The present disclosure relates to a carton for holding a plurality of containers. More specifically, the present disclosure relates to a basket-type carton having a handle and a plurality of container compartments for holding containers in two or more container-receiving spaces.
In general, one aspect of the disclosure is directed to a carrier for holding a plurality of containers. The carrier comprises a plurality of panels that extend at least partially around an interior of the carrier. The panels comprise a first side panel, a second panel, and at least one handle panel. A central flap is foldably connected to the at least one handle panel, and the central flap divides the interior of the carrier into at least a first container-receiving space and a second container-receiving space. A divider comprises at least one divider panel, wherein the at least one divider panel extends generally parallel to the central flap, and at least one divider flap foldably connected to the at least one divider panel to divide a respective one of the first container-receiving space or the second container-receiving space into at least two container compartments.
In another aspect, the disclosure is generally directed to a combination of a carrier blank and a divider blank for forming a carrier for holding a plurality of containers. The carrier blank comprises a plurality of panels comprising a first side panel, a second panel, and at least one handle panel, and a central flap foldably connected to the at least one handle panel. The central flap is for dividing the interior of the carrier into at least a first container-receiving space and a second container-receiving space. The divider blank comprises at least one divider panel and at least one divider flap foldably connected to the at least one divider panel. The at least one divider panel at least partially overlaps the at least one handle panel and at least one of the first side panel and the second side panel.
In another aspect, the disclosure is generally directed to a method of forming a carrier for holding a plurality of containers. The method comprises obtaining a carrier blank comprising a plurality of panels comprising a first side panel, a second panel, at least one handle panel, and a central flap foldably connected to the at least one handle panel. The method further comprises obtaining a divider blank comprising at least one divider panel and at least one divider flap foldably connected to the at least one divider panel, positioning the at least one divider panel to at least partially overlap at least the first side panel and the at least one handle panel, and forming an interior of the carrier by folding the panels of the plurality of panels about respective fold lines so that the first side panel is positioned opposite to the second side panel and the central panel divides the carrier into a first container-receiving space and a second container-receiving space.
In another aspect, the disclosure is generally directed to a carrier for holding a plurality of containers. The carrier comprises a plurality of panels that extend at least partially around an interior of the carrier. The panels comprise a first side panel, a second panel, and at least one handle panel. At least one first end flap is foldably connected to at least one panel of the plurality of panels and at least partially closes a first end of the carrier. The at least one handle panel is foldably connected to the at least one first end flap at a first handle end. A central flap is foldably connected to the at least one handle panel at a second handle end. The central flap divides the interior of the carrier into at least a first row and a second row.
In another aspect, the disclosure is generally directed to a carrier blank for forming a carrier for holding a plurality of containers. The carrier blank comprises a plurality of panels comprising a first side panel, a second panel, and at least one handle panel. At least one first end flap is foldably connected to at least one panel of the plurality of panels for at least partially closing a first end of the carrier formed from the carrier blank. The at least one handle panel is foldably connected to the at least one first end flap at a first handle end. A central flap is foldably connected to the at least one handle panel at a second handle end. The central flap is for dividing the interior of the carrier formed from the carrier blank into at least a first container-receiving space and a second container-receiving space.
Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
The present disclosure generally relates to carriers, packages, constructs, sleeves, cartons, or the like, for holding and displaying containers such as jars, bottles, cans, etc. The containers can be used for packaging food and beverage products, for example. The containers can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like; aluminum and/or other metals; glass; or any combination thereof.
Carriers according to the present disclosure can accommodate containers of numerous different shapes. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes beverage containers (e.g., glass bottles or plastic containers) at least partially disposed within the carrier embodiments. In this specification, the terms “lower,” “bottom,” “upper,” “top,” “front,” and “back” indicate orientations determined in relation to fully erected carriers.
