The present invention relates to a carton for containing articles, and more particularly, although not exclusively, to cartons that are for accommodating bottles.
Packages for packaging multiple articles that provide an opening feature are well known, such as that in EP 1360116, which discloses a carton where access can be gained to the articles within it. It is further known, from U.S. Pat. No. 6,345,759, to provide tapered cartons for containing articles, particularly, although not exclusively, when the articles themselves are tapered. It is desirable to provide a carton which has an access feature which allows the articles to be accessed whilst also displaying the contents of the carton. This allows the identity and remaining number of articles to be determined. It is also desirable to prevent the unintentional egress of articles from the carton. A key factor in mitigating such unintentional egress is that of providing as high a degree of stability in the carton as possible. Such stability is, however, often compromised by the shape of the carton. As an example, a gable top carton has an upper portion which is tapered. If such a carton was to be laid upon its side, in order to dispense its contents, it would possess a lowermost edge about which the entire carton may pivot in response to downward force upon one end and this action could cause the contents to fall out of the carton.
The present invention seeks to overcome, or at least mitigate, such issues of preventing unintentional egress of articles from a carton.
A first aspect of the present invention provides a carton for packaging articles arranged in rows which carton comprises a top panel, side panels, a bottom panel and an integral tear-open access means provided by said top panel and one of said side panels to gain access to said article, said integral tear-open access means being permanently hingedly connected to said carton about a first fold line, and wherein when said carton is orientated upon a surface such that a side panels is lowermost, and wherein said integral tear open access means being foldable about said first fold line to contact said side panel in such a manner that said tear open access means provides a part of a platform structure which enhances the stability of the carton.
Preferably, the part of the platform structure is disposed internally of said carton and provides a support for one end of one or more of said articles which otherwise are resting on the lowermost side panel.
Preferably, the part of the platform structure together with facing parts of the lowermost side panel forms the platform structure that is generally uniform.
Preferably, said articles are supported upon an edge created by folding the access means about a second fold line which second fold line is defined within the tear open access means.
Preferably, the terminal edge of the tear open access means, opposed said first fold line, is positioned between the remaining contents of the carton and the lowermost side panel.
Preferably, the weight of the said one end of one or more of said articles deforms said side panel.
Preferably, a web arrangement of gusset panels between adjacent panels of said carton allows at least a part of said side panel that is lowermost to deform in such a manner that a substantial part of said side panel comes into face contacting relationship with said surface.
Preferably, said web arrangement comprises first and second gusset panels hingedly connected to one another about one common edge, wherein an edge of said first gusset panel opposed from said common edge is hingedly connected to a first panel of the carton, and wherein an edge of said second gusset panel opposed from said common edge is hingedly connected to a second panel of the carton, and wherein said first and second panels of the carton are adjacent to one another.
As a further option to this first aspect, said part of the platform structure is positioned externally of the carton and serves to space some portion of the lowermost side panel from some portion of said surface.
Preferably, a terminal edge of the access means, opposed said first fold line, engages with the lowermost side panel of the carton.
Preferably, the lowermost side panel of the carton comprises one or more apertures with which some portion of said terminal edge of said access means is adapted to engage.
Preferably, a terminal edge of said access means incorporates one or more finger tabs.
Preferably, said finger tabs are arranged to facilitate separation of the access means from said side panels and said top panel of said carton.
A second aspect of the present invention providing carton for packaging articles arranged in rows which carton comprises a top panel, side panels, a bottom panel and an integral tear-open access means provided by said top panel and one of said side panels to gain access to the said articles, said tear-open access means being permanently hingedly connected about a first fold line, and wherein when said carton is orientated upon a surface such that one of said side panels is lowermost, said access means being hingedly connected about said first and an adjacent second fold line to form a part of the platform structure generally spaced from the said one of said side panels and disposed internally or externally of the carton, which platform structure enhances the stability of the carton.
Preferably, said part of the platform structure is disposed internally of said carton and provides a support for one end of one or more of said articles which otherwise are resting on said the lowermost side panel.
Preferably, said part of the platform structure, together with facing parts of the lowermost side panel, forms the platform structure that is generally uniform.
