Information
-
Patent Grant
-
6273330
-
Patent Number
6,273,330
-
Date Filed
Thursday, April 6, 200024 years ago
-
Date Issued
Tuesday, August 14, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- James; John L.
- Drew; Michael V.
-
CPC
-
US Classifications
Field of Search
US
- 229 11712
- 229 11713
- 206 141
- 206 427
-
International Classifications
-
Abstract
A beverage carton has a center panel, a left panel foldably connected to the center panel along a left fold line, a right panel foldably connected to the center panel along a right fold line, and a strap handle formed from the center, left and right panels. The strap handle extends transversely, instead of longitudinally, across the center panel between the left and right panels to absorb lifting forces in the side panels rather than end panels of the carton.
Description
FIELD OF THE INVENTION
The present invention relates generally to a product carton, and, more particularly, to a carton with a strap handle.
BACKGROUND OF THE INVENTION
Product cartons, such as those used for bottles and cans of beverages and food supplements, are often equipped with hand holds or strap handles which make the cartons easier to carry.
Lifting a carton and its contents by a strap handle causes the weight of the package to be concentrated at the handle, certain areas of the panel (generally because of orientation considered to be the top panel) to which the handle is attached and other portions of the carton. The concentration of weight produces stress that can cause deformation and failure of the handle and various carton panels (particularly the top panel). Although the problems of deformation, failure and otherwise tearing can sometimes be addressed by using multiple plies of carton material and/or by using material of a higher caliper or thickness, such measures increase the cost of cartons. It can be appreciated that it would be desirable to have a strap handle that does not tear easily, that does not require carton panels to be reinforced or made of thicker material and that does not otherwise diminish the structural integrity of the carton while also conserving the quantity of carton material used.
SUMMARY OF THE INVENTION
The present invention is directed to overcoming one or more of the problems set forth above. Briefly summarized, according to one aspect of the present invention, a carton has top and bottom panels and first and second opposed side panels. A strap handle is formed in the top and side panels and extends transversely across the top panel between the side panels. The handle is integrally formed with the side panels and connects to the top panel using web panels. Web panels fold up spacing the handle from the top panel for easy gripping. Load is distributed from the handle directly to the side panels, and is encouraged to spread throughout the side panels by the dimensions and positioning of the handle and a score line disposed at the connection of the handle and side panels.
According to another aspect of the invention, a strap handle is formed in the side and top and bottom panels, and extends transversely across the side panel between the top and bottom panels. The carton is carried with the side panel facing upwardly. The load is transferred from the handle to the top and bottom panels to which the handle connects.
The strap handle is also useful for cartons for longneck bottles. The handle is formed in side and top panels. The carton is carried with the bottles oriented horizontally instead of vertically.
These and other aspects, objects, features and advantages of the present invention will be more clearly understood and appreciated from a review of the following detailed description of the preferred embodiments and appended claims, and by reference to the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a perspective view of a preferred embodiment of a set-up product carton with a transverse strap handle formed from a single blank according to the present invention.
FIG. 2
illustrates the blank for the transverse strap handle of FIG.
1
.
FIG. 3
illustrates a blank for a transverse strap handle carton similar to
FIG. 2
, but for another embodiment.
FIG. 4
is a diagrammatic perspective view of a set-up product carton with a transverse strap handle formed from a single blank similar to
FIG. 1
, but illustrating another preferred embodiment.
FIG. 5
illustrates the blank for the transverse strap handle of FIG.
4
.
FIG. 6
illustrates a blank for a transverse strap handle carton similar to
FIG. 4
, but for another embodiment.
FIG. 7
illustrates another blank for a transverse strap handle carton with a frangible panel.
FIG. 8
illustrates a blank for a transverse strap handle carton similar to
FIG. 7
, but for another embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
It is to be noted that throughout the description and claims that follow, designation of panels as “top” or “side” is for convenience of reference with respect to the drawings in explaining the invention. Use of these terms does not and are not intended to place additional limitations upon those panels.
Referring to
FIGS. 1 and 2
, a carton
10
formed of side panels
12
,
14
, end panels
13
,
15
,
16
,
18
, and top and bottom panels
20
,
22
. Carton
10
is equipped with a strap handle
24
that is oriented transversely as opposed to longitudinally. Transverse handle
24
is oriented so that a hand grasps it with the fingers extended between end panels 13/16 and 15/18 instead of extending between side panels
12
and
14
. As illustrated, carton
10
holds twelve beverage containers A forming a 12-pack in this instance. In this embodiment, the cans or other articles packaged within the carton are disposed with their longitudinal axis parallel to the transverse orientation of the handle. When lifted by transverse strap handle
24
, the lifting force provided by handle
24
is directed to side panels
12
and
14
instead of top panel
20
or end panels 13/16 and 15/18 or corners of the carton as is the case with traditional longitudinal strap handles. The lifting force is thus spread over a wide area and there is no need to increase the thickness of the material of the carton to accommodate the load or prevent tearing. A number of strategic cuts and folds allows handle
24
to be raised up sufficiently to insert a hand to grip it and thus carry the carton.
