The disclosures of U.S. Provisional Patent Application No. 61/741,315, which was filed on Jul. 17, 2012, U.S. Provisional Patent Application No. 61/741,314, which was filed on Jul. 17, 2012, U.S. Provisional Patent Application No. 61/797,758, which was filed on Dec. 14, 2012, U.S. patent application Ser. No. 13/419,740, filed Mar. 14, 2012, U.S. Provisional Application No. 61/518,504, filed May 6, 2011, U.S. Provisional Application No. 61/572,638, filed Jul. 19, 2011, U.S. Provisional Application No. 61/272,249, filed Oct. 7, 2011, U.S. Provisional Application No. 61/548,779, filed Oct. 19, 2011, and U.S. Provisional Application No. 61/570,044, filed Dec. 13, 2011, are hereby incorporated by reference for all purposes as if presented herein in their entirety.
The present disclosure generally relates to cartons for holding beverage containers or other types of articles. More specifically, the present disclosure relates to cartons having an article protection feature and/or other features that protect the containers or articles from breakage.
In general, one aspect of the disclosure is directed to a carton for holding a plurality of articles. The carton comprises a plurality of panels that extends at least partially around an interior of the carton and a plurality of end flaps respectively foldably connected to respective panels of the plurality of panels. The plurality of end flaps are at least partially overlapped with respect to one another to thereby at least partially form a closed end of the carton. The carton also can comprise at least one article protection flap foldably connected to at least one end flap of the plurality of end flaps for engaging at least one article of the plurality of articles. The at least one article protection flap extends from the closed end at least partially into the interior of the carton.
In another aspect, the disclosure is generally directed to a blank for forming a carton for holding a plurality of containers. The blank comprises a plurality of panels for extending at least partially around an interior of the carton formed from the blank and a plurality of end flaps respectively foldably connected to respective panels of the plurality of panels. The plurality of end flaps are for being at least partially overlapped with respect to one another to thereby at least partially form a closed end of the carton formed from the blank. The blank also can comprise at least one article protection flap foldably connected to at least one end flap of the plurality of end flaps for engaging at least one article of the plurality of articles. The at least one article protection flap is for being positioned to extend from the closed end of the carton formed by the blank at least partially into the interior of the carton formed by the blank.
In another aspect, the disclosure is generally directed to a method of forming a carton for holding a plurality of articles. The method comprises obtaining a blank comprising a plurality of panels, a plurality of end flaps respectively foldably connected to respective panels of the plurality of panels, and at least one article protection flap foldably connected to at least one end flap of the plurality of end flaps for engaging at least one article of the plurality of articles. The method also can comprise forming an interior of the carton at least partially defined by the plurality of panels. The forming the interior of the carton can comprise forming an open-ended sleeve. The method further can comprise at least partially closing an end of the carton by at least partially overlapping the plurality of end flaps with respect to one another, and positioning the at least one article protection flap to extend from the closed end at least partially into the interior of the carton.
Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures. It is within the scope of the present disclosure that the above-discussed aspects be provided both individually and in various combinations.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
The present disclosure generally relates to cartons that contain articles such as containers, bottles, cans, etc. The articles can be used for packaging food and beverage products, for example. The articles can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, aluminum and/or other metals; glass; plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like, or any combination thereof.
Cartons according to the present disclosure can accommodate articles of any shape. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes beverage containers (e.g., glass beverage bottles) as disposed within the carton embodiments. In this specification, the terms “inner,” “outer,” “lower,” “bottom,” “upper,” and “top” indicate orientations determined in relation to fully erected and upright cartons.
