Carton with transverse strap handle

Abstract
A beverage carton has a center panel, a left panel foldably connected to the center panel along a left fold line, a right panel foldably connected to the center panel along a right fold line, and a strap handle formed from the center, left and right panels. The strap handle extends transversely, instead of longitudinally, across the center panel between the left and right panels to absorb lifting forces in the side panels rather than end panels of the carton.
Description




FIELD OF THE INVENTION




The present invention relates generally to a product carton, and, more particularly, to a carton with a strap handle.




BACKGROUND OF THE INVENTION




Product cartons, such as those used for bottles and cans of beverages and food supplements, are often equipped with hand holds or strap handles which make the cartons easier to carry.




Lifting a carton and its contents by a strap handle causes the weight of the package to be concentrated at the handle, certain areas of the panel (generally because of orientation considered to be the top panel) to which the handle is attached and other portions of the carton. The concentration of weight produces stress that can cause deformation and failure of the handle and various carton panels (particularly the top panel). Although the problems of deformation, failure and otherwise tearing can sometimes be addressed by using multiple plies of carton material and/or by using material of a higher caliper or thickness, such measures increase the cost of cartons. It can be appreciated that it would be desirable to have a strap handle that does not tear easily, that does not require carton panels to be reinforced or made of thicker material and that does not otherwise diminish the structural integrity of the carton while also conserving the quantity of carton material used.




SUMMARY OF THE INVENTION




The present invention is directed to overcoming one or more of the problems set forth above. Briefly summarized, according to one aspect of the present invention, a carton has top and bottom panels and first and second opposed side panels. A strap handle is formed in the top and side panels and extends transversely across the top panel between the side panels. The handle is integrally formed with the side panels and connects to the top panel using web panels. Web panels fold up spacing the handle from the top panel for easy gripping. Load is distributed from the handle directly to the side panels, and is encouraged to spread throughout the side panels by the dimensions and positioning of the handle and a score line disposed at the connection of the handle and side panels.




According to another aspect of the invention, a strap handle is formed in the side and top and bottom panels, and extends transversely across the side panel between the top and bottom panels. The carton is carried with the side panel facing upwardly. The load is transferred from the handle to the top and bottom panels to which the handle connects.




The strap handle is also useful for cartons for longneck bottles. The handle is formed in side and top panels. The carton is carried with the bottles oriented horizontally instead of vertically.




These and other aspects, objects, features and advantages of the present invention will be more clearly understood and appreciated from a review of the following detailed description of the preferred embodiments and appended claims, and by reference to the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a preferred embodiment of a set-up product carton with a transverse strap handle formed from a single blank according to the present invention.





FIG. 2

illustrates the blank for the transverse strap handle of FIG.


1


.





FIG. 3

illustrates a blank for a transverse strap handle carton similar to

FIG. 2

, but for another embodiment.





FIG. 4

is a diagrammatic perspective view of a set-up product carton with a transverse strap handle formed from a single blank similar to

FIG. 1

, but illustrating another preferred embodiment.





FIG. 5

illustrates the blank for the transverse strap handle of FIG.


4


.





FIG. 6

illustrates a blank for a transverse strap handle carton similar to

FIG. 4

, but for another embodiment.





FIG. 7

illustrates another blank for a transverse strap handle carton with a frangible panel.





FIG. 8

illustrates a blank for a transverse strap handle carton similar to

FIG. 7

, but for another embodiment.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




It is to be noted that throughout the description and claims that follow, designation of panels as “top” or “side” is for convenience of reference with respect to the drawings in explaining the invention. Use of these terms does not and are not intended to place additional limitations upon those panels.




Referring to

FIGS. 1 and 2

, a carton


10


formed of side panels


12


,


14


, end panels


13


,


15


,


16


,


18


, and top and bottom panels


20


,


22


. Carton


10


is equipped with a strap handle


24


that is oriented transversely as opposed to longitudinally. Transverse handle


24


is oriented so that a hand grasps it with the fingers extended between end panels 13/16 and 15/18 instead of extending between side panels


12


and


14


. As illustrated, carton


10


holds twelve beverage containers A forming a 12-pack in this instance. In this embodiment, the cans or other articles packaged within the carton are disposed with their longitudinal axis parallel to the transverse orientation of the handle. When lifted by transverse strap handle


24


, the lifting force provided by handle


24


is directed to side panels


12


and


14


instead of top panel


20


or end panels 13/16 and 15/18 or corners of the carton as is the case with traditional longitudinal strap handles. The lifting force is thus spread over a wide area and there is no need to increase the thickness of the material of the carton to accommodate the load or prevent tearing. A number of strategic cuts and folds allows handle


24


to be raised up sufficiently to insert a hand to grip it and thus carry the carton.