FIG. 2
illustrates a blank
26
from which carton
10
can be formed. Blank
26
is preferably formed from a single piece of material divided by fold lines
28
and
30
into end panels and central panels. Top panel
20
is divided into the central top panel
20
and end portions. Similarly, side panels
12
and
14
are divided into the central panel portions and into end panel portions
13
,
15
and
16
,
18
. Top panel
20
is connected to side panel
12
along fold line
32
while it is connected along fold line
34
to side panel
14
. Side panel
14
is connected along fold line
36
to bottom panel
22
a,
while bottom panel
22
b
is connected along fold line
38
to side panel
12
.
Blank
26
can be scored along the side panels and attached end panels with interrupted cut lines
40
,
42
allowing material to be removed from those panels forming a dispenser for the cans. Bottom panel
22
contains score lines forming small triangular panels
44
,
46
which flex tending to alter the shape of what would otherwise be perfectly square corners somewhat. This flexing accommodates the truncated corners of panel
14
. Bottom panel
22
may also contain score lines defining removable panels
48
and
50
.
Panel
14
has truncated corners giving it an octagonal configuration. A cutout exists in the blank at each corner of panel
14
, but the end portions of panel
14
are connected to the adjoining end portions of panels
20
and
22
by connecting webs that are connected along fold lines to panels
20
and
22
and by score lines to the end panels
16
,
18
of panel
14
. This allows the end panels to be neatly folded during construction of the carton. The octagonal panel may be more aesthetically appealing than the square cornered panel and thus may be used as a display panel. Octagonal corners also tend to compensate somewhat for shelf spaces that are not always exactly square.
Transverse handle strap
24
has the main strap portion defined between two cutouts in top panel
20
. Handle flaps
52
,
54
are connected along score lines to handle
24
to increase the thickness of the strap making for a more comfortable handhole in the assembled carton. The entire handle assembly stretches across top panel
20
over onto side panels
12
and
14
. The handle assembly thus extends across fold lines
32
and
34
. The handle assembly terminates at panel
12
along a fold line
56
. Fold line
56
has a central portion with end portions angled toward panel
12
. This gives fold line
56
a concave or inverted “C” configuration with the ends of the “C” terminating at or near top and bottom cut lines
58
and
60
. Cut line
58
extends diagonally downward toward fold line
32
then progresses horizontally onto panel
20
. Similarly, cut line
60
extends diagonally upward across panel
12
to fold line
32
and then horizontally across panel
20
. To prevent tearing and to further direct lifting forces into the bulk of panels
20
and
22
, the end portions of cut lines
58
and
60
are preferably J-shaped with the backs of the J's toward one another so that the end of the J's curve away from one another in panel
12
. A shape other than a J-shape can be used as long as it curves away from the stress areas to prevent tearing and allow forces to spread to the bulk of the panel. Preferably, cut lines
58
and
60
are not complete cut lines but are serrated to be easily separated after the carton is erected.
A web panel
62
exists between the top handhole cutout in panel
20
and the horizontal portion of cut line
58
in panel
20
. Panel
62
is defined by vertical fold lines and horizontal cut lines. When folded along the fold lines, main handle portion
24
can be lifted up out of the plane of panel
20
. This makes room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of handle
24
a second web panel
64
is foldably connected to operate in concert with web panel
62
. Panel
64
extends along the horizontal portion of cut line
60
in panel
20
.
Panels
14
and
20
work in concert about the handle to form a mirror image of the stress-directing vertical fold line and cut lines. Vertical fold line
66
is thus the mirror image of vertical fold line
56
and serves to direct lifting forces into the bulk of panel
14
to prevent tearing of the panel when the carton is lifted. Vertical fold line
66
terminates at its top end at or near top cut line
68
and terminates its bottom end at or near bottom cut line
70
. The fold lines
56
,
66
optimally can be spaced a distance from associated corner edges
32
,
34
so that when the carton is loaded with articles A such as cans having a shoulder B, the portion of the carton overlying the shoulder when the carton is lifted can be encouraged to conform to the slope of the shoulder. Because of this feature, cans or other articles having shoulders do not hamper the manner in which stress is directed by fold lines
56
,
66
. Cut line
68
is a mirror image of cut line
58
, while cut line
70
is the mirror image of cut line
60
. A top web panel
72
that is associated with cut line
68
is the mirror image of web panel
62
, while web panel
74
that is associated with cut line
70
is the mirror image of web panel
64
. When blank
26
is erected into a carton, lifting forces generated by handle
24
are spread out along panels
12
and
14
and across bottom panel
22
.
