The present disclosure relates to a cartridge and a connector, wherein the connector can be sealingly inserted into and removed from an aperture of a head part of the cartridge.
Cartridges filled with a material, such as for example a mastic material, are commonly used in the industrial sector, such as for example in the construction industry or in the transportation industry. Cartridges filled with components of a mastic medium are frequently used to store the mastic materials and to dispense them for the respective application as required. Examples for such a mastic medium are joint sealing compounds or adhesives common for example in the construction sector. These cartridges are usually produced from plastic and are manufactured in an injection molding process.
A distinction is made between single-component systems in which the material to be dispensed is only made of one component and two-component or multicomponent systems in which at least two different components are stored in separate chambers of the same cartridge or in separate cartridges, wherein the multi-components are intimately mixed on dispensing by a dynamic or static mixing apparatus.
Examples are two-component adhesives which only harden after the mixing of the two components. Two-component systems are also used in the industrial sector for paints which are often used to generate functional protective layers such as for corrosion protection. Other applications are found for oil and petroleum products or for mastic asphalt concrete.
Conventional cartridges filled with a medium are usually designed for a one-way use. Due to its adhesive nature, the mastic medium for example will usually never be entirely dispensed from the cartridge and residues will be left over within the cartridge. At present it is therefore common practice to not refill cartridges. This causes considerable waste.
For this reason, it is an object of the present disclosure to create a cartridge for dispensing a medium to reduce a required storage space for storing the cartridges as well to lower a carbon footprint.
This object is satisfied by a cartridge comprising a head part, the head part comprising an aperture leading from an outer side of the head part to a cartridge chamber of the cartridge. The cartridge chamber can be optionally filled with a material, as for example a mastic medium. The cartridge further comprises a connector, with said connector being sealingly insertable into and removable from the aperture. The connector further optionally comprises a film extending over a surface of the connector with said surface facing the cartridge chamber.
The connector can be a terminal connector. In other words, the terminal connector only seals off the aperture of the head part when it is inserted into the aperture.
The connector can be removed for filling, i.e. single use applications, or refilling, i.e. multi-use applications, the cartridge chamber with the medium through the aperture of the head part. For this, the aperture of the head part can be configured as a filling port of the cartridge.
Alternatively, the connector can be used for filling or refilling. In this embodiment. the connector can comprise an outlet having a passage arranged therein for connecting the cartridge chamber to a further component, such as for example a filling mandrel of a storage container or of a filling station for filling the cartridge chamber. The connector can therefore provide a support for a filling process. The outlet of the connector allows a precise positioning of the cartridge at the storage container and/or filling station. Furthermore, the outlet can be designed to fit a specific filling mandrel designed to refill the cartridge with a specific component or medium. In this way, a risk for refilling the respective cartridge chamber of the cartridge with another component as the component stored by the respective cartridge chamber can be reduced.
The film can be a multi-layer film. This allows the use of different layers, with each layer designed to particularly well bond with either the material of the connector or the material of the head part of the cartridge. The film can extend over the complete surface facing the cartridge chamber. In other words, the film can entirely cover the aperture of the head part. The film can be configured to burst in the region of the outlet of the connector on applying a dispensing pressure on the cartridge. The film can therefore seal the outlet when arranging the connector for the first time upon the aperture of the head part. Once the connector has been used as an outlet for dispensing the medium or material of the cartridge chamber, the film bursts in order to provide an aperture through which the medium can flow. Upon refilling, the connector can be exchanged with another connector that comprises an intact film extending over the complete surface facing the cartridge chamber.
Alternatively, the film can comprise an aperture in the region of an outlet from the cartridge chamber. The outlet can be provided by the aperture of the head part and/or the connector. The medium can freely flow through the aperture of the film.