FIG. 2

illustrates a blank


26


from which carton


10


can be formed. Blank


26


is preferably formed from a single piece of material divided by fold lines


28


and


30


into end panels and central panels. Top panel


20


is divided into the central top panel


20


and end portions. Similarly, side panels


12


and


14


are divided into the central panel portions and into end panel portions


13


,


15


and


16


,


18


. Top panel


20


is connected to side panel


12


along fold line


32


while it is connected along fold line


34


to side panel


14


. Side panel


14


is connected along fold line


36


to bottom panel


22




a,


while bottom panel


22




b


is connected along fold line


38


to side panel


12


.




Blank


26


can be scored along the side panels and attached end panels with interrupted cut lines


40


,


42


allowing material to be removed from those panels forming a dispenser for the cans. Bottom panel


22


contains score lines forming small triangular panels


44


,


46


which flex tending to alter the shape of what would otherwise be perfectly square corners somewhat. This flexing accommodates the truncated corners of panel


14


. Bottom panel


22


may also contain score lines defining removable panels


48


and


50


.




Panel


14


has truncated corners giving it an octagonal configuration. A cutout exists in the blank at each corner of panel


14


, but the end portions of panel


14


are connected to the adjoining end portions of panels


20


and


22


by connecting webs that are connected along fold lines to panels


20


and


22


and by score lines to the end panels


16


,


18


of panel


14


. This allows the end panels to be neatly folded during construction of the carton. The octagonal panel may be more aesthetically appealing than the square cornered panel and thus may be used as a display panel. Octagonal corners also tend to compensate somewhat for shelf spaces that are not always exactly square.




Transverse handle strap


24


has the main strap portion defined between two cutouts in top panel


20


. Handle flaps


52


,


54


are connected along score lines to handle


24


to increase the thickness of the strap making for a more comfortable handhole in the assembled carton. The entire handle assembly stretches across top panel


20


over onto side panels


12


and


14


. The handle assembly thus extends across fold lines


32


and


34


. The handle assembly terminates at panel


12


along a fold line


56


. Fold line


56


has a central portion with end portions angled toward panel


12


. This gives fold line


56


a concave or inverted “C” configuration with the ends of the “C” terminating at or near top and bottom cut lines


58


and


60


. Cut line


58


extends diagonally downward toward fold line


32


then progresses horizontally onto panel


20


. Similarly, cut line


60


extends diagonally upward across panel


12


to fold line


32


and then horizontally across panel


20


. To prevent tearing and to further direct lifting forces into the bulk of panels


20


and


22


, the end portions of cut lines


58


and


60


are preferably J-shaped with the backs of the J's toward one another so that the end of the J's curve away from one another in panel


12


. A shape other than a J-shape can be used as long as it curves away from the stress areas to prevent tearing and allow forces to spread to the bulk of the panel. Preferably, cut lines


58


and


60


are not complete cut lines but are serrated to be easily separated after the carton is erected.




A web panel


62


exists between the top handhole cutout in panel


20


and the horizontal portion of cut line


58


in panel


20


. Panel


62


is defined by vertical fold lines and horizontal cut lines. When folded along the fold lines, main handle portion


24


can be lifted up out of the plane of panel


20


. This makes room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of handle


24


a second web panel


64


is foldably connected to operate in concert with web panel


62


. Panel


64


extends along the horizontal portion of cut line


60


in panel


20


.




Panels


14


and


20


work in concert about the handle to form a mirror image of the stress-directing vertical fold line and cut lines. Vertical fold line


66


is thus the mirror image of vertical fold line


56


and serves to direct lifting forces into the bulk of panel


14


to prevent tearing of the panel when the carton is lifted. Vertical fold line


66


terminates at its top end at or near top cut line


68


and terminates its bottom end at or near bottom cut line


70


. The fold lines


56


,


66


optimally can be spaced a distance from associated corner edges


32


,


34


so that when the carton is loaded with articles A such as cans having a shoulder B, the portion of the carton overlying the shoulder when the carton is lifted can be encouraged to conform to the slope of the shoulder. Because of this feature, cans or other articles having shoulders do not hamper the manner in which stress is directed by fold lines


56


,


66


. Cut line


68


is a mirror image of cut line


58


, while cut line


70


is the mirror image of cut line


60


. A top web panel


72


that is associated with cut line


68


is the mirror image of web panel


62


, while web panel


74


that is associated with cut line


70


is the mirror image of web panel


64


. When blank


26


is erected into a carton, lifting forces generated by handle


24


are spread out along panels


12


and


14


and across bottom panel


22


.