Top panel
20
also contains triangular panels
76
and
78
similar to triangular panels
44
and
46
and perform similar functions. In addition, these panels compensate somewhat for distorted cans or damage to the carton during shipment. They allow for a slight expansion or bulging of the carton without compromising the structural integrity. Also, by affixing the handle in the transverse direction, the lifting forces are directed into the bulk of the material and not directly at any cut, fold, corner or weak point of the carton. The lifting forces are directed such that they are spread out to be carried by the bulk of the material rather than relying upon a special construction feature to provide the necessary strength.
Referring to
FIG. 3
, another embodiment of a transverse handle strap handle is illustrated in the form of a blank for forming a carton.
FIG. 3
illustrates a blank
126
from which a carton similar to the carton
210
shown on
FIG. 4
can be formed. Blank
126
is similar to blank
26
discussed above and blank
226
described below. Blank
26
yields a 12-pack carton with articles (cans) A disposed parallel to the handle strap
24
while blank
126
yields a 6-pack style carton wherein the articles such as cans are disposed within a package formed from blank
126
with their tops or bottoms abutting the central top panel
120
. Blank
126
is divided by fold lines
128
and
130
into end panels and central panels. Top panel
120
is divided by fold lines
128
,
130
into the central top panel
120
and end portions
116
and
118
. Side panels
112
and
114
are divided into the central panel portions and end panel portions. Top panel
120
is connected to side panel
112
along fold line
132
while it is connected along fold line
134
to side panel
114
. Bottom panel
122
a
is connected along fold line
138
to side panel
112
and along fold line
136
to bottom panel flap
122
b.
Side panel
114
contains score lines forming small triangular panels
144
,
146
which flex to alter the shape of what would otherwise be perfectly square corners. Similarly, side panel
112
contains score lines forming small triangular panels
176
and
178
.
Panel
120
has truncated corners giving it an octagonal configuration. A cutout exists in the blank at each corner of panel
120
, but the end portions of panel
120
are connected to the adjoining end portions of panels
120
and
122
by connecting webs that are connected along fold lines to panels
112
and
114
and by score lines to the end panels
116
,
118
of panel
120
.
Transverse handle strap
124
has the main strap portion defined between two cutouts in top panel
120
. Handle flaps
152
,
154
are foldably connected along score lines to handle
124
to increase the thickness of the strap making for a more comfortable handhole in the assembled carton. The entire handle assembly stretches across top panel
120
over onto side panels
112
and
114
. It thus extends across fold lines
132
and
134
. The handle assembly terminates at panel
112
along a fold line
156
. Fold line
156
has a vertical central portion with end portions angled toward side panel
112
. This gives fold line
156
a concave or inverted “C” configuration with the ends of the “C” terminating at or near top and bottom cut lines
158
and
160
. Cut line
158
extends diagonally downward toward fold line
132
then progresses horizontally onto panel
120
. Similarly, cut line
160
extends diagonally upward across panel
112
to fold line
132
and then horizontally across panel
120
. To prevent tearing and to further direct lifting forces into the bulk of the material of panel
112
, the end portions of cut lines
158
and
160
are preferably J-shaped with the backs of the J's toward one another so that the end of the J's curve away from one another in panel
112
.
A web panel
162
exists between the top handhole cutout in panel
120
and the horizontal portion of cut line
158
in panel
120
. Panel
162
is defined by vertical fold lines and horizontal cut lines. When folded along the fold lines, main handle portion
124
can be lifted up out of the plane of panel
120
. This makes room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of handle
124
a second web panel
164
is foldably connected to operate in concert with web panel
162
. Panel
164
extends along the horizontal portion of cut line
160
in panel
120
.
Panels
112
and
114
work in concert about the handle to form a mirror image of the stress-directing vertical fold lines and cut lines. Vertical fold line
166
is thus the mirror image of vertical fold line
156
and serves to direct lifting forces into the bulk of the material of panel
114
to prevent tearing of the panel when the carton is lifted. Fold line
166
terminates at its top end at or near top cut line
168
and terminates its bottom end at or near bottom cut line
170
. Cut line
168
is a mirror image of cut line
158
, while cut line
170
is the mirror image of cut line
160
. A top web panel
172
that is associated with cut line
168
is the mirror image of web panel
162
, while web panel
174
that is associated with cut line
170
is the mirror image of web panel
164
. When blank
126
is erected into a carton, lifting forces generated by handle
124
are spread out along panels
112
and
114
and across bottom panel
122
instead of the end panels
116
,
118
.
