The present disclosure generally relates to cartons for holding beverage containers or other types of articles. More specifically, the present disclosure relates to cartons having a reinforcing insert.
In general, one aspect of the disclosure is directed to a carton for holding a plurality of containers. The carton comprises a plurality of panels that extends at least partially around an interior of the carton. The plurality of panels comprises a top panel, a bottom panel, a first side panel, and a second side panel. A reinforcing insert comprises a central panel, a first and second reinforcing end flap foldably connected to the central panel, and a first and second reinforcing side flap foldably connected to the central panel. The central panel is in face-to-face contact with the top panel. The first and second reinforcing end flaps are positioned to restrain at least one the plurality of containers that are adjacent each of the respective ends of the carton. The first and second reinforcing side flaps are positioned to restrain at least one of the plurality of containers that is adjacent each of the respective first and second side panels of the carton.
In another aspect, the disclosure is generally directed to a carton for containing a plurality of articles. The carton comprises a plurality of panels that extends at least partially around an interior of the carton. The plurality of panels comprises a top panel, a bottom panel, a first side panel, and a second side panel. A first top end flap is foldably connected to a first end of the top panel and a second top end flap is foldably connected to a second end of the top panel. The first top end flap at least partially closes a first end of the carton, and the second top end flap at least partially closes a second end of the carton. A reinforcing insert comprises a central panel, a first reinforcing side flap foldably connected to the central panel at a first side of the central panel, a second reinforcing side flap foldably connected to the central panel at a second side of the central panel, a first reinforcing end flap foldably connected to the central panel at a first end of the central panel, and a second reinforcing end flap foldably connected to the central panel at a second end of the central panel. An article restraining structure comprises the first reinforcing end flap positioned to contact articles adjacent the first end, the second reinforcing end flap positioned to contact articles adjacent the second end, the first reinforcing side flap positioned to contact articles adjacent the first side panel, and the second reinforcing side flap positioned to contact articles adjacent the second side panel.
In another aspect, the disclosure is generally directed to in combination, a carton blank and an insert blank for forming a carton having article restraining features for retraining movement of articles in the carton. The carton blank comprises a plurality of panels comprising a top panel, a bottom panel, a first side panel, and a second side panel. A first top end flap foldably connected to a first end of the top panel and a second top end flap foldably connected to a second end of the top panel. The first top end flap is for at least partially closing a first end of the carton formed from the carton blank and the insert blank, and the second top end flap if for at least partially closing a second end of the carton formed from the carton blank and the insert blank. The insert blank comprises a central panel, a first reinforcing side flap foldably connected to the central panel at a first side of the central panel, a second reinforcing side flap foldably connected to the central panel at a second side of the central panel, a first reinforcing end flap foldably connected to the central panel at a first end of the central panel, and a second reinforcing end flap foldably connected to the central panel at a second end of the central. The article restraining features comprises the first reinforcing end flap that is for being positioned to contact articles adjacent the first end in the carton formed from the carton blank and the insert blank, the second reinforcing end flap that is for being positioned to contact articles adjacent the second end in the carton formed from the carton blank and the insert blank, the first reinforcing side flap that is for being positioned to contact articles adjacent the first side panel in the carton formed from the carton blank and the insert blank, and the second reinforcing side flap that is for being positioned to contact articles adjacent the second side pane in the carton formed from the carton blank and the insert blank.
In another aspect, the disclosure is generally directed to a method of forming a carton. The method comprising obtaining a carton blank comprising a plurality of panels comprising a top panel, a bottom panel, a first side panel, and a second side panel. A first top end flap foldably is connected to a first end of the top panel and a second top end flap is foldably connected to a second end of the top panel. The first top end flap is for at least partially closing a first end of the carton formed from the blank, and the second top end flap if for at least partially closing a second end of the carton formed from the carton blank and the insert blank. The method comprises obtaining an insert blank comprising a central panel, a first reinforcing side flap foldably connected to the central panel at a first side of the central panel, a second reinforcing side flap foldably connected to the central panel at a second side of the central panel, a first reinforcing end flap foldably connected to the central panel at a first end of the central panel, and a second reinforcing end flap foldably connected to the central panel at a second end of the central. The method comprises positioning the insert blank relative to the carton blank so that the central panel overlaps at least a portion of the top panel. The method comprises forming an article restraining structure comprising the first reinforcing end flap, the second reinforcing end flap, the first reinforcing side flap, and the second reinforcing side flap. The forming the article restraining structure comprises positioning the first reinforcing end flap for contact with articles adjacent the first end in the carton, positioning the second reinforcing end flap for contact with articles adjacent the second end in the carton, positioning the first reinforcing side flap for contact with articles adjacent the first side panel, and positioning the second reinforcing side flap for contact with articles adjacent the second side panel. The method comprises attaching the insert blank to the carton blank, and forming the attached insert blank and carton blank into a carton.