A third aspect of the present invention providing a tear open access feature for use in a carton wherein said access feature is struck from panels of said carton and defined within said panels between at least one frangible line and a first fold line, said frangible line being breakable to allow a user to gain access to articles contained within said carton, said access feature being hingedly connected to said carton by said first fold line, said access feature comprising a second fold line such that said access means can be folded about said second fold line in order to place a portion of the access feature between said articles and a panel of said carton, thereby providing support for the carton contents.
Preferably, said second fold line is parallel to said first fold line.
Preferably, said access feature comprises a finger tab to facilitate breaking said frangible line.
A fourth aspect of the present invention providing a blank for forming a carton comprising the access feature described above.
A fifth aspect of the present invention providing a blank for forming a carton comprising a linear series of panels for forming a top, opposed side and bottom panels of a set up carton, wherein the blank further comprises an integral tear-open access means provided by said top panel and one of said side panels of the set up carton to gain access articles contained within the set up carton, said tear-open access means being permanently hingedly connected to said set up carton about a first fold line, and wherein when said set up carton is orientated upon a surface such that a side panel is lowermost, and wherein said tear open access means is foldable about said first fold line to contact the lowermost side panel in such a manner that said tear open access means provides a part of the platform structure which enhances the stability of the carton.
Preferably, the blank further comprises a web arrangement of gusset panels, wherein said web arrangement permits deformation of said set up carton.
Preferably, said web arrangement comprises first and second gusset panels hingedly connected to one another about one common edge, wherein an edge of said first gusset panel opposed from said common edge is hingedly connected to a first panel of the set up carton, and wherein an edge of said second gusset panel opposed from said common edge is hingedly connected to a second panel of said set up carton, and wherein said first and second panels of said set up carton are adjacent one another.
A sixth aspect of the present invention providing a carton substantially as described herein before with reference to the accompanying figures.
A seventh aspect of the present invention providing a blank substantially as described herein before with reference to the accompanying figures.
An eighth aspect of the present invention providing an access means substantially as described herein before with reference to the accompanying figures.
Two exemplary embodiments of the present invention will now be described by way of reference only to the accompanying drawings:
The blank 6 comprises a linear series of main panels 10, 12, 14, 16, 18, 20 and 22 interconnected by fold lines 11, 13, 15, 17, 19, 21 respectively. Panels 10 and 22 at each end of the linear series comprise apertures 54 suitable for being engaged by a packaging machine for bringing panels 10 and 22 into at least partial overlapping relationship during construction of the carton. Panel 10 comprises a first part 58 of a complementary locking mechanism and panel 22 comprises a second part 56 of the complementary locking mechanism. Panels 10 and 22 may be secured to one another by means of the complementary locking mechanism 56, 58 to form a composite base of a setup carton 8, illustrated in
Panels 12, 14, 18, 20 form side panels, where panels 12 and 20 form lower side panels and panels 14 and 18 form upper side panels being disposed at an angle inwardly, towards each other, in a setup carton 8 as shown in
Top panel 16 is disposed between upper side panel 14 and upper side panel 18 which are each hingedly connected to the top panel 16 on opposed sides along fold lines 15 and 17 respectively. Furthermore, top panel 16 is hingedly connected along either end to top end panels 26 and 32, along frangible lines 27 and 37 respectively. Defined within top panel 16, is a region 66 which forms an integral part of the access means as illustrated in
Lower end flaps 24, 30 are hingedly connected along fold lines 23 and 41 respectively to opposed ends of lower side panel 12. Similarly lower end flaps 28, 34 are hingedly connected along fold lines 31 and 33 respectively to lower side panel 20. Web structures 35a/36a, 35b/36b hinge the lower end flaps 24, 28, 30, 34 to composite base panel 10, 22 formed from securing panel 10 to panel 22. Each web structure 35a/36a, 35a/35b is substantially the same and will be described by reference to only one of them.