By affixing the handle in the transverse direction, the lifting forces are directed into the bulk of the material and not directly at any cut, fold, corner or weak point of the carton. The lifting forces are directed such that they are spread out to be carried by the bulk of the material rather than relying upon a special construction feature such as corners to provide the necessary strength.
Referring to
FIG. 4
, a transverse handle assembly is illustrated wherein the handle strap
224
is formed in what is oriented in the erected carton as a side panel
214
of the carton
210
rather than a top panel of the carton. As stated above, the designation of a panel as “side” or “top” or otherwise is for convenience of discussion an is not intended to unduly limit the scope of the invention. The orientation of the carton
210
shown in
FIG. 4
is based upon the location of the dispensing feature shown in the blank of FIG.
5
.
FIG. 5
illustrates a blank
226
from which carton
210
can be formed. Blank
226
is preferably formed from a single piece of material divided by fold lines
228
and
230
into end panels and central panels. Top panel
220
is divided into the central top panel
220
and end portions
216
and
218
. Side panels
212
and
214
are divided into the central panel portions and end panel portions. Top panel
120
is connected to side panel
212
along fold line
232
while it is connected along fold line
234
to side panel
214
. Side panel
214
is connected along fold line
236
to bottom panel
222
a,
while bottom panel
222
b
is connected along vertical fold line
238
to side panel
212
.
Transverse handle strap
224
has the main strap portion defined between two cutouts in side panel
214
. Handle flaps
252
,
254
are connected along score lines to handle
224
to increase the thickness of the strap making for a more comfortable handhole in the assembled carton. The entire handle assembly stretches across side panel
214
over onto top panel
220
and bottom panel
222
. The handle assembly thus extends across fold lines
234
and
236
. The handle assembly terminates at panel
220
along a fold line
256
terminating at or near top and bottom cut lines
258
and
260
. Cut line
258
extends horizontally across panel
220
toward fold line
234
then and horizontally onto panel
214
. Cut line
259
begins where cut line
258
ends and continues horizontally toward the main handle portion but is positioned closer to the handle than cut line
258
producing a discontinuity between cut lines
258
and
259
. Similarly, cut line
260
extends horizontally across panel
220
toward fold line
234
and horizontally onto panel
214
. Cut line
261
begins where cut line
260
ends and continues horizontally toward the main handle portion but is positioned closer to the handle than cut line
260
producing a discontinuity between cut lines
260
and
261
. To prevent tearing and to further direct lifting forces into the bulk of panels
220
and
222
, the end portions of cut lines
258
and
260
are preferably J-shaped with the backs of the J's toward one another so that the ends of the J's curve away from one another.
A web panel
262
exists between cut lines
258
and
259
and an associated web panel
263
extends between cut line
259
and the top handhole cutout in panel
214
. Panels
262
and
263
are defined by vertical fold lines and horizontal cut lines. When folded along the fold lines main handle portion
224
can be lifted up out of the plane of panel
214
. This makes room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of handle
224
, web panels
264
and
265
are foldably connected to operate in concert with web panels
262
and
263
. Web panel
264
exists between cut lines
260
and
261
and associated web panel
265
extends between cut line
261
and the bottom handhole cutout in panel
214
.
Panels
214
and
220
work in concert about the handle to form a mirror image of the stress-directing vertical fold lines and cut lines. Vertical fold line
266
is thus the mirror image of vertical fold line
256
and serves to direct lifting forces into the bulk of panel
222
to prevent tearing of the panel when the carton is lifted. Vertical fold line
266
terminates at its top end at or near top cut line
268
and terminates its bottom at bottom cut line
270
. As in the case of fold lines
56
and
66
in
FIGS. 1 and 2
above, fold lines
256
and
266
are optimally spaced a distance from associated corner edges
234
,
236
so that when the carton is loaded with articles A such as cans having a shoulder B, the portion of the carton overlying the shoulder when the carton is lifted can be encouraged to conform to the slope of the shoulder. Because of this feature, cans or other articles having shoulders do not hamper the manner in which stress is directed by fold lines
256
,
266
. Cut line
268
is a mirror image of cut line
258
and cut line
269
mirrors cut line
259
, while cut line
270
is the mirror image of cut line
260
and cut line
271
mirrors cut line
261
. Top web panel
272
associated with cut line
268
mirrors web panel
262
and web panel
273
mirrors web panel
263
, while web panel
274
associated with cut line
270
mirrors web panel
264
and web panel
275
mirrors web panel
265
. When blank
226
is erected into the carton, lifting forces generated by handle
224
are spread out along panels
220
and
222
.
