Information
-
Patent Grant
-
6644473
-
Patent Number
6,644,473
-
Date Filed
Monday, September 24, 200123 years ago
-
Date Issued
Tuesday, November 11, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Yu; Mickey
- Pickett; John G
Agents
-
CPC
-
US Classifications
Field of Search
US
- 206 3159
- 206 757
- 206 779
- 206 780
- 206 782
- 206 486
- 206 490
- 206 588
- 206 590
- 229 1032
- 229 1033
- 229 190
- 229 1982
- 229 142
- 229 144
- 229 145
- 229 148
- 229 121
- 229 149
- 229 150
- 229 159
-
International Classifications
- B65D8500
- B65D2554
- B65D500
-
Abstract
A carton is provided for displaying balls. The has top, bottom, front, back, and side walls. The top and bottom walls have openings therein sized and shaped to engage the ball substantially along the full circumference of the holes. Additionally, the carton includes interior braces, preferably at the four corners of the box. The ends of the braces have curved edges, the curvature of which correspond to the curvature of the ball, such that the ends of the braces contact the ball substantially along the full length of the braces. The braces preferably urge the ball upwardly (or downwardly) to urge the ball against the edge of the hole in the top (or bottom) wall. The size and shape of the braces and of the holes allow for a frictional engagement of the ball by the carton to reduce the possibility of unassisted movement of the ball relative to the carton. Additionally, the blank from which the carton is formed allows for the carton to be formed easily, quickly, and without the use of glue, staples, or other fastening means.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
Not Applicable
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
Not Applicable.
BACKGROUND OF THE INVENTION
This invention relates to cartons, and, in particular, to a paperboard carton formed from a blank, to hold and display balls.
There are numerous designs for paperboard cartons to hold balls, such as basketballs, soccer balls, volley balls, baseballs, etc. Many of the cartons, especially for the larger balls, display the ball, rather than enclosing the whole ball. These cartons often have only a one or two lines of contact with the ball in the carton or otherwise do not have a good frictional contact with the ball. Hence, the ball can move or turn in the carton. Movement of the ball in the carton can weaken the holding force of the carton on the ball, as well as the carton itself.
When manufacturers package their balls in display cartons, the balls are arranged to display the manufacturers' marks and logos. Because the currently available cartons allow for unassisted movement of the ball (as compared to movement due to consumer handling of the ball), the manufacturers' marks and logos become hidden. It would be beneficial to the manufacturers if the carton would resist such unassisted movement of the ball relative to the carton.
Further, many of the cartons currently available are difficult to fold or require complex machinery to form the carton from the blank.
BRIEF SUMMARY OF THE INVENTION
A new and improved carton for holding and displaying a ball is provided. The carton has a top wall, a bottom wall, a front wall, a back wall, and side walls. The top-to-bottom height of the carton is less than the diameter of the ball. Hence, the top and bottom walls have holes therein through which the ball protrudes when received in the carton. The holes are sized and have a curvature corresponding to the curvature of the ball at a plane of contact between the top and bottom walls and the ball so that the hole edges engage the ball substantially along the full circumference of the openings. The carton also includes interior braces which extend into the carton. Preferably, the braces are positioned at the corners of the box and extend diagonally toward either the top or bottom wall of the carton. The braces have a curved end edges which are sized and to engage the ball substantially along the full length of the respective edges. The engagement of the top and bottom walls and of the braces with the ball substantially preventing unassisted movement of the ball relative to the carton. Further, the upward direction of the braces urges the ball against the top wall hole edge to reinforce the engagement of the top hole edge with the ball, and hence, increase the frictional engagement of the hole edge with the wall.
Preferably, the carton is formed from a one-piece, unitary paperboard or cardboard blank. The blank allows for the carton to be folded quickly and easily, and without the use of glue, staples or other forms of chemical or mechanical fasteners. The blank includes a back panel which forms the back of said carton; a top panel and bottom panels hingedly connected to opposite ends of the back panel for forming the top and bottom walls of the carton. An inner front panel is hingedly connected to an end of said bottom panel along a side of said bottom panel opposite the back panel. An outer front panel is hingedly connected to an end of the top panel along a side of said top panel opposite said back panel. Side panels are hingedly connected to opposite sides of said top panel to form said carton side walls. The inner front panel has a cut-out extending inwardly from an end of said inner front panel toward said bottom panel.