In another aspect, the disclosure is generally directed to the combination of a carton blank and an insert blank.
In another aspect, the disclosure is generally directed to a method of forming a carton.
Those skilled in the art will appreciate the above stated advantages and other advantages and benefits of various additional embodiments reading the following detailed description of the embodiments with reference to the below-listed drawing figures.
According to common practice, the various features of the drawings discussed below are not necessarily drawn to scale. Dimensions of various features and elements in the drawings may be expanded or reduced to more clearly illustrate the embodiments of the disclosure.
Corresponding parts are designated by corresponding reference numbers throughout the drawings.
The present disclosure generally relates to cartons that contain articles such as containers, bottles, cans, etc. The articles can be used for packaging food and beverage products, for example. The articles can be made from materials suitable in composition for packaging the particular food or beverage item, and the materials include, but are not limited to, aluminum and/or other metals; glass; plastics such as PET, LDPE, LLDPE, HDPE, PP, PS, PVC, EVOH, and Nylon; and the like, or any combination thereof.
Cartons according to the present disclosure can accommodate articles of any shape. For the purpose of illustration and not for the purpose of limiting the scope of the disclosure, the following detailed description describes beverage containers (e.g., glass beverage bottles) as disposed within the carton embodiments. In this specification, the terms “lower,” “bottom,” “upper” and “top” indicate orientations determined in relation to fully erected and upright cartons.
The carton blank 3 has a longitudinal axis L1 and a lateral axis L2. In the illustrated embodiment, the blank 3 comprises a top panel 10 foldably connected to a first side panel 20 at a first lateral fold line 21. A bottom panel 30 is foldably connected to the first side panel 20 at a second lateral fold line 31. A second side panel 40 is foldably connected to the bottom panel 30 at a third lateral fold line 41. In the illustrated embodiment, the blank 3 includes an adhesive flap 50 foldably connected to the top panel 10 at a fourth lateral fold line 52. In alternative embodiments, the blank 3 can be arranged so that the top panel 10 is foldably connected to both the first and second side panels 20, 40, or the blank 3 can have other alternative panel arrangements.
The top panel 10 is foldably connected to a first top end flap 12 and a second top end flap 14. The first side panel 20 is foldably connected to a first side flap 22 and a second side flap 24. The bottom panel 30 is foldably connected to a first bottom end flap 32 and a second bottom end flap 34. The second side panel 40 is foldably connected to a first side flap 42 and a second side flap 44. When the carton 5 is erected, the top and bottom end flaps 12 and 32 and side end flaps 22 and 42 close a first end 51 of the carton, and the top and bottom end flaps 14 and 34 and side end flaps 24 and 44 close a second end 53 of the carton (
The top and bottom end flaps 12 and 32 and side end flaps 22 and 42 extend along a first marginal area of the blank 3, and are foldably connected at a first longitudinal fold line 62 that extends along the length of the blank. The top and bottom end flaps 14 and 34 and side end flaps 24 and 44 extend along a second marginal area of the blank 3, and are foldably connected at a second longitudinal fold line 64 that also extends along the length of the blank. The longitudinal fold lines 62, 64 may be, for example, substantially straight, or offset at one or more locations to account for blank thickness or for other factors.
In the illustrated embodiment, the carton blank 3 includes features to form the carton 5 having tapered ends 51, 53. That is, the blank 3 includes diamond corner panels 67, 69 that connect respective side end flaps 22, 42, 24, 44 to a respective one of the first side panel 20 and the second side panel 40. The diamond corner panels 67, 69 are configured to allow the ends 51, 53 to taper from the bottom to the top with a respective edge of the bottom panel 30 at one end being located farther from the centerline of the carton than a respective edge of the top panel 10 at the second end. The containers C having a wide bottom B and narrow top T can be tightly held in the carton with the narrow tops of the containers located adjacent to the ends 51, 53 being located in close proximity to the portions of the fold lines 62, 64 connecting the top end flaps 12, 14 to the top panel. In alternative embodiments, the carton 5 could be otherwise shaped, arranged, and/or configured. For example, the carton 5 could have substantially straight sides and ends and could be without the diamond corner panels 67, 69 without departing from the disclosure.