Referring to
FIG. 6
, another blank
326
for a transverse strap handle carton is depicted for a bottle 12-pack. The transverse strap handle is similar to the handle shown in the blanks in
FIGS. 2 and 5
except that vertical fold lines are straight. Transverse handle strap
324
has the main strap portion defined between two cutouts in top panel
320
. Handle flaps
352
,
354
are connected along score lines to handle
324
. The entire handle assembly stretches across top panel
320
over onto side panels
312
and
314
thus extending across the fold lines
332
and
334
that separate the top panel from the side panels. It terminates at side panel
312
along a fold line
356
and at side panel
314
along fold line
366
. Fold line
356
terminates at or near top and bottom cut lines
358
and
360
. Fold lines
356
and
366
are optimally spaced a distance from associated corner edges so that when the carton is loaded with articles such as bottles having a shoulder (in the case of bottles, lower than the shoulders of cans), the portion of the carton overlying the shoulder when the carton is lifted can be encouraged to conform to the slope of the shoulder. Because of this feature, bottles or other articles having shoulders do not hamper the manner in which stress is directed by fold lines
356
,
366
. Cut line
358
extends diagonally downward a short distance toward fold line
332
then progresses horizontally onto panel
320
. Similarly, cut line
360
extends diagonally upward a short distance across panel
312
toward vertical fold line
332
and then horizontally across panel
320
. The end portions of cut lines
358
and
360
are preferably J-shaped with the backs of the J's toward one another so that the end of the J's curve away from one another in panel
312
.
A web panel
362
exists between the top handhole cutout and horizontal portion of cut line
358
in panel
320
. Panel
362
is defined by vertical fold lines and horizontal cut lines. When folded along the fold lines, handle
324
can be lifted up out of the plane of top panel
320
making room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of the handle, a second web panel
364
is foldably connected to operate in concert with web panel
362
. Panel
364
extends along the horizontal portion of cut line
360
in panel
320
.
Panels
314
and
320
work in concert about the handle to form a mirror image of the stress-directing vertical fold line and cut lines. Vertical fold line
366
is thus the mirror image of vertical fold line
356
. Vertical fold line
366
terminates at its top end at or near top cut line
368
and terminates its bottom end at or near bottom cut line
370
. Cut line
368
mirrors cut line
358
across the transverse axis of the handle and mirrors cut line
370
across the longitudinal axis, while cut line
370
mirrors cut line
360
. A top web panel
372
, associated with cut line
368
, mirrors web panel
362
; while web panel
374
, associated with cut line
370
, mirrors web panel
364
. When blank
326
is erected into a carton, forces generated when lifting by the handle are spread out along panels
312
and
314
and across bottom panel
322
.
FIG. 7
also illustrates a transverse handle for a 12-pack bottle container with the transverse strap handle being formed in a side panel so that bottles are carried on their sides instead of upright. The handle is not symmetrical like the handle in the blank of
FIG. 2
but rather has its left side similar to the left side of the handle of FIG.
2
and has its right side configured differently. The right side does not have the vertical fold line but rather has the handle strap connected directly to the panel. The side panel has a vertical fold line which bifurcates the side panel so that one portion of the side panel is perfectly vertical in the assembled carton with the other panel of the side panel assembly slanted inward to follow the contour of the bottles. The vertical fold line does not exist along the central portion of the handle so that when the blank is folded up into a carton a space is automatically created for insertion of the hand. Or, if the transverse portion of the handle follows the contour of the panels, then space is made for the insertion of the hand along the vertical fold line on the left portion of the blank.
FIG. 7
illustrates a blank
426
from which carton can be formed. Blank
426
is preferably formed from a single piece of material divided by horizontal fold lines
428
and
430
into end panels and central panels. Top panel
420
is thus divided by fold lines
428
,
430
into the central top panel
420
and end portions
416
and
418
. Side panels
412
a,
412
b
and
414
a,
414
b
are divided into the central panel portions and into end panel portions. Top panel
420
is connected to side panel
412
a
along fold line
432
. Panel
412
a
is connected to panel
412
b
along fold line
433
, and panel
412
b
connects to bottom panel
422
along fold line
438
. Side panel
414
b
is connected along fold line
436
to bottom panel
422
and to panel
414
a.