Top panel


20


also contains triangular panels


76


and


78


similar to triangular panels


44


and


46


and perform similar functions. In addition, these panels compensate somewhat for distorted cans or damage to the carton during shipment. They allow for a slight expansion or bulging of the carton without compromising the structural integrity. Also, by affixing the handle in the transverse direction, the lifting forces are directed into the bulk of the material and not directly at any cut, fold, corner or weak point of the carton. The lifting forces are directed such that they are spread out to be carried by the bulk of the material rather than relying upon a special construction feature to provide the necessary strength.




Referring to

FIG. 3

, another embodiment of a transverse handle strap handle is illustrated in the form of a blank for forming a carton.





FIG. 3

illustrates a blank


126


from which a carton similar to the carton


210


shown on

FIG. 4

can be formed. Blank


126


is similar to blank


26


discussed above and blank


226


described below. Blank


26


yields a 12-pack carton with articles (cans) A disposed parallel to the handle strap


24


while blank


126


yields a 6-pack style carton wherein the articles such as cans are disposed within a package formed from blank


126


with their tops or bottoms abutting the central top panel


120


. Blank


126


is divided by fold lines


128


and


130


into end panels and central panels. Top panel


120


is divided by fold lines


128


,


130


into the central top panel


120


and end portions


116


and


118


. Side panels


112


and


114


are divided into the central panel portions and end panel portions. Top panel


120


is connected to side panel


112


along fold line


132


while it is connected along fold line


134


to side panel


114


. Bottom panel


122




a


is connected along fold line


138


to side panel


112


and along fold line


136


to bottom panel flap


122




b.






Side panel


114


contains score lines forming small triangular panels


144


,


146


which flex to alter the shape of what would otherwise be perfectly square corners. Similarly, side panel


112


contains score lines forming small triangular panels


176


and


178


.




Panel


120


has truncated corners giving it an octagonal configuration. A cutout exists in the blank at each corner of panel


120


, but the end portions of panel


120


are connected to the adjoining end portions of panels


120


and


122


by connecting webs that are connected along fold lines to panels


112


and


114


and by score lines to the end panels


116


,


118


of panel


120


.




Transverse handle strap


124


has the main strap portion defined between two cutouts in top panel


120


. Handle flaps


152


,


154


are foldably connected along score lines to handle


124


to increase the thickness of the strap making for a more comfortable handhole in the assembled carton. The entire handle assembly stretches across top panel


120


over onto side panels


112


and


114


. It thus extends across fold lines


132


and


134


. The handle assembly terminates at panel


112


along a fold line


156


. Fold line


156


has a vertical central portion with end portions angled toward side panel


112


. This gives fold line


156


a concave or inverted “C” configuration with the ends of the “C” terminating at or near top and bottom cut lines


158


and


160


. Cut line


158


extends diagonally downward toward fold line


132


then progresses horizontally onto panel


120


. Similarly, cut line


160


extends diagonally upward across panel


112


to fold line


132


and then horizontally across panel


120


. To prevent tearing and to further direct lifting forces into the bulk of the material of panel


112


, the end portions of cut lines


158


and


160


are preferably J-shaped with the backs of the J's toward one another so that the end of the J's curve away from one another in panel


112


.




A web panel


162


exists between the top handhole cutout in panel


120


and the horizontal portion of cut line


158


in panel


120


. Panel


162


is defined by vertical fold lines and horizontal cut lines. When folded along the fold lines, main handle portion


124


can be lifted up out of the plane of panel


120


. This makes room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of handle


124


a second web panel


164


is foldably connected to operate in concert with web panel


162


. Panel


164


extends along the horizontal portion of cut line


160


in panel


120


.




Panels


112


and


114


work in concert about the handle to form a mirror image of the stress-directing vertical fold lines and cut lines. Vertical fold line


166


is thus the mirror image of vertical fold line


156


and serves to direct lifting forces into the bulk of the material of panel


114


to prevent tearing of the panel when the carton is lifted. Fold line


166


terminates at its top end at or near top cut line


168


and terminates its bottom end at or near bottom cut line


170


. Cut line


168


is a mirror image of cut line


158


, while cut line


170


is the mirror image of cut line


160


. A top web panel


172


that is associated with cut line


168


is the mirror image of web panel


162


, while web panel


174


that is associated with cut line


170


is the mirror image of web panel


164


. When blank


126


is erected into a carton, lifting forces generated by handle


124


are spread out along panels


112


and


114


and across bottom panel


122


instead of the end panels


116


,


118


.




By affixing the handle in the transverse direction, the lifting forces are directed into the bulk of the material and not directly at any cut, fold, corner or weak point of the carton. The lifting forces are directed such that they are spread out to be carried by the bulk of the material rather than relying upon a special construction feature such as corners to provide the necessary strength.