As shown in
As shown in
The handle reinforcing portion 229 of the insert 205 remains secured to the central panel 206 below the handle 11 in the top panel 10 to provide three layers of material in the area of the handle (the top panel 10, the central panel 206, and the handle reinforcing portion 229). The container reinforcing portion 231 remains foldably connected to the central panel 206 and is adhesively secured to the side panel 20. As shown in
In one embodiment, the reinforcing side flap 219 is foldable connected to the central panel 206 and is free from attachment to the side panel 40 and adhesive flap 50. The reinforcing side flap 219 extends downward from the central panel and is spaced in from the corner of the carton 5 at the fold line 52 to restrain the containers C that are adjacent to the side panel 40.
In the illustrated embodiment, the reinforcing end flaps 212, 214 are downwardly folded at a respective fold line 215, 217 in the insert 205 when a respective top end flap 12, 14 is downwardly folded to close an end 51, 53 of the carton 5. In one embodiment, the fold lines 215, 217 are each spaced apart from a respective portion of the longitudinal fold lines 62, 64 that connect a respective top end flap 12, 14 to the top panel and are closer to the interior of the carton 5 than the longitudinal fold lines by a distance D (
As shown in
As shown in
The blanks according to the present disclosure can be, for example, formed from coated paperboard and similar materials. For example, the interior and/or exterior sides of the blanks can be coated with a clay coating. The clay coating may then be printed over with product, advertising, price coding, and other information or images. The blanks may then be coated with a varnish to protect any information printed on the blank. The blanks may also be coated with, for example, a moisture barrier layer, on either or both sides of the blank. In accordance with the above-described embodiments, the blanks may be constructed of paperboard of a caliper such that it is heavier and more rigid than ordinary paper. The blanks can also be constructed of other materials, such as cardboard, hard paper, or any other material having properties suitable for enabling the carton to function at least generally as described herein. The blanks can also be laminated or coated with one or more sheet-like materials at selected panels or panel sections.
In accordance with the above-described embodiments of the present disclosure, a fold line can be any substantially linear, although not necessarily straight, form of weakening that facilitates folding therealong. More specifically, but not for the purpose of narrowing the scope of the present disclosure, fold lines include: a score line, such as lines formed with a blunt scoring knife, or the like, which creates a crushed portion in the material along the desired line of weakness; a cut that extends partially into a material along the desired line of weakness, and/or a series of cuts that extend partially into and/or completely through the material along the desired line of weakness; and various combinations of these features.
As an example, a tear line can include: a slit that extends partially into the material along the desired line of weakness, and/or a series of spaced apart slits that extend partially into and/or completely through the material along the desired line of weakness, or various combinations of these features. As a more specific example, one type tear line is in the form of a series of spaced apart slits that extend completely through the material, with adjacent slits being spaced apart slightly so that a nick (e.g., a small somewhat bridging-like piece of the material) is defined between the adjacent slits for typically temporarily connecting the material across the tear line. The nicks are broken during tearing along the tear line. The nicks typically are a relatively small percentage of the tear line, and alternatively the nicks can be omitted from or torn in a tear line such that the tear line is a continuous cut line. That is, it is within the scope of the present disclosure for each of the tear lines to be replaced with a continuous slit, or the like. For example, a cut line can be a continuous slit or could be wider than a slit without departing from the present disclosure.
The above embodiments may be described as having one or more panels adhered together by glue during erection of the carton embodiments. The term “glue” is intended to encompass all manner of adhesives commonly used to secure carton panels in place.
The foregoing description of the disclosure illustrates and describes various embodiments. As various changes could be made in the above construction without departing from the scope of the disclosure, it is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense. Furthermore, the scope of the present disclosure covers various modifications, combinations, alterations, etc., of the above-described embodiments that are within the scope of the claims. Additionally, the disclosure shows and describes only selected embodiments of the disclosure, but the disclosure is capable of use in various other combinations, modifications, and environments and is capable of changes or modifications within the scope of the inventive concept as expressed herein, commensurate with the above teachings, and/or within the skill or knowledge of the relevant art. Furthermore, certain features and characteristics of each embodiment may be selectively interchanged and applied to other illustrated and non-illustrated embodiments of the disclosure.
This application claims the benefit of U.S. Provisional Application No. 61/270,857, which was filed on Jul. 14, 2009, and U.S. Provisional Application No. 61/277,969, which was filed Oct. 1, 2009. U.S. Provisional Application No. 61/270,857, which was filed on Jul. 14, 2009, and U.S. Provisional Application No. 61/277,969, which was filed on Oct. 1, 2009, are hereby incorporated by reference for all purposes as if presented herein in their entirety.
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