Closure flap
439
connects to panel
414
a
along a fold line
441
.
A cutout exists in the blank at each corner where the end flaps
418
of bottom panel
422
meets side panels
412
a
and
412
b.
The end portions of panel
422
are connected to the adjoining end portions of panels
412
b
and
414
b
by connecting straps that are connected along fold lines to their respective panels which allows the end panels to be neatly folded during erection of the carton.
During erection, the side panels are folded up first and the end panels last so that the connecting straps can be neatly folded between them. Side panel
414
is provided with cut lines
442
to form a tear-open access panel. The erected carton rests on bottom panel
422
with bottles standing on bottom panel
422
. Side panels
412
b
and
414
b
are substantially perpendicular to the bottom panel. Side panels
412
a
and
414
a
angle inward at their tops to follow the contour of long neck bottles
411
which are narrower at the neck than the shoulder.
Transverse handle strap
424
has the main strap portion defined between two cutouts in side panels
412
a,
412
b.
Handle flaps
452
,
454
are connected along score lines to handle
424
to increase the thickness of the strap for comfort. The handle assembly stretches from panel
412
b
across top panel
412
a
over onto top panel
420
. The handle assembly thus extends across fold lines
432
and
434
, but fold line
433
does not intersect the handle so that the handle can fold out for gripping. The handle assembly terminates at panel
420
along a fold line
456
which has a central portion with end portions angled toward panel
420
. This gives fold line
456
a concave or inverted “C” configuration with the ends of the “C” terminating at or near top and bottom cut lines
458
and
460
. Fold line
456
is optimally spaced a distance from its associated corner edge
432
so that when the carton is loaded with articles such as bottles having a heel, the portion of the carton overlying the heel when the carton is lifted can be encouraged to conform to the slope of the heel. Because of this feature, cans or other articles having heels do not hamper the manner in which stress is directed by fold line
456
. Cut line
458
extends diagonally downward toward fold line
432
then progresses horizontally onto panel
412
a.
Similarly, cut line
460
extends diagonally upward across panel
432
to fold line
432
and then horizontally across panel
412
a.
To prevent tearing and to further direct lifting forces into the bulk of panel
420
, the end portions of cut lines
458
and
460
are preferably J-shaped with the backs of the J's toward one another so that the end of the J's curve away from one another in panel
420
.
A web panel
462
exists between the top handhole cutout in panel
412
and the horizontal portion of cut line
458
in panel
412
. Panel
462
is defined by vertical fold lines and horizontal cut lines. When folded along the fold lines, main handle portion
424
can be lifted up out of the plane of panel
412
. This makes room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of handle
424
a second web panel
464
is foldably connected to operate in concert with web panel
462
. Panel
464
extends along the horizontal portion of cut line
460
in panel
412
. When blank
426
is erected into a carton, lifting forces generated by handle
424
are spread out along panels
412
b
and
420
. When carried, the carton can be carried on its side with the bottles oriented horizontally instead of vertically.
FIG. 8
illustrates a blank
526
from which a carton can be formed for a 6-pack of articles such as one-liter bottles. Top panel
520
is connected to side panel
512
along fold line
532
while it is connected along fold line
534
to side panel
514
. Side panel
514
is connected along fold line
536
to bottom panel
522
a,
while bottom panel
522
b
is connected along fold line
538
to side panel
512
.
Transverse handle strap
524
has the main strap portion defined between two cutouts in top panel
520
. The entire handle assembly stretches across top panel
520
over onto side panels
512
and
514
. The handle assembly thus extends across fold lines
532
and
534
. A cut line
558
extends horizontally and slightly downward toward fold line
532
then progresses onto panel
520
. Similarly, cut line
560
extends horizontally and slightly upward across panel
512
to fold line
532
and then horizontally across panel
520
. To prevent tearing and to further direct lifting forces into the bulk of panel
512
, the end portions of cut lines
558
and
560
are preferably J-shaped with the backs of the J's toward one another so that the end of the J's curve away from one another in panel
512
.
A web panel
562
exists between the top handhole cutout in panel
520
and a portion of cut line
558
in panel
520
. Panel
562
is defined by vertical fold lines and horizontal cut lines. When folded along the fold lines, main handle portion
524
can be lifted up out of the plane of panel
520
. This makes room for a hand to be inserted to lift the carton. Similarly, along the bottom portion of handle
524
a second web panel
564
is foldably connected to operate in concert with web panel
562
. Panel
564
extends along a portion of cut line
560
in panel
520
. Cut line
568
is a mirror image of cut line
558
across the transverse axis of the handle, while cut line
570
mirrors cut line
560
. A top web panel
572
associated with cut line
568
mirrors web panel
562
, while web panel
574
associated with cut line
570
mirrors web panel
564
. When blank
526
is erected into a carton, lifting forces generated by handle
524
are spread out along panels
512
and
514
and across bottom panels
522
a
and
522
b.