Web panel 36a is hingedly connected to the base panel 22 and also hingedly connected to lower end flap 28. A relief panel 35a is struck from base panel 22. Relief panel 35a is hingedly connected to web panel 36a and hingedly connected to base panel 22 along a fold line 74a. Fold line 74a extends into base panel 22 from a first end disposed at a vertex shared by base panel 22, lower side panel 20 and lower end flap 28. A cut line 76a extends from the other end of fold line 74a to a free edge of the base panel 22 coincident with the point at which web panel 36a hinges to the base panel 22. This cut line 76a allows the relief panel to fold out of the plane of base panel 22 in response to folding of lower end flap 28 and lower side panel 20 as the carton 8 is being set up.
Upper end flaps 38a and 38b are hingedly connected to opposing ends of upper side panels 18. Similarly a second set of upper end flaps 38a and 38b are hingedly connected to oppose ends of upper side panel 14. The upper end flaps 38a, 38b are of substantially the same construction and will be described by reference to only one example.
Upper end flap 38a is hingedly connected to upper side panel 18 along fold line 29 and to lower end flap 28 along a portion of the free edge adjacent the fold line 29. The hinged portion of the free edge being disposed substantially at the free edge opposed to fold line 29.
Upper end flap 38a is hingedly connected via web arrangement 40a/42a, 40b/42b to top end flap 26. The web arrangement 40a/42a, 40b/42b comprises first gusset panel 40a which is hingedly connected by fold line 82a to a portion of the free edge of upper end flap 38a adjacent the top end flap 26. First gusset panel 40a is hingedly connected to a second gusset panel 42a along fold line 80a; second gusset panel 42a is hingedly connected to a portion of top end flap 26 along fold line 78a.
Top panel 16 comprises a fold line 64 extending between the frangible lines 27.
Upper side panel 14 comprises a frangible line 60 which originates at the vertex shared by top end flap 32, top panel 16, upper end flap 38b and upper side panel 14. The frangible line 60 terminates at the vertex shared by top end flap 26, upper end flap 38a, top panel 16 and upper side panel 14.
The frangible line 60 extends into upper side panel 14 in a generally v-shaped manner. A portion of the frangible line 60 defines a finger engaging tab 62 in the upper side panel 14. Frangible line 60 forms a continuous frangible line with frangible lines 27 and 37. The finger engaging tab 62 can be engaged by a user to break the frangible lines 60, 27, 37. An access means is defined between frangible lines 60, 27, 37 and fold line 17 that allows a user to gain access to the articles A contained within the set up carton 8 as shown in
Turning to the construction of a carton 8 of
The top panel 16 is brought down over the group of articles A and upper side panels 14, 18 are folded about the upper portions of the group of articles A. Lower side panels 12, 20 are then folded around the lower portions of the group of articles A.
The composite base of the carton 8 is formed by folding panels 10 and 22 about fold lines 11 and 21 respectively. The panels 10/22 are locked together by engaging the first part 56 of the complementary locking means with the second part 58 of the complementary locking means.
Upper and lower end flaps 38a, 38b, 24, 28, 30 and 34 are then folded about their respective fold lines 23, 25, 29, 31, 33, 35, 39 and 41 to enclose the ends of the articles A. Each of the upper end flaps 38a, 38b are linked to a respective one of the lower end flaps 24, 28, 30 and 34 such that folding any upper end flap 38a, 38b will result in substantially folding one of the lower end flaps 24, 28, 30, 34. Similarly, folding any one of the lower end flaps 24, 28, 30, 34 will result in substantially folding a respective one of the upper end flaps 38a, 38b. The upper end flaps 38a, 38b are connected to the top end flaps 26, 32 which top end flaps are then folded about fold lines 27 and 37, over the upper end flaps 38a, 38b. The connection between the upper end flaps and the top end flaps 26, 32 comprises sets of pairs of gusset panels 40a, 42a, which gusset panels are discussed in greater detail below.