Flaps are hingedly connected to ends of said side panels and extending beyond said top panel to be on opposite sides of said outer front panel when said blank is laid flat. The flaps include a neck having a bottom edge which, when said blank is folded to form said carton, is generally aligned with a bottom edge of said inner front panel cutout. An ear extends from the neck in a direction (preferably perpendicularly) to allow said ear to be tucked behind said bottom edge of said inner front panel cutout when the carton is formed. Thud, said blank is folded into a carton, the flap neck is on one side of said inner front panel and the ends of said ears are on an opposite side of said inner front panels. The flaps engage said inner front panel to maintain said carton in a folded form without the use of glue, staples, or other chemical (i.e., glue) or mechanical (i.e., staples) fasteners.
The blank also includes slots formed along the hinge line between said bottom panel and said inner front panel and corresponding tabs hingedly connected to, and extending from, an end of said outer front panel. When the carton is folded, the tabs are inserted into the slots. The engagement of the tabs and slots holds the outer front panel in place relative to the rest of the panels, and further helps to maintain the carton in its folded form without the use of any fastening means, such as adhesives or staples.
The side walls of the carton are made of an outer side panel (which is connected to the top panel) and an inner side panel (which is connected to the bottom panel). The inner and outer side panels are connected by connecting panels. The connecting panels include a brace forming panel to form the rear braces of the carton. Additionally, forward brace forming panels are hingedly connected to an end of the said inner side panels and operatively connected on the sides of the said inner front panel and form the forward braces when said carton is formed from said blank. The forward brace forming panels each comprise a two triangular sections hingedly connected together, so that the forward braces are generally V-shaped in elevation or vertical cross-section. All the braces, as noted above, preferably are offset from the vertical and horizontal axis of the carton, so that the ends or edges of the braces are directed toward the top (or bottom) walls of the carton when the carton is formed.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
FIG. 1
is a perspective view of a carton of the present invention holding a ball;
FIG. 2
is a plan view of the blank from which the carton is formed;
FIG. 3
is a plan view of the blank with the side portions folded over, as a first step in forming the carton;
FIG. 4
is a front perspective view of the carton, showing the blank being folded from the position of
FIG. 3
, to form the carton;
FIG. 5
is a front perspective view of the carton, showing the interlocking of the front end wall, to lock the carton closed without the use of glue;
FIG. 6
is a rear perspective view of the carton, showing the interlocking of the panels which comprise front wall to lock the carton closed;
FIG. 7
is a front perspective view of the carton, showing the carton rotated 180° relative to
FIG. 6
;
FIG. 8
is a side perspective view of the carton, showing the carton rotated 90° relative to
FIGS. 6 and 7
; and
FIG. 9
is a horizontal cross-sectional view of the carton;
Corresponding reference numerals will be used throughout the several figures of the drawings.
DETAILED DESCRIPTION OF THE INVENTION
The following detailed description illustrates the invention by way of example and not by way of limitation. This description will clearly enable one skilled in the art to make and use the invention, and describes what I presently believe is the best mode of carrying out the invention.