The carrier blank 1 has a longitudinal axis L1 and a lateral axis L2. As shown in
In the illustrated embodiment, the first and second end flaps 50, 54 include respective first and second end closures 70, 74 foldably connected to the first and second end flaps 50, 54, respectively, at a longitudinal fold line 51. The first and second end closures 70, 74 can be foldably connected to each other at a lateral fold line 21, which extends into the handle panel 16, as will be described below. The third and fourth end flaps 60, 64 can include respective third and fourth end closures 80, 84 foldably connected to the third and fourth end flaps 60, 64, respectively, at respective longitudinal fold lines 61, 65. The third and fourth end closures 80, 84 can be foldably connected to each other at a longitudinal fold line 83 and can include respective corner notches 82, 86. The end flaps 50, 54, 60, 64 and end closures 70, 74, 80, 84 are foldable to at least partially close the respective ends 210, 220 of the carrier 200 (
The carrier blank 1 further can include a bottom panel 90, which includes a first bottom panel section 92 foldably connected to the first side panel 10 at a lateral fold line 11, and a second bottom panel section 94 foldably connected to the first bottom panel section 92 at a lateral fold line 93. A V-shaped notch 95 can be provided at an edge of the bottom panel 90, such as at the junction of the bottom panel sections 92, 94. A bottom closure flap 96 is foldably connected to the second side panel 40 at a lateral fold line 42, and is configured to be adhesively or otherwise attached to the second bottom panel section 94 for closing a bottom of the carton 200.
The panels 10, 16, 40, 90, flaps 50, 54, 60, 64, and closures 70, 74, 80, 84, 96 are shown as being substantially rectangular. However, it should be understood that other shapes are possible for these panels.
In the illustrated embodiment, the handle panel 16 is positioned between the first and second side panels 10, 40 and the first and second end flaps 50, 54. The handle panel 16 includes a first handle panel section 20 adjacent the first side panel 10 and a second handle panel section 30 adjacent the second side panel 40 and foldably connected to the first handle panel section 20 at the lateral fold line 21. The first handle panel section 20 includes a first handle panel opening 22, and the second handle panel section 30 includes a second handle panel opening 32. A first finger flap 24 can extend into the opening 22 and can be foldably connected to the first handle panel section 20 at a lateral fold line 23. A second finger flap 34 can extend into the opening 32 and can be foldably connected to the second handle panel section 30 at a lateral fold line 33. A slit 21a can be formed collinearly with or proximate the fold line 21 and spaced apart from the longitudinal edge 16b.
As shown in
According to the exemplary embodiment shown in
The divider blank 100 has a longitudinal axis L1 and a lateral axis L2. The first divider panel 110 includes a main panel 110a, and a first divider flap 120 and a second divider flap 130 adjacent the first divider flap 120 are foldably connected to the first divider panel 110 at the first main panel 110a. The main panel 110a includes an opening 112 for accommodating a user's hand, a notch 114 disposed at a first longitudinal edge 111 of the panel 110, and a notch 115 disposed at a second longitudinal edge 113 of the panel 110.
The first divider flap 120 is defined by a longitudinal fold line 116 and a substantially arch-shaped cut 118 extending between ends of the lateral fold line 116. The first divider flap 120 includes a major flap portion 122 foldably connected to the main panel portion 110a at the fold line 116 and a minor flap portion 124 foldably connected to the major flap portion 122 at a longitudinal fold line 123, which extends from a lateral outer edge 117 of the panel 110 and through the first divider flap 120, where it intersects the cut 118 at longitudinally opposite points on the cut 118, and then extends beyond the first divider flap 120.
The second divider flap 130 can be defined by segments of the longitudinal fold line 123 extending outside of the first divider flap 120, a segment of the cut 118 bounding a free edge of the minor flap portion 124, the second longitudinal edge 113 of the first divider panel 110, and a cut 125 extending from the longitudinal fold line 123 to the second longitudinal edge 113 of the panel 110. The second divider flap 130 includes a major flap portion 132 foldably connected to the main panel portion 110a at the fold line 123 and a minor flap portion 134 foldably connected to the major flap portion 132 at a longitudinal fold line 133.
In the embodiment shown in
As shown in
The third divider flap 160 is defined by a longitudinal fold line 156 and a substantially arch-shaped cut 158 extending between ends of the longitudinal fold line 156. The third divider flap 160 includes a major flap portion 162 foldably connected to the main panel portion 150a at the fold line 156 and a minor flap portion 164 foldably connected to the major flap portion 162 at a longitudinal fold line 163, which extends from a lateral outer edge 157 of the panel 150 and through the third divider flap 160, where it intersects the cut 158 at longitudinally opposite points on the cut 158, and then extends beyond the third divider flap 160.