Turning now to
The gusset panels 40a, 42a, 40b, 42b allow the upper side panel 18 to be folded into the plane of the lower side panel 20. The web arrangement of gusset panels partially unfolds as the upper side wall hinges about fold line 19. Thus upper side panel 18 remains connected to the top end wall panels 26, 32 via the web arrangement between the top end panel 26, 32 and the respective upper end flap 38a, 38b. The partial unfolding of the web arrangement of gusset panel allows the carton to be distorted from an original configuration, in which the upper side panel 18 tapers inwardly of the carton toward the top panel 16, into a distorted configuration in which the upper side panel is substantially in the plane of the lower side panel 20. Should the carton be disposed upon the lower side panel 20, this distortion effectively increases the dimensions of the lowermost surface of the carton and thus serves to increase its stability.
The spacing of the edge the upper side panel 18, corresponding with fold line 17, away from the articles A, causes the upper side panel 18 to become substantially coplanar with the lower side panel 20. At this point, the carton may be disposed in an orientation better suited to dispensing the articles A, such that the upper side panel 18 and the lower side panel 20 are lowermost and the articles are orientated in two tiers on top of upper side panel 18 and lower side panel 20. In the first preferred embodiment illustrated in
Referring to
Turning now to
Contrasting
Conversely, the access means of the second preferred embodiment comprises a smaller portion of the top panel 116 than the first. Only a portion of the fold lines 127 and 137, connecting the top end panels 126 and 132 with the top panel 116, are frangible, the remainder being a non-frangible fold line. The frangible portion of each of fold line 127 and 137 commences at the intersection of frangible line 160 with the fold line 127, 137, and continues until the intersection of fold line 164 with the fold line 127, 137.
A further difference between the first and second preferred embodiments is that the web arrangement gusset the top end panels 126, 132 with the upper end flaps 138a, 138b, consists of only one gusset panel 140a, 140b rather than the two gusset panels used in the first preferred embodiment. This is because the second embodiment does not require distortion of the carton in order to increase the stability of the carton when disposed upon its lower side panel.
Turning to the access means of the second preferred embodiment, the access means is defined between frangible line 160, the frangible portions of fold line 127, 137 and fold line 164. The frangible line 160 commences in the top panel 116 where it intersects with the fold lines 127, 137 between fold line 164 and fold line 115. The frangible line 160 diverges away from fold line 127, 137 across fold line 115, continuing through upper side panel 114 and across fold line 113 before converging to two adjacent finger tabs 162 in lower side panel 112.
Turning to
Thus, both the first and second preferred embodiments of the present invention both provide a means of bracing the terminal end of a tapered wall against the horizontal plane, so as to prevent the articles A contained within the carton 8/18 from being angled downwardly of horizontal and the unintentionally egress of the articles A from the carton 8/18.
It is envisaged that the features of the embodiment herein described that relate to the geometry of the set up carton 8/18 may be altered without departing from the scope of the present invention. For example the carton need not be of the wrap around type but could be a fully enclosed carton, basket carrier or other known carton style. Furthermore, the carton may not be gabled as in the preferred embodiments, but may instead be entirely tapered between its base and top panels. In such a situation, the access means described herein could result in an added benefit of putting the articles in an orientation that would prevent or at least mitigate from them unintentionally exiting the carton. Still further, the invention could be applied to cartons of substantially rectangular geometry. In such a case, the access means could offer the added benefit of inclining the articles so as to present them to the user, in preparation of user removing an article. Such an added benefit could also be gained from the use of the access means with cartons of the other geometries described above.
It is envisaged that means of forming a base that is other than a composite of two or more panels may be employed whilst still gaining the benefit of the present invention. It will also be appreciated that the specific arrangement, described herein, for achieving the engagement of panels 10, 22 to form the composite base, is not limiting and is offered on an exemplary basis only.
It will be recognized that as used herein, directional references such as “top”, “bottom”, “front”, “back”, “end”, “side”, “inner”, “outer”, “upper” and “lower” do not limit the respective panels from one another. Any reference to hinged connection should not be construed as necessarily referring to a single fold line only; indeed it is envisaged that hinged connection can be formed from one or more of the following, a score line, a frangible line or a fold line without departing from the scope of invention.
Number | Date | Country | Kind |
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0519057.4 | Sep 2005 | GB | national |
0522469.6 | Nov 2005 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US06/36518 | 9/19/2006 | WO | 00 | 9/4/2008 |