A carton
1
of the present invention is shown generally in
FIG. 1
with a ball B received in the carton. The carton
1
is generally rectangular, having a top surface
3
, a bottom surface
5
, side surfaces
7
and
9
, a front surface
11
, and a back surface
13
. The carton has a height (from top to bottom) less than the diameter of the ball B. Hence, the top and bottom surfaces have openings
15
and
17
, respectively through which the ball extends. Hence, the carton top and bottom surfaces define planes through which the ball extends. The openings
15
and
17
are sized and shaped such that the edges
19
of the openings define a radius or curvature corresponding to the radius or curvature of the ball at the planes defined by the carton top and bottom surfaces. Hence, the hole edges
19
contact and frictionally engage the ball substantially along the full extent of the edges
19
. Additionally, as seen in
FIGS. 6-9
, the carton includes internal rear and forward braces
21
a, b,
which are angled (i.e., not parallel) relative to the top and bottom surfaces
3
and
5
, such that the edges
23
of the braces face or extend toward the top surface
3
. Thus, the braces
21
a, b
urge the ball into contact with the top hole
15
to reinforce the engagement of the top hole
15
with the ball B. The braces
21
a, b,
which are preferably at the four corners of the carton, their edges
23
are sized and shaped to contact and frictionally engage the ball substantially along the full extent of the edges
23
. Hence, the edges
23
define curves having radii which correspond substantially to the curvature of the ball along the line of contact between the ball and the brace. The grip of the opening edges
19
and brace edges
23
on the ball is not sufficiently strong to prevent someone from moving the ball in the carton. However, the contact and frictional engagement of the brace edges
23
and of the opening edges
19
with the ball are strong enough to prevent unassisted movement of the ball relative to the carton
1
. By substantially preventing unassisted movement of the ball B relative to the carton
1
, the ball will generally maintain its original position in the carton (i.e., the position in which the ball was placed when originally packed in the carton). Usually, the balls are positioned in display cartons, such as the current carton
1
, to display the manufacturer's trademark or logo. Hence, the trademark or logo of the manufacturer will not become hidden view due to unassisted movement of the ball, as can happen with currently available ball displaying cartons.
The Carton Blank
The blank
31
from which the carton
1
is formed is shown in FIG.
2
. The blank
31
has a bottom panel
33
, a back panel
35
, and a top panel
37
which form the bottom
5
, the back
13
, and the top
3
of the carton
1
, respectively. The bottom, back, and top panels are hingedly connected together along fold lines, with the top and bottom panels
33
and
37
being on opposite sides of the back panel
37
.
An inner front panel
39
is hingedly connected to the bottom panel
33
along a fold line. A pair of spaced apart, generally trapezoidal cuts
41
are made in the fold line between the bottom panel
33
and the inner front panel
39
. The cuts
41
form slots
43
(
FIG. 5
) and tabs
45
(
FIG. 4
) when the inner front panel
39
is folded up. Additionally, a rectangular cutout
47
having side edges
47
a
and a bottom edge
47
b
extends inwardly from the free or forward edge
39
a
of the panel
39
. As can be appreciated, the inner front panel
39
defines the portion of the carton front
11
which is visible from the inside of the carton
1
.
An outer front panel
51
is hingedly connected to the free end of the top panel
37
along a fold line. A pair of tabs
53
extend from the free or forward end
51
a
of the outer top panel
51
. The tabs
53
are undercut, as at
55
, and are positioned on the outer front panel
51
to be aligned with the slots
43
formed by the cuts
41
along the hinge line between the bottom panel
33
and the inner front panel
39
. As can be appreciated, the outer front panel
51
defines the portion of the carton front
11
which is visible from the outside of the carton
1
.
A pair of outer side panels
61
are hingedly connected to the sides of the top panel
37
. The outer side panels
61
define the portions of the carton sides
7
and
9
which are visible from the outside of the carton
1
. The outer side panels
61
have a length equal to the length of the top panel
37
and a width equal to the length of the back panel
35
. A flap
63
is hingedly connected to each of the outer side panels
61
at the forward end of the outer side panels
61
to be adjacent, but not connected to, the sides
51
b
of the outer front panel
51
. The flaps
63
each have a generally trapezoidal base
65
, a rectangular neck
67
, and an ear
69
extending outwardly from the outer edge of the neck
67
.
Connecting panels
71
are hingedly connected to the bottom of the outer side panels
61
. The connecting panels
71
are adjacent, but not connected, to the back panel
35
. The connecting panels
71
include three sections: a first triangular section
73
; a second, generally trapezoidal, section
75
, and a third somewhat bat-wing shape section
77
. The first triangular section
73
is hingedly connected to the outer side panels
61
along edges (and fold lines)
73
a
. The second section
75
is hingedly connected to the first panel
73
along a side (and fold line)
75
a
and has an inner edge
75
b
which is spaced from the side edges of the back panel
35
. The third section
77
is hingedly connected to the second panel along a side (and fold line)
77
a
. Because the second section edge
75
b
is spaced from the side of the back panel
35
, the fold lines
75
a
and
77
a
do not extend the full length of the sides of the second section
75
; and, a gap
79
is formed between the second sections
75
and the back panel
35
. The outer edge of the third section
79
is, as noted, somewhat bat-winged in shape. It has a first edge
77
b
which extends downwardly and outwardly from the end of the fold line
77
a
(with reference to
FIG. 2
) and a second edge
77
c
which is curved, and defines a radius equal to the radius of the ball B. The two third sections
77
form the rear braces
21
a
; and the edge
77
c
is the brace edge
23
.