The cartridge can be one of a film bag cartridge and a solid cartridge. If a film bag cartridge is used this can be either pre-collapsed for filling or inflated for filling. Regardless of whether a film bag cartridge or a solid cartridge is used, the cartridge can be a single component cartridge or a multi-component cartridge. Said cartridge can be one of a side by side cartridge, a click together cartridge or a coaxial cartridge.
The cartridge can be designed to be re-used respectively the cartridge chamber can be designed to be refilled with a respective medium or component at least for a second time. Such a refillable cartridge provides a plethora of new storage options. For example, a reduced number of cartridges will be brought to remote locations while storing most of the material component in one or more large containers or tanks at the remote location. With this, a total weight and the space taken up by the rigidly formed cartridge chambers can be lowered. As a result, a storage space can be optimized to comprise as much material component as possible and/or to weigh as little as possible, which is particularly favorable in confined locations such as on construction sites, on oil platforms, on ships and/or on airplanes.
When transporting a certain amount of the material component, a weight required to be transported including the weight of the cartridges is equally reduced as fewer cartridges are needed. Therefore, embodiment of the invention provide the further advantage of providing a possibility to reduce a carbon footprint for transporting material components and their respective cartridges.
This is particularly beneficial when using for example mastic materials in remote locations, such as construction sites or offshore platforms, where a particularly high number of mastic cartridges have to be stored on site using up a lot of a limited and much needed storage space. Furthermore, in the context of environmental protection, the avoidance of a one-way usage of a high number of plastic cartridges is particularly beneficial.
In this connection it should be noted that a mastic material is generally regarded as a material that either on its own or through the addition of a hardener solidifies on use of the respective material to form a bond at or between components. The cartridge chamber can be filled with a material, for example, with a material selected from the group of members consisting of topical medications, medical fluids, wound care fluids, cosmetic and/or skin care preparations, dental fluids, veterinary fluids, adhesive fluids, disinfectant fluids, protective fluids, paints and combinations of the foregoing. For example, the material comprises silicon, 2K adhesives or a mold material.
Preferably, the aperture is separate from an outlet of the cartridge. In other words, the cartridge further comprises an outlet for dispensing a medium respectively a material component, with the outlet being different from the aperture.
For example, the head part of the cartridge can further comprise such a dispensing outlet. A cartridge chamber of the cartridge is therefore designed to be filled respectively refilled with the medium via the aperture, wherein the medium is dispensed via the separate outlet. This is in particular advantageous for a two-component cartridge with two chambers filled with different components, wherein each component of the cartridge is dispensed via the same dispensing outlet. In order to reduce a risk of a premature combining or mixing of the two components upon refilling, each cartridge chamber is filled via its own aperture that is different from the common dispensing outlet.
Alternatively, the connector comprises an outlet from the cartridge, the outlet having a passage arranged therein for connecting the cartridge chamber to a further component. For example, for a two-component cartridge, the connector can comprise a common outlet for both components of the cartridge. Alternatively, each cartridge chamber can comprise a connector, wherein the two connectors of the two-component cartridge form a common outlet for the cartridge.
Preferably, at least one of the connector and the aperture comprises a valve. The valve can be arranged within the passage of the outlet. The valve can be removable from said aperture. The valve can be designed for regulating and/or directing a flow of the material component or medium when filling the cartridge chamber via the connector respectively via the aperture.
Preferably, the connector is sealingly inserted within the cartridge head by means of at least one of a screwed connection, a bayonet type of connection, a plug and rotate type of connection, an adhesive bond, a thermal welding bond, an ultrasonically welded bond, a press and/or interference fit, and a snap in connection.
Preferably, the aperture of the head part comprises an inner thread and the connector comprises an outer thread mating with said inner thread of said aperture. The connector can be designed to be screwed into the aperture of the cartridge head part via the corresponding outer and inner threads. This allows a stable connection between the head part of the cartridge and the connector, such that the aperture can be safely closed by the connector.
Preferably, a seal is arranged between the head part and the connector. In particular, said seal can be arranged between the aperture and the connector and/or at said connector. The seal allows to avoid an uncontrolled and/or undesired leaking of the medium or component comprised within the cartridge chamber.