Referring to

FIG. 4

, a transverse handle assembly is illustrated wherein the handle strap


224


is formed in what is oriented in the erected carton as a side panel


214


of the carton


210


rather than a top panel of the carton. As stated above, the designation of a panel as “side” or “top” or otherwise is for convenience of discussion an is not intended to unduly limit the scope of the invention. The orientation of the carton


210


shown in

FIG. 4

is based upon the location of the dispensing feature shown in the blank of FIG.


5


.

FIG. 5

illustrates a blank


226


from which carton


210


can be formed. Blank


226


is preferably formed from a single piece of material divided by fold lines


228


and


230


into end panels and central panels. Top panel


220


is divided into the central top panel


220


and end portions


216


and


218


. Side panels


212


and


214


are divided into the central panel portions and end panel portions. Top panel


120


is connected to side panel


212


along fold line


232


while it is connected along fold line


234


to side panel


214


. Side panel


214


is connected along fold line


236


to bottom panel


222




a,


while bottom panel


222




b


is connected along vertical fold line


238


to side panel


212


.




Transverse handle strap


224


has the main strap portion defined between two cutouts in side panel


214


. Handle flaps


252


,


254


are connected along score lines to handle


224


to increase the thickness of the strap making for a more comfortable handhole in the assembled carton. The entire handle assembly stretches across side panel


214


over onto top panel


220


and bottom panel


222


. The handle assembly thus extends across fold lines


234


and


236


. The handle assembly terminates at panel


220


along a fold line


256


terminating at or near top and bottom cut lines


258


and


260


. Cut line


258


extends horizontally across panel


220


toward fold line


234


then and horizontally onto panel


214


. Cut line


259


begins where cut line


258


ends and continues horizontally toward the main handle portion but is positioned closer to the handle than cut line


258


producing a discontinuity between cut lines


258


and


259


. Similarly, cut line


260


extends horizontally across panel


220


toward fold line


234


and horizontally onto panel


214


. Cut line


261


begins where cut line


260


ends and continues horizontally toward the main handle portion but is positioned closer to the handle than cut line


260


producing a discontinuity between cut lines


260


and


261


. To prevent tearing and to further direct lifting forces into the bulk of panels


220


and


222


, the end portions of cut lines


258


and


260


are preferably J-shaped with the backs of the J's toward one another so that the ends of the J's curve away from one another.




A web panel


262


exists between cut lines


258


and


259


and an associated web panel


263


extends between cut line


259


and the top handhole cutout in panel


214


. Panels


262


and


263


are defined by vertical fold lines and horizontal cut lines. When folded along the fold lines main handle portion


224


can be lifted up out of the plane of panel


214


. This makes room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of handle


224


, web panels


264


and


265


are foldably connected to operate in concert with web panels


262


and


263


. Web panel


264


exists between cut lines


260


and


261


and associated web panel


265


extends between cut line


261


and the bottom handhole cutout in panel


214


.




Panels


214


and


220


work in concert about the handle to form a mirror image of the stress-directing vertical fold lines and cut lines. Vertical fold line


266


is thus the mirror image of vertical fold line


256


and serves to direct lifting forces into the bulk of panel


222


to prevent tearing of the panel when the carton is lifted. Vertical fold line


266


terminates at its top end at or near top cut line


268


and terminates its bottom at bottom cut line


270


. As in the case of fold lines


56


and


66


in

FIGS. 1 and 2

above, fold lines


256


and


266


are optimally spaced a distance from associated corner edges


234


,


236


so that when the carton is loaded with articles A such as cans having a shoulder B, the portion of the carton overlying the shoulder when the carton is lifted can be encouraged to conform to the slope of the shoulder. Because of this feature, cans or other articles having shoulders do not hamper the manner in which stress is directed by fold lines


256


,


266


. Cut line


268


is a mirror image of cut line


258


and cut line


269


mirrors cut line


259


, while cut line


270


is the mirror image of cut line


260


and cut line


271


mirrors cut line


261


. Top web panel


272


associated with cut line


268


mirrors web panel


262


and web panel


273


mirrors web panel


263


, while web panel


274


associated with cut line


270


mirrors web panel


264


and web panel


275


mirrors web panel


265


. When blank


226


is erected into the carton, lifting forces generated by handle


224


are spread out along panels


220


and


222


.