Inner side panels
81
are hingedly connected to the side edges of the bottom panel
33
and to the connecting panels
71
along respective hinge or fold lines. The inner side panels
81
define the portions of the carton sides
7
and
9
which are visible from the inside of the carton
1
. The inner side panels
81
have a base section
83
which is generally trapezoidal in shape and has an bottom edge
83
a
and sides
85
b, c
. The bottom edge
83
a
extends the length of the bottom panel
33
, and defines the fold line between the bottom panel
33
and the inner side panel
81
. The side
85
b
is adjacent the connecting panel third section
77
, and defines the fold line between the third section
77
and the inner side panel
81
. As described below, the side
85
c
is adjacent a forward brace panel
91
, and defines a fold line between the brace panel
91
and the inner side panel
83
. A rectangular arm
85
extends from the base, and is generally centered with respect to the base inner edge
85
a
. The base
83
and arm
85
, in combination, have a width generally equal to the width of the outer side panel
61
.
The forward brace panel
91
, as noted, is hingedly connected to the inner side panel
81
along the side panel edge
85
c
. The brace panel
91
is formed of two generally triangular sections
93
and
95
, which are divided by a fold line
97
which is aligned and co-linear with the fold line between the bottom panel
33
and the inner front panel
39
. The first brace panel section
91
has a curved outer edge
93
a
which defines one of the brace edges
23
. Thus, the outer edge
93
a
has a curvature substantially equal to the curvature of the ball B along the line of contact between the edge
93
a
and the ball. The second section
95
also has a curved outer edge
95
a
which forms one of the brace edges
23
and hence has a curvature substantially equal to the curvature of the ball B along the line of contact between the edge
95
a
and the ball. The outer edge of the second section
95
, however, is chamfered, as at
95
b
; the chamfered edge
95
b
being generally parallel to the fold line
85
c.
A connecting flap
101
is hingedly connected to the brace panel
91
along a hinge line
101
a
between the brace panel second section
95
and the flap
101
. The flap
101
extends generally parallel to the inner front panel
39
, and has an inner edge
101
b
which is parallel to, but spaced from, the side edge of the inner front panel
39
. An ear
103
extends from the forward end of the flap
101
and is connected to the inner front panel
39
along a hinge line
103
a
. Because the flap inner edge
101
b
is spaced from the inner front panel
39
, the inner front panel
39
, the flap
101
, the flap ear
103
, and the forward brace second section
95
define a gap
105
.
Folding the Blank To Form The Carton
To fold the blank
31
to form the carton
1
, the flaps
63
, outer side panels
61
, connecting panels
71
, the inner side panels
81
, the forward brace panels
91
, and the flaps
101
(i.e., the side portions of the blank) are folded over the outer front panel
51
, the top panel
37
, the back panel
35
, the bottom panel
33
, and the inner front panel
39
, respectively, (i.e., the middle or center portion of the blank) to lie flat against, the center portion of the blank, as seen in FIG.
3
. If desired, the connecting panel second sections
75
can be adhered to the back panel
35
, for example by a conventional adhesive or conventional mechanical means, such as staples. Similarly, the connecting flap
101
can be adhered to the inner front panel
39
, with conventional adhesive or by mechanical means. The securement of the blank
31
at the noted areas may ease folding of the blank into the carton. However, the securement of the blank in the position shown in
FIG. 3
, using either adhesive or mechanical means, is not required to fold the carton from the blank, or to hold the carton in its folded form. If glued or stapled, as noted, the blank can be prefolded, and then transported to the ball manufacture in the intermediate form (as seen in FIG.