The fourth divider flap 170 is defined by segments of the longitudinal fold line 163 extending outside of the third divider flap 160, a segment of the cut 158 bounding a free edge of the minor flap portion 164, the second longitudinal edge 153 of the second divider panel 150, and a cut 165 extending from the longitudinal fold line 163 to the second longitudinal edge 153 of the panel 150. The fourth divider flap 170 includes a major flap portion 172 foldably connected to the main panel portion 150a at the fold line 163 and a minor flap portion 174 foldably connected to the major flap portion 172 at a longitudinal fold line 173.
An exemplary method of erecting the carton 200 from the blanks 1, 100 is illustrated in
In one embodiment, the outer side of the blank 100 may be adhesively or otherwise attached to the overlapped areas of the blank 1. However, the divider flaps 120, 130, 160, 170 should be free from attachment to the blank 1, so that they can be freely folded with respect to the respective main panel portions 110a, 150a. For example, the handle panel sections 20, 30 can be adhered to the respective first and second divider panels 110, 150 adjacent the respective openings 112, 152.
Although the above-described preliminary stage is shown and described as including the outer side of the blank 100 facing the inner side of the blank 1, it should be understood that the blank 100 may be arranged such that its outer side faces upward and its inner side faces, and is attached to, the inner side of the blank 1, thus reversing the orientation of the first and second divider panels 110, 150 with respect to the blank 1. However, it may be more aesthetically pleasing to arrange the blanks 1, 100 such that the outer side of the blank 100 faces the inner side of the blank 1, because such an orientation will result in the outer side of the blank 100 being exposed in the erected carton 200.
Next, as illustrated in
Subsequently, as shown in
Next, as illustrated in
Subsequent to, or simultaneously with folding the carrier blank 1 at the fold lines 13, 14, 43, 44, the bottom panel 90 may be folded inwardly about the fold line 11 and the bottom closure flap 96 may be folded inwardly about the fold line 42 such that the bottom flap 90 is at least partially in face-to-face contact with the bottom closure flap 96. The bottom panel 90 may then be adhesively or otherwise secured to the bottom closure flap 96 at the second bottom panel section 94.
As illustrated in
Upon completing the exemplary process described above, the carrier 200 is formed as shown in
As illustrated in
As indicated in
Although the embodiment shown and described includes six container compartments 240, 250, 260, 270, 280, 290 arranged in a 2×3 configuration, it should be understood that modifications are possible to provide more or fewer compartments. For example, each container-receiving space X1, X2 could be configured to form any number of container compartments by changing the number of divider flaps and scaling the size of the blanks 1, 100 appropriately, based on the number and type of containers to be contained in the carton. Further, the carrier 200 can be configured with one or more container-receiving spaces.
In general, the blank may be constructed from paperboard having a caliper so that it is heavier and more rigid than ordinary paper. The blank can also be constructed of other materials, such as cardboard, or any other material having properties suitable for enabling the carton to function at least generally as described above. The blank can be coated with, for example, a clay coating. The clay coating may then be printed over with product, advertising, and other information or images. The blanks may then be coated with a varnish to protect information printed on the blanks. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blanks. The blanks can also be laminated to or coated with one or more sheet-like materials at selected panels or panel sections.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
In accordance with the exemplary embodiments, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed or depressed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features. In situations where cutting is used to create a fold line, typically the cutting will not be overly extensive in a manner that might cause a reasonable user to incorrectly consider the fold line to be a tear line.
The above embodiments may be described as having one or more panels adhered together by glue during erection of the carton embodiments. The term “glue” is intended to encompass all manner of adhesives commonly used to secure carton panels in place.
The term “line” as used herein includes not only straight lines, but also other types of lines such as curved, curvilinear or angularly displaced lines.
In the present specification, a “panel” need not be flat or otherwise planar. A “panel” can, for example, comprise a plurality of interconnected generally flat or planar sections.
The foregoing description of the disclosure illustrates and describes various exemplary embodiments. Various additions, modifications, changes, etc., could be made to the exemplary embodiments without departing from the spirit and scope of the disclosure. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
This application claims the benefit of U.S. Provisional Patent Application No. 61/219,633, filed Jun. 23, 2009. U.S. Provisional Application No. 61/219,633, which was filed on Jun. 23, 2009, is hereby incorporated by reference for all purposes as if presented herein in its entirety.
Number | Date | Country | |
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61219633 | Jun 2009 | US |