FIG. 8
illustrates a blank for a wrap-around type carton that is void of end panels. Top panel
520
contains openings
576
for receiving the necks of the bottles. Each opening
576
is preferably circular with an adjacent frangible panel that ruptures to expand the opening for a larger bottle neck. As illustrated, there are six openings. Side panel
512
contains rows of serrations
578
forming a pull tab for accessing the contents of the carton. Bottom panels
22
a,
522
b
contain scored panels
580
that, when erected, engage the bottoms of the bottles to prevent shifting. The bottom panels also contain locking tabs.
As is illustrated by the embodiments shown and discussed above, the strap portion of the handle
24
,
124
,
224
,
324
,
424
,
524
of the carton is able to be made wider when it is transversely oriented with respect to the length and breadth of the panel which it traverses than if it was longitudinally oriented. A wider handle is stronger than one that is more narrow and thus can be made with a lesser thickness or caliper of material than a narrower handle. Similarly, the end portions of the handle that form the T-shaped connections to the carton can be made wider than if the handle was oriented longitudinally. The side panels to which stress is directed in each embodiment typically provides a maximum contiguous surface area for disbursement of stress. And, typically, the side panel does not have a joint by which it is adhered to another panel, or, if there is a joint, the side panel that receives stress is of a sufficient contiguous surface area to substantially disburse stress.
It can now be appreciated that a transverse strap handle carton and blank for forming the carton have been presented. By positioning the strap handle transversely instead of longitudinally, lifting forces and weight of the package are spread over the wider area of the side panels. The carton has a center panel, a left panel foldably connected to the center panel along a left fold line, a right panel foldably connected to the center panel along a right fold line, and a strap handle formed from the center, left and right panels. The handle extends transversely across the center panel between the left and right panels. Web panels attached to the handle and the center panel connect the handle to the center panel. The web panels, typically and even set of four or eight web panels, are used and are placed symmetrically about the longitudinal and transverse axes of the handle. They are foldably connected to the handle and center panel, and fold out away from the center panel to position the handle at a higher elevation than the center panel. The handle folds along the left and right fold lines. In one embodiment, a left end portion of the handle has a concave curvature opening toward the left panel, and a right end portion of the handle has a concave curvature opening to the right panel. In another embodiment, a left end portion of the handle has a concave curvature opening toward the left panel, and a right end portion is integral with the right panel. Each embodiment of the left and right end portions of the handle evenly distribute load to the left and right panels, respectively. The left-center-right panel combination may be a side-top-side or a top-side-bottom combination of panels.
A blank for a product carton has a center panel with a left fold line along a left edge of the panel and a right fold line along a right edge of the panel. A left panel is foldably connected to the center panel along the left fold line, and a right panel is foldably connected to the center panel along the right fold line. A strap handle is formed from the center, left and right panels, and extends transversely across the center panel between the left and right panels. In a preferred embodiment, at least four web panels are foldably connected to the handle and the center panel and connect the handle to the center panel. The web panels are symmetrically position about a longitudinal axis and a transverse axis of the handle. The handle is foldable along the left and right fold lines. In one embodiment, a left end portion of the handle has a concave curvature opening toward the left panel, and a right end portion of the handle has a concave curvature opening toward the right panel. In another embodiment, a left end portion of the handle has a concave curvature opening toward the left panel, and a right end portion of the handle is integral with the right panel.
While the invention has been described with particular reference to the preferred embodiments, it is evident that certain aspects of the invention are not limited to the particular details of the examples illustrated, and it is therefore contemplated that other modifications and applications will occur to those skilled in the art. For example, the carton can be assembled from the blank using a different sequence of steps than described, and, while a unitary blank is preferred, a multi-piece blank can be used. It is accordingly intended that the claims shall cover all such modifications and applications as do not depart from the true spirit and scope of the invention.
Claims
- 1. A carton, comprising:a plurality of panels including a top panel and first and second opposed side panels foldably adjoining said top panel; a strap handle integrally formed with and extending transversely across said top panel having at least one distal end region terminating either at respective lines of joinder between said top panel and said opposed side panels or within said side panels, and having a grasping region defined between said end regions; and at least one web interconnecting said strap handle and said top panel proximate said grasping region.
- 2. A carton, as set forth in claim 1, wherein said web panels are fold outwardly of said top panel positioning said handle at a higher elevation than said top panel.