Preferably, the connector comprises a second thread at a side of the connector disposed opposite to the outer thread. Preferably, a diameter of the second thread differs from a diameter of said outer thread. Preferably, said second thread is one of an inner thread and an outer thread. The second thread can be designed to be mated with a further thread, such as for example a thread of a filling mandrel of a filling station. Upon filling the cartridge chamber, a tight and secure connection can be realized between the filling mandrel and the cartridge chamber via the connector.
Preferably, when the cartridge is designed as a multi-component cartridge, said multicomponent cartridge comprises one of a combined outlet comprising two outlets formed by a common connector installed in two separate apertures and two separate outlets with each outlet being formed by a separate connector installed in a separate aperture and with the separate outlets being combinable to form a common outlet. The different components of the cartridge can be therefore mixed and/or be combined when they are dispensed simultaneously via the common outlet. However, the separate apertures allow each chamber of the multi-component cartridge to be filled or refilled separately from the other chamber, such that an undesired mixing or bonding of the different components can be avoided upon refilling.
Preferably, the cartridge comprises a further aperture configured as a filling port in the cartridge chamber and the filling port being able to be closed off in a releasable and sealing manner via a and/or the terminal connector. The terminal connector can comprise a film extending over a surface facing the cartridge chamber.
Preferably, on installing the two separate connectors in the two separate outlets the two connectors are axially moved in the direction of the respective outlet and/or are rotated into the position in which they form the common outlet.
Preferably, the separate connectors are connectable to one another via at least one of a snap fit, interference fit, press fit, a mixer connectable to the common outlet, a bayonet type connection, and a ring attachable to the common outlet. The connection between the two connectors allows a stable formation of a common outlet and hinders the two connectors to disengage from each other, for example due to applying a dispensing pressure on the cartridge.
According to another aspect embodiments of the present invention relate to a connector for a cartridge, with the connector being sealingly insertable into and removable from an aperture of a head part of the cartridge. The connector optionally further comprises a film extending over a surface of the connector with the surface facing a cartridge chamber of the cartridge when connected to the cartridge.
The advantages associated with the cartridge likewise hold true for the corresponding features of the connector.
The invention will be explained in more detail hereinafter with reference to the drawings.
In the in the following the same reference numerals will be used for parts having the same or equivalent function. Any statements made having regard to the direction of a component are made relative to the position shown in the drawing and can naturally vary in the actual position of the application.
Each head part 6, 7 is a stable shaped part of generally plate-like shape, which comprises a common dispensing outlet 12 via which a medium (not shown) can be dispensed from the cartridge chambers 2, 3. For this, the two components of the medium stored within the chambers 2, 3 mix or combine at the dispensing outlet 12 before being released outwardly as a combined medium from a common outlet part 14 of the dispensing outlet 12. The dispensing outlet 12 extends from the head parts 6, 7 as an outlet passage through the common outlet part 14. A mixing tip (not shown) or closure part 13 can be connected to the outlet part 14.
Each head part 6, 7 has a collar 17, 18. A radial direction B is indicated relative to the arrow A used to identify the longitudinal direction A. Each collar 17, 18 has a length extending in the longitudinal direction A. The front end 8, 9 of each cartridge wall 4, 5 is sealingly and non-releasably connected to the collar 17, 18 of the head part 6, 7.
It should be noted that the cartridge 1 can also be configured as a one-component cartridge (not shown), comprising only one generally cylindrical cartridge chamber with a single head part and a film forming the cartridge wall. In the following, corresponding features of the one-component cartridge and corresponding features of the two-component cartridge 1 mutually hold true.