3
), to allow for shipping of the blanks in a generally flat form. If no gluing or stapling is to be performed, the blanks can be shipped flat, either fully laid out (as seen in FIG.
2
), or prefolded, (as seen in FIG.
3
).
After the blank
31
has been folded to the position shown in
FIG. 3
, the blank is folded along the fold lines between the back panel
35
and the top and bottom panels
33
and
37
, respectively, as seen in
FIG. 4
, until the top and bottom panels are generally parallel with each other. Because the connecting panel second section
75
is in contact with the back panel
35
, as the blank is folded around the fold line between the top and back panels
37
and
35
, the outer side panels
61
begin to fold downwardly. Additionally, because the flap
101
is connected to the inner front panel
47
, as the blank is folded about the fold line between the back and bottom panels
35
and
33
, the inner side panels
81
bend upwardly; the connecting panel first section
73
begins to overlay the connecting panel second section
75
; and the connecting panel third section
77
extends into the chamber defined by the carton to form the rear braces
21
a.
The inner front panel
39
is also folded upwardly relative to the bottom panel
33
along the fold line between the inner front panel and the bottom panel. As this occurs, the forward brace panel
91
folds or bends along the hinge lines
85
c
,
97
, and
101
a
to take on a generally V-shape as best seen in
FIGS. 6 and 9
to form the forward braces
21
b.
The tabs
63
are then folded inwardly to overlay the inner front panel
39
, as seen in FIG.
5
. As seen, the bottom edge of the tab neck
67
is approximately aligned with the edge
47
b
of the inner front panel cutout
47
. Then, the tab ears
69
are positioned behind the inner front panel, as seen in FIG.
6
. Hence, the base
65
and neck
67
are on a front side of the inner front panel
39
, and the ears
69
are on a back side of the inner front panel
39
. The interaction between the tabs
63
and the inner front panel
39
holds the blank in a box shape without the use of adhesive.
Lastly, the outer front panel
51
is folded along the fold line between the front panel
51
and the top panel
37
to overlay the tabs
63
and the inner front panel
39
. The tabs
53
on the outer front panel
51
are bent along fold lines between the tabs and the outer front panel
51
and are inserted in the slots
43
. The outer front panel tabs
53
are sized to engage the edges of the slots
43
. The engagement of the tabs
53
with the slots
43
reinforces the interaction between the tabs
63
and the inner front panel
39
to further lock and hold the blank in its carton form.
As can be appreciated, because the diameter of the openings
15
and
17
is smaller then the diameter of the ball B, the blank
31
must be folded around the ball, to form the carton around the ball. When the carton is thus formed, the ball will be captured by the carton
1
, as seen in FIG.
1
. As described above, when the carton is folded, the edges
23
of the braces
21
a,b
and the edges
19
of the openings
15
and
17
will engage the ball, and frictionally grip the ball to substantially prevent unassisted movement of the ball B relative to the carton
1
.
As various changes could be made in the above constructions without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. For example, the angles of the braces
21
a
and
b
can be changed as desired. Additionally, the braces can be changed, such that all four braces are similar to the front braces
21
b
or so that they are all similar to the rear braces
21
a
. Further, the braces can be configured to extend in from the sides, front and back of the carton, rather than from the corners. These examples are merely illustrative.