In one embodiment, the first end 7 and the second end 9 of the carton 5 each have article protection features 11 (
The carton blank 3 has a longitudinal axis L1 and a lateral axis L2. In the embodiment of
The bottom panel 15 is foldably connected to a first bottom end flap 33 and a second bottom end flap 35. The first side panel 17 is foldably connected to a first side end flap 37 and a second side end flap 39. The second side panel 21 is foldably connected to a first side end flap 43 and a second side end flap 45. The first top panel 25 is foldably connected to a first top end flap 47 and a second top end flap 49. In one embodiment, when the carton 5 is erected, the end flaps 33, 37, 43, 47 close the first end 7 of the carton, and the end flaps 35, 39, 45, 49 close the second end 9 of the carton. In accordance with an alternative embodiment of the present disclosure, different flap arrangements can be used for closing the ends 7, 9 of the carton 5.
The end flaps 33, 37, 43, 47 extend along a first marginal area of the blank 3, and are foldably connected at a first longitudinal fold line 61 that extends along the length of the blank. The end flaps 35, 39, 45, 49 extend along a second marginal area of the carton blank 3, and are foldably connected at a second longitudinal fold line 63 that also extends along the length of the blank. The longitudinal fold lines 61, 63 may be, for example, substantially straight, or offset at one or more locations to account for blank thickness or for other factors. The ends of the carton 5 could be otherwise shaped, arranged, and/or configured (e.g., at least partially tapered) without departing from the disclosure.
In the embodiment of
The handle features can also include notches or openings 77 in the side end flaps 37, 39, 43, and 45. The openings 77 cooperate to provide an opening at a respective closed end 7, 9 to allow a respective handle flap 73 to be inwardly folded at a respective end. The side end flaps 37, 39, 43, 45 can also include respective upper portions 79 disposed above the respective openings 77. The blank 3 can have other features for forming the handles 10, or the blank 3 and/or carton 5 can have one or more handles that are alternatively shaped, arranged, and/or configured without departing from the disclosure. For example, either or both of the handle flaps 73 could be omitted. Further, one or both of the handles 10 can be omitted without departing from the disclosure.
In one embodiment, the carton blank 3 has features for forming the article protection features 11 of the carton 5. As shown in
In the first embodiment, the carton blank 3 includes nine bottom article protection flaps 13 arranged in a 3×3 arrangement, but the blank could have more or less than nine bottom article protection flaps, and the flaps could be otherwise arranged in other suitable row/column arrangements or in a random configuration on the bottom panel 15, including a single row or single column configuration, or any other suitable configuration. In other embodiments, the carton blank 3 can include bottom article protection flaps that are different, similar, or identical to other bottom article protection flaps without departing from the disclosure. In the embodiment of
As shown in
In the illustrated embodiment, a corner article protection flap or corner flap 101 can be foldably connected to each of the side end flaps 37, 39, 43, 45. The corner flaps 101 can help secure the containers C in the carton 5, help cushion the containers C, and/or help reinforce the respective corners 99 of the carton. Each of the corner flaps 101 can be foldably connected to the respective side end flap along a longitudinal fold line 103 and separable from the respective side end flap along a cut line 105, which can extend from an end of the longitudinal fold line 103 to a longitudinal free edge 106 of the respective side end flap. Each of the corner flaps 101 can include an intermediate fold line 107 extending from the cut line 105 to a lateral free edge 109 of the respective corner flap 101. In one embodiment, the intermediate fold line can be generally arcuate, as shown in