Referring to

FIG. 6

, another blank


326


for a transverse strap handle carton is depicted for a bottle 12-pack. The transverse strap handle is similar to the handle shown in the blanks in

FIGS. 2 and 5

except that vertical fold lines are straight. Transverse handle strap


324


has the main strap portion defined between two cutouts in top panel


320


. Handle flaps


352


,


354


are connected along score lines to handle


324


. The entire handle assembly stretches across top panel


320


over onto side panels


312


and


314


thus extending across the fold lines


332


and


334


that separate the top panel from the side panels. It terminates at side panel


312


along a fold line


356


and at side panel


314


along fold line


366


. Fold line


356


terminates at or near top and bottom cut lines


358


and


360


. Fold lines


356


and


366


are optimally spaced a distance from associated corner edges so that when the carton is loaded with articles such as bottles having a shoulder (in the case of bottles, lower than the shoulders of cans), the portion of the carton overlying the shoulder when the carton is lifted can be encouraged to conform to the slope of the shoulder. Because of this feature, bottles or other articles having shoulders do not hamper the manner in which stress is directed by fold lines


356


,


366


. Cut line


358


extends diagonally downward a short distance toward fold line


332


then progresses horizontally onto panel


320


. Similarly, cut line


360


extends diagonally upward a short distance across panel


312


toward vertical fold line


332


and then horizontally across panel


320


. The end portions of cut lines


358


and


360


are preferably J-shaped with the backs of the J's toward one another so that the end of the J's curve away from one another in panel


312


.




A web panel


362


exists between the top handhole cutout and horizontal portion of cut line


358


in panel


320


. Panel


362


is defined by vertical fold lines and horizontal cut lines. When folded along the fold lines, handle


324


can be lifted up out of the plane of top panel


320


making room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of the handle, a second web panel


364


is foldably connected to operate in concert with web panel


362


. Panel


364


extends along the horizontal portion of cut line


360


in panel


320


.




Panels


314


and


320


work in concert about the handle to form a mirror image of the stress-directing vertical fold line and cut lines. Vertical fold line


366


is thus the mirror image of vertical fold line


356


. Vertical fold line


366


terminates at its top end at or near top cut line


368


and terminates its bottom end at or near bottom cut line


370


. Cut line


368


mirrors cut line


358


across the transverse axis of the handle and mirrors cut line


370


across the longitudinal axis, while cut line


370


mirrors cut line


360


. A top web panel


372


, associated with cut line


368


, mirrors web panel


362


; while web panel


374


, associated with cut line


370


, mirrors web panel


364


. When blank


326


is erected into a carton, forces generated when lifting by the handle are spread out along panels


312


and


314


and across bottom panel


322


.





FIG. 7

also illustrates a transverse handle for a 12-pack bottle container with the transverse strap handle being formed in a side panel so that bottles are carried on their sides instead of upright. The handle is not symmetrical like the handle in the blank of

FIG. 2

but rather has its left side similar to the left side of the handle of FIG.


2


and has its right side configured differently. The right side does not have the vertical fold line but rather has the handle strap connected directly to the panel. The side panel has a vertical fold line which bifurcates the side panel so that one portion of the side panel is perfectly vertical in the assembled carton with the other panel of the side panel assembly slanted inward to follow the contour of the bottles. The vertical fold line does not exist along the central portion of the handle so that when the blank is folded up into a carton a space is automatically created for insertion of the hand. Or, if the transverse portion of the handle follows the contour of the panels, then space is made for the insertion of the hand along the vertical fold line on the left portion of the blank.





FIG. 7

illustrates a blank


426


from which carton can be formed. Blank


426


is preferably formed from a single piece of material divided by horizontal fold lines


428


and


430


into end panels and central panels. Top panel


420


is thus divided by fold lines


428


,


430


into the central top panel


420


and end portions


416


and


418


. Side panels


412




a,




412




b


and


414




a,




414




b


are divided into the central panel portions and into end panel portions. Top panel


420


is connected to side panel


412




a


along fold line


432


. Panel


412




a


is connected to panel


412




b


along fold line


433


, and panel


412




b


connects to bottom panel


422


along fold line


438


. Side panel


414




b


is connected along fold line


436


to bottom panel


422


and to panel


414




a.


Closure flap


439


connects to panel


414




a


along a fold line


441


.




A cutout exists in the blank at each corner where the end flaps


418


of bottom panel


422


meets side panels


412




a


and


412




b.


The end portions of panel


422


are connected to the adjoining end portions of panels


412




b


and


414




b


by connecting straps that are connected along fold lines to their respective panels which allows the end panels to be neatly folded during erection of the carton.




During erection, the side panels are folded up first and the end panels last so that the connecting straps can be neatly folded between them. Side panel


414


is provided with cut lines


442


to form a tear-open access panel. The erected carton rests on bottom panel


422


with bottles standing on bottom panel


422


. Side panels


412




b


and


414




b


are substantially perpendicular to the bottom panel. Side panels


412




a


and


414




a


angle inward at their tops to follow the contour of long neck bottles


411


which are narrower at the neck than the shoulder.