The cartridge chambers 2, 3 are configured to be refillable with their respective component of the medium. For this, the cartridge 1 comprises a connector 40 or respectively two connectors 40 as shown in
The connector 40 shown in
The connector 40 comprises an outlet 42 having a passage arranged therein for connecting a cartridge chamber 2, 3 to a further component. When the connector 40 is connected to the cartridge head part 6, 7, the outlet 42 can correspond to an outlet of the respective cartridge chamber 2, 3 through which the medium component stored within the respective cartridge chamber 2, 3 is to be dispensed. The connector further comprises at least one inlet 44 through which the medium component that is to be dispensed from the cartridge chamber 2, 3 passes through.
The connector 40 further comprises an outer thread or a male thread 46 which is designed to be sealingly inserted within the aperture 43 of the cartridge 1 or one of the cartridge head parts 6, 7. The aperture 43 of the head part 6, 7 of the cartridge 1 comprises an inner thread or female thread 48 which is mating with the outer thread or male thread 46 of the connector 40. In other words, the connector 40 is designed to be screwed into the aperture 43 of the cartridge head part 6, 7 via corresponding male and female threads 46, 48. For this, an outer diameter of a cylindrically shaped male thread 46 can be chosen to correspond to an inner diameter of a cylindrically shaped aperture 43 with the female thread 48. The connector 40 further comprises a second thread 49 designed to be mated with a further thread, such as for example a thread of a filling mandrel of a storage container and/or of a filling station.
Alternatively to the connection formed by the male thread 46 and the female thread 48, the connector can form with the aperture 43 of the cartridge head part 6, 7 a screwed connection, a bayonet type of connection. a plug and rotate type of connection, an adhesive bond, a thermal welding bond, an ultrasonically welded bond, a press and/or interference fit, and/or a snap in connection.
The connector can be used for or alternatively be removed when refilling the respective cartridge chamber 4, 5. A filling can then occur via the outlet 42 or directly via the aperture 43. The use of such a connector 40 on filling can aid in avoiding a cross contamination between the one or more outlets from the cartridge 1 further ensuring the lifetime of the cartridge 1.
The cartridge 1 can comprise in total two connectors 40 as shown in
When it is determined that a connector 40 respectively its outlet 42 has spanned its lifetime, for example because too much residue of the medium component has accumulated within a valve of the connector 40 or the outlet 42, the connector 40 can be simply replaced without having to replace the entire cartridge head part 6, 7 respectively cartridge 1.
Alternatively the connector can be a terminal connector that is insertable into the connector ports 50, 52 once the connectors 40 have been removed after their purpose of filling or re-filling the cartridge. The terminal connectors then typically comprise a film at a surface facing into the cartridge chamber 2, 3 in order to ensure a sufficient storage life of materials stored in the cartridge chambers 2, 3.
In the example shown
The outlet 42 of the connector 40 shown by
When refilling the cartridge 1 via the outlet 42, the film 54 is designed to burst when positioning the filling mandrel on the outlet 42, for example. In addition or alternatively, if the outlet 42 is designed as a dispensing outlet, the film 54 is designed to burst upon applying a dispensing pressure, such that the medium or component can freely flow through, alternatively the film 45 can be designed to be pierced by a component or to be opened in a different way, such as by a film removable by hand.
The outlet 42 of the connector 40 shown by
When arranged at the apertures 43, the two connectors 40 form a snap fit connection with each other. Alternatively, the two connectors 40 can form for example an interference fit or a press fit or a bayonet type connection. In other words, the two connectors 40 are designed to snap into each other. For this, the two connectors 40 can comprise complementary shapes, as shown for example by
As shown by
Number | Date | Country | Kind |
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19188750.4 | Jul 2019 | EP | regional |
20158124.6 | Feb 2020 | EP | regional |
This application is a U.S. National Stage application of International Application No. PCT/EP2020/067615, filed Jun. 24, 2020, which claims priority to European Patent Application No. 19188750.4, filed Jul. 29, 2019 and European Patent Application No. 20158124.6, filed Feb. 19, 2020, the contents of each of which are hereby incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/067615 | 6/24/2020 | WO |