As shown in
As shown in
In one exemplary embodiment, the carton 5 can be assembled further by folding the blank 3 along the transverse fold lines 19, 23, 27, 31 to glue the attachment flap 29 in face-to-face contact with the inner surface of the second side panel 21, and to form an open-ended sleeve 131 with an interior 133 (
In the illustrated embodiment, the side end flaps 37, 43 are inwardly folded along the longitudinal fold line 61 to at least partially close the first end 7. As the side end flaps 37, 43 are folded, the corner flaps 101 slide against the respective side panels 17, 21 and bend along the respective intermediate fold lines 107 to bend around the corners 99 of the carton 5 and the containers C adjacent the corners. Additionally, the corner flaps 101 can bend to generally conform to the curve of the respectively adjacent containers. The top end flap 47 is folded along the longitudinal fold line 61 so that the top end flap 47 overlaps the side end flaps 37, 43 and the handle flap 73 is generally aligned with the openings 77. In one embodiment, the top end flap 47 can be glued in face-to-face contact with the side end flaps 37, 43. The bottom end flap 33 is folded upwardly along the longitudinal fold line 61 into face-to-face contact with the lower portions of the side end flaps 37, 43. In one embodiment, the bottom end flap 33 overlaps a portion of the outer top end flap 47 (
In one embodiment, the second end 9 of the carton 5 can be closed in a similar manner as the first end 7 by folding, respectively overlapping, and selectively adhering the side end flaps 39, 45, the top end flaps 49, 53, and the bottom end flap 35. The erected carton is shown in
In the exemplary embodiment,
In the illustrated embodiment, the corner flaps 101 cooperate with the bottom article protection flaps 13 and the article protection features 11 to help reduce breaking of the containers C. For example, the article protection features 11 can provide additional cushioning for the containers C at the ends 7, 9 of the carton. The bottom article protection flaps 13 can be pushed into the interior 133 of the carton 5 from the bottom panel 15 as shown in
The blanks according to the present disclosure can be, for example, formed from coated paperboard and similar materials. For example, the interior and/or exterior sides of the blanks can be coated with a clay coating. The clay coating may then be printed over with product, advertising, price coding, and other information or images. The blanks may then be coated with a varnish to protect any information printed on the blank. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blank. In accordance with the above-described embodiments, the blanks may be constructed of paperboard of a caliper such that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, hard paper, or any other material having properties suitable for enabling the carton to function at least generally as described herein. The blanks can also be laminated or coated with one or more sheet-like materials at selected panels or panel sections.
In accordance with the above-described embodiments of the present disclosure, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
The above embodiments may be described as having one or more panels adhered together by glue during erection of the carton embodiments. The term “glue” is intended to encompass all manner of adhesives commonly used to secure carton panels in place.