Transverse handle strap


424


has the main strap portion defined between two cutouts in side panels


412




a,




412




b.


Handle flaps


452


,


454


are connected along score lines to handle


424


to increase the thickness of the strap for comfort. The handle assembly stretches from panel


412




b


across top panel


412




a


over onto top panel


420


. The handle assembly thus extends across fold lines


432


and


434


, but fold line


433


does not intersect the handle so that the handle can fold out for gripping. The handle assembly terminates at panel


420


along a fold line


456


which has a central portion with end portions angled toward panel


420


. This gives fold line


456


a concave or inverted “C” configuration with the ends of the “C” terminating at or near top and bottom cut lines


458


and


460


. Fold line


456


is optimally spaced a distance from its associated corner edge


432


so that when the carton is loaded with articles such as bottles having a heel, the portion of the carton overlying the heel when the carton is lifted can be encouraged to conform to the slope of the heel. Because of this feature, cans or other articles having heels do not hamper the manner in which stress is directed by fold line


456


. Cut line


458


extends diagonally downward toward fold line


432


then progresses horizontally onto panel


412




a.


Similarly, cut line


460


extends diagonally upward across panel


432


to fold line


432


and then horizontally across panel


412




a.


To prevent tearing and to further direct lifting forces into the bulk of panel


420


, the end portions of cut lines


458


and


460


are preferably J-shaped with the backs of the J's toward one another so that the end of the J's curve away from one another in panel


420


.




A web panel


462


exists between the top handhole cutout in panel


412


and the horizontal portion of cut line


458


in panel


412


. Panel


462


is defined by vertical fold lines and horizontal cut lines. When folded along the fold lines, main handle portion


424


can be lifted up out of the plane of panel


412


. This makes room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of handle


424


a second web panel


464


is foldably connected to operate in concert with web panel


462


. Panel


464


extends along the horizontal portion of cut line


460


in panel


412


. When blank


426


is erected into a carton, lifting forces generated by handle


424


are spread out along panels


412




b


and


420


. When carried, the carton can be carried on its side with the bottles oriented horizontally instead of vertically.





FIG. 8

illustrates a blank


526


from which a carton can be formed for a 6-pack of articles such as one-liter bottles. Top panel


520


is connected to side panel


512


along fold line


532


while it is connected along fold line


534


to side panel


514


. Side panel


514


is connected along fold line


536


to bottom panel


522




a,


while bottom panel


522




b


is connected along fold line


538


to side panel


512


.




Transverse handle strap


524


has the main strap portion defined between two cutouts in top panel


520


. The entire handle assembly stretches across top panel


520


over onto side panels


512


and


514


. The handle assembly thus extends across fold lines


532


and


534


. A cut line


558


extends horizontally and slightly downward toward fold line


532


then progresses onto panel


520


. Similarly, cut line


560


extends horizontally and slightly upward across panel


512


to fold line


532


and then horizontally across panel


520


. To prevent tearing and to further direct lifting forces into the bulk of panel


512


, the end portions of cut lines


558


and


560


are preferably J-shaped with the backs of the J's toward one another so that the end of the J's curve away from one another in panel


512


.




A web panel


562


exists between the top handhole cutout in panel


520


and a portion of cut line


558


in panel


520


. Panel


562


is defined by vertical fold lines and horizontal cut lines. When folded along the fold lines, main handle portion


524


can be lifted up out of the plane of panel


520


. This makes room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of handle


524


a second web panel


564


is foldably connected to operate in concert with web panel


562


. Panel


564


extends along a portion of cut line


560


in panel


520


. Cut line


568


is a mirror image of cut line


558


across the transverse axis of the handle, while cut line


570


mirrors cut line


560


. A top web panel


572


associated with cut line


568


mirrors web panel


562


, while web panel


574


associated with cut line


570


mirrors web panel


564


. When blank


526


is erected into a carton, lifting forces generated by handle


524


are spread out along panels


512


and


514


and across bottom panels


522




a


and


522




b.







FIG. 8

illustrates a blank for a wrap-around type carton that is void of end panels. Top panel


520


contains openings


576


for receiving the necks of the bottles. Each opening


576


is preferably circular with an adjacent frangible panel that ruptures to expand the opening for a larger bottle neck. As illustrated, there are six openings. Side panel


512


contains rows of serrations


578


forming a pull tab for accessing the contents of the carton. Bottom panels


22




a,




522




b


contain scored panels


580


that, when erected, engage the bottoms of the bottles to prevent shifting. The bottom panels also contain locking tabs.