- 3. A carton, as set forth in claim 1, wherein said web panels fold outwardly of said top panel positioning said handle at a higher elevation than said top panel.
- 4. A carton, as set forth in claim 1, wherein said grasping region is defined at least in part by an aperture on at least one side of said handle.
- 5. A carton, as set forth in claim 1, wherein said distal end region is defined by spaced apart severance lines and includes a fold line extending between said severance lines.
- 6. A carton, as set forth in claim 5, wherein at least a portion of said fold line is substantially coincident with a respective said line of joinder between said top panel and said opposed side panels.
- 7. A carton, as set forth in claim 5, wherein said fold line has an arcuate configuration defining a concavity opening toward a proximate terminal end of said handle.
- 8. A carton, as set forth in claim 5, wherein said fold line is proximate terminal regions of said severance lines.
- 9. A carton, as set forth in claim 5, wherein said fold line intersects said severance lines.
- 10. A carton, as set forth in claim 1, wherein said web is defined at least in part by spaced apart substantially parallel web fold lines.
- 11. A carton, as set forth in claim 1, wherein said grasping region is defined at least in part by an elongated aperture on at least one side of said handle and each said web interconnects said strap handle and said top panel proximate an end region of said elongated aperture.
- 12. A carton, comprising:a first panel; a second panel foldably connected to said first panel along a first fold line; a third panel foldably connected to said first panel along a second fold line; and a strap handle integrally formed with and extending transversely across said first panel between said second and third panels having at least one distal end region terminating either at respective said first and second fold lines or within said second and third panels, and having a grasping region defined between said end regions; and at least one web interconnecting said strap handle and said first panel proximate said grasping region.
- 13. A carton, as set forth in claim 12, wherein said webs fold outwardly of said first panel to position said handle at a higher elevation than said first panel when the carton is lifted by said handle.
- 14. Carton, as set forth in claim 12, wherein said grasping region is defined at least in part by an aperture on at least one side of said handle.
- 15. A carton, as set forth in claim 12, wherein said distal end region is defined by spaced apart severance lines and includes a fold line extending between said severance lines.
- 16. A carton, as set forth in claim 15, wherein at least a portion of said fold line is substantially coincident with a respective said first and second fold line.
- 17. Carton, as set forth in claim 15, wherein said fold line has an arcuate configuration defining a concavity opening toward a proximate terminal end of said handle.
- 18. Carton, as set forth in claim 15, wherein said fold line is proximate terminal regions of said severance lines.
- 19. A carton, as set forth in claim 15, wherein said fold line intersects said severance lines.
- 20. A carton, as set forth in claim 12, wherein said web is defined at least in part by spaced apart substantially parallel web fold lines.
- 21. A carton, as set forth in claim 12, wherein said grasping region is defined at least in part by an elongated aperture on at least one side of said handle and each said web interconnects said strap handle and said top panel proximate an end region of said elongated aperture.
- 22. A blank for a carton, comprising:a center panel having a left fold line along a left edge and a right fold line along a right edge; a left panel foldably connected to said center panel along said left fold line; a right panel foldably connected to said center panel along said right fold line; and a strap handle integrally formed with and extending transversely across said center panel between said left and right panels, having at least one distal end region terminating either at respective said left and right fold lines or within respective proximate said left and right panels, and having a grasping region defined between said end regions; and at least one web interconnecting said strap handle and said center panel proximate said grasping region.
- 23. A blank, as set forth in claim 22, wherein said grasping region is defined at least in part by an aperture on at least one side of said handle.
- 24. A blank, as set forth in claim 22, wherein said distal end region is defined by spaced apart severance lines and includes a fold line extending between said severance lines.
- 25. A blank, as set forth in claim 24, wherein at least a portion of said fold line is substantially coincident with a respective said right and left fold line.
- 26. A carton, as set forth in claim 24, wherein said fold line has an arcuate configuration defining a concavity opening toward a proximate distal end of said handle.
- 27. A carton, as set forth in claim 24, wherein said fold line is proximate terminal regions of said severance lines.
- 28. A carton, as set forth in claim 24, wherein said fold line intersects said severance lines.
- 29. A carton, as set forth in claim 22, wherein said web is defined at least in part by spaced apart substantially parallel web fold lines.
- 30. A carton, as set forth in claims 22, wherein said grasping region is defined at least in part by an elongated aperture on at least one side of said handle and each said web interconnects said strap handle and said top panel proximate an end region of said elongated aperture.
US Referenced Citations (19)
Foreign Referenced Citations (1)
Number |
Date |
Country |
2 252 958 A |
Aug 1992 |
GB |