The foregoing description of the disclosure illustrates and describes various embodiments. As various changes could be made in the above construction without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Furthermore, the scope of the present disclosure covers various modifications, combinations, alterations, etc., of the above-described embodiments that are within the scope of the claims. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 61/741,315, filed Jul. 17, 2012, U.S. Provisional Patent Application No. 61/741,314, filed Jul. 17, 2012, and U.S. Provisional Patent Application No. 61/797,758, filed Dec. 14, 2012.
Number | Name | Date | Kind |
---|---|---|---|
1653116 | Parks | Dec 1927 | A |
2196502 | Kells | Apr 1940 | A |
2308050 | Burr | Jan 1943 | A |
2386905 | Meitzen | Oct 1945 | A |
2648484 | Belsinger | Aug 1953 | A |
2900123 | Drnec et al. | Aug 1959 | A |
3152688 | Mahon | Oct 1964 | A |
3173596 | Aust et al. | Mar 1965 | A |
3294270 | Geisler | Dec 1966 | A |
3756499 | Giebel et al. | Sep 1973 | A |
3788538 | Kuenzi | Jan 1974 | A |
3933300 | Dempster | Jan 1976 | A |
3979882 | Howe | Sep 1976 | A |
4005815 | Nerenberg et al. | Feb 1977 | A |
4012887 | Calvert et al. | Mar 1977 | A |
4056223 | Williams | Nov 1977 | A |
4095693 | Killy | Jun 1978 | A |
4131230 | Koehlinger et al. | Dec 1978 | A |
4146168 | Hartline | Mar 1979 | A |
4437569 | Sorenson | Mar 1984 | A |
4438843 | Graser | Mar 1984 | A |
4538759 | Dutcher | Sep 1985 | A |
4597523 | Schuster | Jul 1986 | A |
4621766 | McClure | Nov 1986 | A |
4773533 | Greene | Sep 1988 | A |
5072876 | Wilson | Dec 1991 | A |
5119985 | Dawson et al. | Jun 1992 | A |
5295623 | Bacques | Mar 1994 | A |
5350109 | Brown et al. | Sep 1994 | A |
5360104 | Sutherland | Nov 1994 | A |
5390848 | Gungner et al. | Feb 1995 | A |
5588585 | McClure | Dec 1996 | A |
5775572 | Oliff | Jul 1998 | A |
6112977 | Sutherland et al. | Sep 2000 | A |
6170741 | Skolik et al. | Jan 2001 | B1 |
6250542 | Negelen | Jun 2001 | B1 |
6488201 | Van Eijndhoven et al. | Dec 2002 | B1 |
6595411 | McClure | Jul 2003 | B2 |
6631803 | Rhodes et al. | Oct 2003 | B2 |
6641032 | Schilling | Nov 2003 | B1 |
6766940 | Negelen | Jul 2004 | B2 |
6848573 | Gould et al. | Feb 2005 | B2 |
6968992 | Schuster | Nov 2005 | B2 |
7000824 | Saulas | Feb 2006 | B2 |
7290696 | McClure | Nov 2007 | B2 |
7743970 | Bates et al. | Jun 2010 | B2 |
7757933 | Dunn | Jul 2010 | B2 |
7775418 | Walling | Aug 2010 | B2 |
7780067 | Holley, Jr. | Aug 2010 | B2 |
7832622 | Spivey, Sr. | Nov 2010 | B2 |
7922069 | Gardner | Apr 2011 | B2 |
7984843 | Cooper et al. | Jul 2011 | B2 |
7998047 | Spivey, Sr. et al. | Aug 2011 | B2 |
8087569 | Ledvina | Jan 2012 | B2 |
8272560 | Quaintance | Sep 2012 | B2 |
8453920 | Schemmel et al. | Jun 2013 | B2 |
8875885 | Padden et al. | Nov 2014 | B2 |
9073664 | Justice | Jul 2015 | B2 |
20050087592 | Schuster | Apr 2005 | A1 |
20050189405 | Gomes et al. | Sep 2005 | A1 |
20050263574 | Schuster | Dec 2005 | A1 |
20060081691 | Smalley | Apr 2006 | A1 |
20060278689 | Boshinski et al. | Dec 2006 | A1 |
20070063003 | Spivey et al. | Mar 2007 | A1 |
20070108261 | Schuster | May 2007 | A1 |
20070131748 | Brand | Jun 2007 | A1 |
20070145105 | Bates et al. | Jun 2007 | A1 |
20080203143 | Holley | Aug 2008 | A1 |
20090032574 | Casanovas et al. | Feb 2009 | A1 |
20100025457 | Cooper et al. | Feb 2010 | A1 |
20110290692 | Spivey, Sr. | Dec 2011 | A1 |
20120279897 | Schmal | Nov 2012 | A1 |
20130292285 | Kastanek | Nov 2013 | A1 |
20140021082 | Holley, Jr. | Jan 2014 | A1 |
Number | Date | Country |
---|---|---|
0024782 | Mar 1981 | EP |
0870688 | Oct 1998 | EP |
2009-120248 | Jun 2009 | JP |
20-2010-001024 | Oct 2010 | KR |
WO 9928198 | Jun 1999 | WO |
Entry |
---|
International Search Report and Written Opinion for PCT/US2013/031896 dated Jun. 21, 2013. |
Supplementary European Search Report for EP 13 81 9280 dated Dec. 1, 2015. |
Number | Date | Country | |
---|---|---|---|
20140021084 A1 | Jan 2014 | US |
Number | Date | Country | |
---|---|---|---|
61741315 | Jul 2012 | US | |
61741314 | Jul 2012 | US | |
61797758 | Dec 2012 | US |