As is illustrated by the embodiments shown and discussed above, the strap portion of the handle


24


,


124


,


224


,


324


,


424


,


524


of the carton is able to be made wider when it is transversely oriented with respect to the length and breadth of the panel which it traverses than if it was longitudinally oriented. A wider handle is stronger than one that is more narrow and thus can be made with a lesser thickness or caliper of material than a narrower handle. Similarly, the end portions of the handle that form the T-shaped connections to the carton can be made wider than if the handle was oriented longitudinally. The side panels to which stress is directed in each embodiment typically provides a maximum contiguous surface area for disbursement of stress. And, typically, the side panel does not have a joint by which it is adhered to another panel, or, if there is a joint, the side panel that receives stress is of a sufficient contiguous surface area to substantially disburse stress.




It can now be appreciated that a transverse strap handle carton and blank for forming the carton have been presented. By positioning the strap handle transversely instead of longitudinally, lifting forces and weight of the package are spread over the wider area of the side panels. The carton has a center panel, a left panel foldably connected to the center panel along a left fold line, a right panel foldably connected to the center panel along a right fold line, and a strap handle formed from the center, left and right panels. The handle extends transversely across the center panel between the left and right panels. Web panels attached to the handle and the center panel connect the handle to the center panel. The web panels, typically and even set of four or eight web panels, are used and are placed symmetrically about the longitudinal and transverse axes of the handle. They are foldably connected to the handle and center panel, and fold out away from the center panel to position the handle at a higher elevation than the center panel. The handle folds along the left and right fold lines. In one embodiment, a left end portion of the handle has a concave curvature opening toward the left panel, and a right end portion of the handle has a concave curvature opening to the right panel. In another embodiment, a left end portion of the handle has a concave curvature opening toward the left panel, and a right end portion is integral with the right panel. Each embodiment of the left and right end portions of the handle evenly distribute load to the left and right panels, respectively. The left-center-right panel combination may be a side-top-side or a top-side-bottom combination of panels.




A blank for a product carton has a center panel with a left fold line along a left edge of the panel and a right fold line along a right edge of the panel. A left panel is foldably connected to the center panel along the left fold line, and a right panel is foldably connected to the center panel along the right fold line. A strap handle is formed from the center, left and right panels, and extends transversely across the center panel between the left and right panels. In a preferred embodiment, at least four web panels are foldably connected to the handle and the center panel and connect the handle to the center panel. The web panels are symmetrically position about a longitudinal axis and a transverse axis of the handle. The handle is foldable along the left and right fold lines. In one embodiment, a left end portion of the handle has a concave curvature opening toward the left panel, and a right end portion of the handle has a concave curvature opening toward the right panel. In another embodiment, a left end portion of the handle has a concave curvature opening toward the left panel, and a right end portion of the handle is integral with the right panel.




While the invention has been described with particular reference to the preferred embodiments, it is evident that certain aspects of the invention are not limited to the particular details of the examples illustrated, and it is therefore contemplated that other modifications and applications will occur to those skilled in the art. For example, the carton can be assembled from the blank using a different sequence of steps than described, and, while a unitary blank is preferred, a multi-piece blank can be used. It is accordingly intended that the claims shall cover all such modifications and applications as do not depart from the true spirit and scope of the invention.