Claims
- 1. A carton for holding a ball, the carton having a top wall, bottom wall, front wall, back wall, and side walls, the carton having a top-to-bottom heighth, less than the diameter of the ball;the top and bottom walls having holes therein through which the ball protrudes when received in the carton, the holes being sized and having a curvature corresponding to the curvature of the ball at a plane of contact between the top and bottom walls and the ball so that the hole edges engage the ball substantially along the full circumference of the holes; the carton further including braces extending into the carton, the braces having end edges and being sized to engage the ball; said brace end edges being shaped to correspond to the curvature of the ball at the location of the engagement between the braces and the ball, such that the braces engage the ball along substantially the full length of the brace edges; the engagement of the top and bottom walls and of the braces with the ball substantially preventing unassisted movement of the ball relative to the carton; the carton being formed from a one-piece unitary paperboard blank, said blank including a back panel which forms the back wall of the carton; first panel hingedly connected to one end of said back panel for forming one of said top and bottom walls of said carton and a second panel hingedly connected to an opposite end of said back panel for forming the other of said top and bottom walls of said carton; an inner front panel hingedly connected to an end of said first panel along a side of said first panel opposite said back panel; said inner front panel having a cut-out extending inwardly of an end of said inner front panel towards said first panel; an outer front panel hingedly connected to an end of said second panel along a side of said second panel opposite said back panel; side panels hingedly connected to opposite sides of said second panel to form said carton side walls; flaps hingedly connected to ends of said side panels and extending beyond said second panel to be on opposite sides of said outer front panel when said blank is laid flat; each of said flaps including a neck having a bottom edge which, when said blank is folded to form said carton, is generally aligned with a bottom edge of said inner front panel cut-out, and an ear extending from each said neck in a direction to allow said ear to be tucked behind said bottom edge of said inner front panel cut-out, such that, when said blank is folded into said carton, each of said flap necks is on one side of said inner front panel and the end of said ear is on the opposite side of said inner front panels; said flaps engaging said inner front panel, to maintain said carton in a folded form without the use of glue.
- 2. The carton of claim 1, wherein the braces are positioned at corners of sail carton.
- 3. The carton of claim 1, wherein the braces are off-set from vertical and horizontal axes of the carton.
- 4. The carton of claim 1, wherein the carton is formed from a one-piece unitary paperboard blank.
- 5. The carton of claim 1, wherein said blank includes at least one slot formed along the hinge line between said first panel and said inner front panel and at least on tab hingedly connected to, and extending from, an end of said outer front panel;said at least one slot and at least one tab being positioned to enable said a least one tab to be inserted in said at least one slot when said blank is folded o form said carton; said tab engaging said slot to maintain said outer front panel in a closed position without the use of glue.
- 6. A one-piece blank for forming a carton for holding a ball, the blank comprising:a back panel that forms a back of a upset carton; a first panel hingedly connected to one end of said back panel for forming one of a to and bottom walls of said carton and a second panel hingedly connected to an opposite end of said back panel for forming the other of said top and bottom walls of said carton; each said top and bottom walls having a hole formed therein and through which a ball protrudes and can be received within the formed carton; an inner front panel hingedly connected to an end of said first panel along a side of said first panel opposite said back panel; said inner front panel having a cut-out extending inwardly from an end of said inner front panel towards said first panel; an outer front panel hingedly connected to an end of said second panel along a side of said second panel opposite said back panel; side panels hingedly connected to opposite sides of said second panel to form sides of said carton; flaps hingedly connected to ends of said side panels and extending beyond said second panel to be on opposite sides of said outer front panel when said blank is laid flat; each of said flaps including a neck having a bottom edge which, when said blank is folded to form such carton, are generally aligned with a bottom edge of said inner front panel cut-out, and an ear extending from each said neck in a direction to allow said ear to be tucked behind said bottom edge of said inner front panel cut-out, such that, when said blank is folded into said carton, each of said flap neck is on one side of said inner front panel and ends of each of said ears are on an opposite side of said inner front panel; said flaps engaging said inner front panel, to maintain said carton in a folded form without the use of glue: said carton further including braces at each corner of the carton between the back panel, and the side panel, the side panels with each of said braces extending into the carton, the braces having end edges and being sized to engage the ball; said braces and edges being shaped to correspond to the curvature of the ball at the location of the engagement between the braces and ball, such that the braces engage the ball along substantially the full length of the brace edges, the engagement of the top and bottom walls and the braces with the ball substantially preventing unassisted movement of the ball relative to the carton.
- 7. The blank of claim 6, including at least one slot formed along the hinge line between said first panel and said inner front panel and at least one tab hingedly connected to, and extending from, an end of said outer front panel;said at least one slot and at least one tab being positioned to enable said at least one tab to be inserted in said at least one slot when said blank is folded to form said carton; each said tab engaging a corresponding said slot to maintain said outer front panel in a closed position without the use of glue.
- 8. The blank of claim 6 wherein each of said flap ears extend generally perpendicularly to its corresponding said flap necks.
