Preferably said impaling pin impales said surface ply when said gripping element is in said gripping position.
Further features, objects and advantages will be evident from the following detailed description of the preferred embodiments of the present invention taken in conjunction with the accompanying drawings in which;
The prior art device shown in
As shown the device 10 comprises a pair of hinged operating panels or jaws 12 and 14 which as indicated by the arrow 16 are moveable from a receiving or pick-up position where they pick up a knocked down blank to an advanced position directly over a bottom flap folding station into which the squared blank is lowered as indicated by the arrow 17 to fold the bottom flaps.
The jaw or operating panel 14 in this device is pivoted as indicated by the arrow 18 respective to the jaw 12 between the open squaring position shown in
The knocked down blanks 100 (only a portion shown—see
Each gripper 20 is mounted on its jaw or operating panel 12 or 14 with its gripping pins substantially parallel to the surface 12A or 14A of the operating panels 12 or 14 and are positioned to cooperate with dome shaped projections 24 extending from the surface 12A or 14A to grip the adjacent surface layer i.e. the outer layer 102 on opposite sides of the blank 100 in
In operation as the blank 100 is moved as indicated by the arrow 101 and the pins 22 pass inside the panel immediately adjacent to the adjacent surface panel (outside panel 102) while the panels are being deformed by the domes 24 to an undulating shape in the illustration in
In order to change or reposition the pins 22 of a given gripper 20 each discrete pin must be removed from the gripper 20 and a new one mounted which required undoing eh mounting screws taking out the pin inserting a new one and the tightening he screws which was very time consuming and tedious work reducing the output of the equipment.
One of the embodiments of this invention operates essentially as described above, however the improved gripping systems of the present invention significantly improves the operation of the system and overcomes problems that have been plaguing users for about 20 years.
Turning now to
Each gripper 30 is composed of a mounting block 34 mounted to the face 32A of the panel 32 by a suitable means such as screws 36. Each mounting block 34 is provided with at least one passage which is substantially parallel to the surface 32A (see
Each pin member 46 is substantially U-shaped and is formed by a pair of parallel arms which form the substantially parallel gripping pins 42 and 44 and are interconnected at their base ends by an abutment member 48 which also forms a bridging connector 48 in the form of a yoke coupling the two gripping pins 24 and 44 together at their base ends. The abutment member 48 is formed to be easily grasped by an operator to remove invert and replace a pin member and to cooperate with a releasable latching element 60 to be described below to hold the pin member in operative or retracted position as will be described below.
Each of the gripping pins 42 and 44 in the
In an alternate arrangement as shown in
Also mounted on the panel 32 is a spring latching element 60 that has a latching or abutment section 62 at one end thereof and a substantially flat spring element extending there from and terminating between the mounting block 34 and the panel 32 and is held in place preferably by the screws or the like 36 (see
The section 62 may be released by pushing down on the latch 60 and bending the flat spring section 64 to move the section 62 as indicated by the arrow 70 (see
To the rear of the pin member 46 (side of the pin member 46 remote from the mounting block 34) a moveable stop button 72 which is mounted on the panel or jaw 32 in a manner to permit it to be depressed to release the pin member and permit it to be withdrawn from the holding block 34 and inverted as desired.
In the illustrated arrangement the end 76 of the button 72 is trapped in a pocket 78 formed in the panel or jaw 32 and is biased to the extended position shown in
In some instances it may be desired to simply retain the member 46 in inoperative position retaining or retracted position as shown in
It will be evident that to permit the portion 82 to fully cooperate with the face 66 it does so between the holding pins 42 and 44 and thus the latch 60 (at least the latching member 62) will preferably be dimensioned to fit between the pins 42 and 44.
Turning now to
Each member 46A and 46B also has a front face 66A and 66B respectively that act substantially equivalent to the front face 66 as described above i.e. what cooperate with the latch 160 when in retracted position and with the rear face 68 of the mounting block 34 when in operative position.
The latch 160 is very similar to the latch 60 in that it has a latching section 162 similar to the section 62 and a flat spring section 164 that function in essentially the same manner as their corresponding sections, however the section 162 is formed so that it can cooperated and engage the front face 66A or 66B in the area between the latching pin 42A or 42C and the surface 32 i.e. the latching section 162 does not extend from the flat spring 164 as far as the latching section 62 did from its spring 64.
It will be apparent that the single pin members 46A and 46B are essentially identical and the abutment members are preferably sized so that the pin member may be spun on their longitudinal axes as indicated by the arrow 500 in
In the illustrated arrangement a single flat spring 164 and latching section 162 has been shown to accommodate both pin members 46A and 46B, it will be apparent that separated latching members for each pin member may be provided as desired.
Similarly while the mounting blocks 34 have each been shown to accommodate a pair of gripping pins 42, 44,42A, 42B, 42C, 44A and 44B i.e. has a pair of passages 38 and 40 with the single pin members pin members of the
Turning now to
In another embodiment employing a gripper means 200A as shown in
The timing of operation of the gripper 200 or 200A into operative position is controlled in any suitable manner but is not triggered until the laminate is fully in position on the holding pins.
This added gripper 200 or 200A better ensures that the blank does not move relative to the panel or jay 32 and is particularly useful when heavier laminates are used to form the case blank.
It will be apparent that if solenoids such as those shown at 204 and 204A are employed the mechanism for removing blanks at the front of the magazine (not shown) may require revision to accommodate these solenoids (or other mechanisms used to move the gripper) e.g. the separator member that push the leading blank down into the injector that inject the blanks up between the jaws 12 and 14 in the pick-up position may have to be cut away to accommodate these solenoids.
Having described the invention, modifications will be evident to those skilled in the art without departing from the scope of the invention as defined in the appended claims.