Claims
  • 1. A carton, comprising:a plurality of panels including a top panel and first and second opposed side panels foldably adjoining said top panel; a strap handle integrally formed with and extending transversely across said top panel having at least one distal end region terminating either at respective lines of joinder between said top panel and said opposed side panels or within said side panels, and having a grasping region defined between said end regions; and at least one web interconnecting said strap handle and said top panel proximate said grasping region.
  • 2. A carton, as set forth in claim 1, wherein said web panels are fold outwardly of said top panel positioning said handle at a higher elevation than said top panel.
  • 3. A carton, as set forth in claim 1, wherein said web panels fold outwardly of said top panel positioning said handle at a higher elevation than said top panel.
  • 4. A carton, as set forth in claim 1, wherein said grasping region is defined at least in part by an aperture on at least one side of said handle.
  • 5. A carton, as set forth in claim 1, wherein said distal end region is defined by spaced apart severance lines and includes a fold line extending between said severance lines.
  • 6. A carton, as set forth in claim 5, wherein at least a portion of said fold line is substantially coincident with a respective said line of joinder between said top panel and said opposed side panels.
  • 7. A carton, as set forth in claim 5, wherein said fold line has an arcuate configuration defining a concavity opening toward a proximate terminal end of said handle.
  • 8. A carton, as set forth in claim 5, wherein said fold line is proximate terminal regions of said severance lines.
  • 9. A carton, as set forth in claim 5, wherein said fold line intersects said severance lines.
  • 10. A carton, as set forth in claim 1, wherein said web is defined at least in part by spaced apart substantially parallel web fold lines.
  • 11. A carton, as set forth in claim 1, wherein said grasping region is defined at least in part by an elongated aperture on at least one side of said handle and each said web interconnects said strap handle and said top panel proximate an end region of said elongated aperture.
  • 12. A carton, comprising:a first panel; a second panel foldably connected to said first panel along a first fold line; a third panel foldably connected to said first panel along a second fold line; and a strap handle integrally formed with and extending transversely across said first panel between said second and third panels having at least one distal end region terminating either at respective said first and second fold lines or within said second and third panels, and having a grasping region defined between said end regions; and at least one web interconnecting said strap handle and said first panel proximate said grasping region.
  • 13. A carton, as set forth in claim 12, wherein said webs fold outwardly of said first panel to position said handle at a higher elevation than said first panel when the carton is lifted by said handle.
  • 14. Carton, as set forth in claim 12, wherein said grasping region is defined at least in part by an aperture on at least one side of said handle.
  • 15. A carton, as set forth in claim 12, wherein said distal end region is defined by spaced apart severance lines and includes a fold line extending between said severance lines.
  • 16. A carton, as set forth in claim 15, wherein at least a portion of said fold line is substantially coincident with a respective said first and second fold line.
  • 17. Carton, as set forth in claim 15, wherein said fold line has an arcuate configuration defining a concavity opening toward a proximate terminal end of said handle.
  • 18. Carton, as set forth in claim 15, wherein said fold line is proximate terminal regions of said severance lines.
  • 19. A carton, as set forth in claim 15, wherein said fold line intersects said severance lines.
  • 20. A carton, as set forth in claim 12, wherein said web is defined at least in part by spaced apart substantially parallel web fold lines.
  • 21. A carton, as set forth in claim 12, wherein said grasping region is defined at least in part by an elongated aperture on at least one side of said handle and each said web interconnects said strap handle and said top panel proximate an end region of said elongated aperture.
  • 22. A blank for a carton, comprising:a center panel having a left fold line along a left edge and a right fold line along a right edge; a left panel foldably connected to said center panel along said left fold line; a right panel foldably connected to said center panel along said right fold line; and a strap handle integrally formed with and extending transversely across said center panel between said left and right panels, having at least one distal end region terminating either at respective said left and right fold lines or within respective proximate said left and right panels, and having a grasping region defined between said end regions; and at least one web interconnecting said strap handle and said center panel proximate said grasping region.
  • 23. A blank, as set forth in claim 22, wherein said grasping region is defined at least in part by an aperture on at least one side of said handle.
  • 24. A blank, as set forth in claim 22, wherein said distal end region is defined by spaced apart severance lines and includes a fold line extending between said severance lines.
  • 25. A blank, as set forth in claim 24, wherein at least a portion of said fold line is substantially coincident with a respective said right and left fold line.
  • 26. A carton, as set forth in claim 24, wherein said fold line has an arcuate configuration defining a concavity opening toward a proximate distal end of said handle.
  • 27. A carton, as set forth in claim 24, wherein said fold line is proximate terminal regions of said severance lines.
  • 28. A carton, as set forth in claim 24, wherein said fold line intersects said severance lines.
  • 29. A carton, as set forth in claim 22, wherein said web is defined at least in part by spaced apart substantially parallel web fold lines.
  • 30. A carton, as set forth in claims 22, wherein said grasping region is defined at least in part by an elongated aperture on at least one side of said handle and each said web interconnects said strap handle and said top panel proximate an end region of said elongated aperture.
US Referenced Citations (19)
Number Name Date Kind
2482399 Bullock Sep 1949
2723027 Guyer Nov 1955
2811250 Arneson Oct 1957
2896838 Struble Jul 1959
3094268 Swanson et al. Jun 1963
3300119 Chaussadas Jan 1967
3933303 Kirby, Jr. Jan 1976
4582199 Schuster Apr 1986
4747534 Marie May 1988
5222658 DeMaio et al. Jun 1993
5328081 Saulas Jul 1994
5333734 Stout et al. Aug 1994
5385234 Stout et al. Jan 1995
5480091 Stout Jan 1996
5593027 Sutherland Jan 1997
5595292 Bates Jan 1997
5794778 Harris Aug 1998
5826782 Stout Oct 1998
5873515 Dunn et al. Feb 1999
Foreign Referenced Citations (1)
Number Date Country
2 252 958 A Aug 1992 GB