- 9. A one-piece blank for forming a carton for holding a ball, the blank comprising:a back panel that forms a back of a set up carton; a first panel hingedly connected to one end of said back panel for forming one of a top and bottom walls of said carton and a second panel hingedly connected to an opposite end of said back panel for forming the other of said top and bottom walls of said carton; each said top and bottom walls having a hole formed therein and through which a ball protrudes and can be received within the formed carton; an inner front panel hingedly connected to an end of said first panel along a side of said first panel opposite said back panel; said inner front panel having a cut-out extending inwardly from an end of said inner front panel towards said first panel; an outer front panel hingedly connected to an end of said second panel along a side of said second panel opposite said back panel; side panels hingedly connected to opposite sides of said second panel to form sides of said carton; flaps hingedly connected to ends of said side panels and extending beyond said second panel to be on opposite sides of said outer front panel when said blank is laid flat; each of said flaps including a neck having a bottom edge which, when said blank is folded to form such carton, are generally aligned with a bottom edge of said inner front panel cut-out, and an ear extending from each said neck in a direction to allow said ear to be tucked behind said bottom edge of said inner front panel cut-out, such that, when said blank is folded into said carton, each of said flap neck is on one side of said inner front panel and ends of each of said ears are on an opposite side of said inner front panel; said flaps engaging said inner front panel, to maintain said carton in a folded form without the use of glue; said blank further including braces at each corner between the back panel and the side panels, the side panels, with each of said braces extending into the formed carton; the braces having end edges and being sized to engage the ball; said brace and edges being shaped to correspond to the curvature of the ball at the location of the engagement between the braces and ball, such that the braces engage the ball along substantially the full length of the brace edges; the engagement of the top and bottom walls and the braces with the ball substantially preventing unassisted movement of the ball relative to the carton; at least one slot formed along the hinge line between said first panel and said inner front panel and at least one tab hingedly connected to, and extending from, an end of said outer front panel; said at least one slot and at least one tab being position to enable said at least one tab to be inserted in said at least one slot when said blank is folded to form said carton; each said tab engaging a corresponding said slot to maintain said outer front panel in a closed position without the use of glue; said side panels comprise outer side panels; said blank further including inner side panels hingedly connected to opposite sides of said first panel, and forward brace forming panels hingedly connected on one side to said inner side panels and connected on another side to said inner front panels; said forward brace panels forming forward braces at opposite sides of said carton front when said carton is formed from the blank; said braces extending into said carton.
- 10. The blank of claim 9 including a connecting flap extending between said inner front panel and said forward brace forming panels.
- 11. The blank of claim 9 including rear brace forming panels connected on one side to a rear edge of said inner side panels and connected on another side to said outer side panels.
- 12. A one piece blank for forming a carton for holding a ball, said carton having braces extending from corners of said carton into said carton;said blank including: a back panel; top and bottom panels hingedly connected to opposite sides of said back panel; outer side panels hingedly connected to opposite sides of said top panel; inner said panels hingedly connected to opposite sides of said bottom panel; a front panel hingedly connected to an end of said bottom panel opposite said back panel; forward race forming panels hingedly connected on one side to said inner side panels and connected on another side to said front panel; rear brace forming panel connected on one side to a rear edge of said inner side panels and connected on another side to said outer side panels; each said top and bottom panels having a hole formed therein and through which a all protrudes when received in the formed carton; each sad formed forward brace forming panels and rear brace forming panels extending inwardly into the carton when formed, said braces provided for engagement with a ball along substantially the full length of the brace edges when a ball is located within the formed carton.
- 13. The blank of claim 12 including connecting flaps extending between said front panel and said forward brace forming panels.
- 14. The blank of claim 12 wherein said forward brace forming panels each comprise two triangular sections hingedly connected together.
- 15. The blank of claim 14 wherein said triangular sections of said forward brace forming panels define approximate right triangles.
- 16. The blank of claim 12 wherein each of said rear brace forming panel is generally triangular;said blank further including a hinged connecting panel extending from at least one side of said rear brace forming panels to said outer side panels.
US Referenced Citations (12)
Foreign Referenced Citations (1)
Number |
Date |
Country |
58641 |
Aug 1982 |
EP |