The present invention relates to a cartridge and a non-combustion type suction device including the cartridge.
In the related art, a non-combustion type suction device (hereinafter, simply referred to as a suction device) that sucks vapor (for example, aerosol) atomized by heating has been known. This type of suction device includes, for example, a cartridge storing an atomizable liquid (for example, an aerosol source) and a main body unit.
As shown in PCT International Publication No. WO2018/158566, Japanese Patent No. 6525228, and European Patent Application, Publication No. 3061357, in the conventional suction device, the heater provided in the cartridge generates heat, and the liquid sucked up to the heater is heated and atomized. The user sucks the atomized vapor together with the air.
The above-mentioned suction device of the related art has a mechanism for preventing liquid leakage to the outside of the cartridge. However, when the shape design of the cartridge is restricted, a different liquid leakage prevention structure is required.
In view of the above circumstances, an object of the present disclosure is to provide a cartridge having a new mechanism for preventing liquid leakage to an outside of a cartridge and a non-combustion type suction device provided with the cartridge.
According to a first aspect of the present disclosure, there is provided a cartridge which is used in a non-combustion type suction device having a suction port, the cartridge including: a tank having a liquid storage in which a liquid is storable; a heater to which the liquid in the liquid storage is supplied and configured to heat the liquid; and an atomizing container configured to support the heater, in which the atomizing container includes a liquid holder configured to hold the liquid and provided apart from the heater, and a liquid guide configured to recirculate the liquid held in the liquid holder to the heater. According to a second aspect of the present disclosure, there is provided a non-combustion type suction device including the cartridge.
A first embodiment of the present disclosure will be described with reference to
<Suction Device>
The suction device 1 is a so-called non-combustion type suction device. The suction device 1 is configured to apply components of a tobacco leaf to the aerosol by sucking aerosol atomized by heating through the tobacco leaf. The suction device 1 includes a main body unit 10, a cartridge (also referred to as an atomization unit) 11 detachably attached to the main body unit 10, and a tobacco capsule 12 having a mouthpiece (also referred to as a suction port) 23.
The main body unit 10, the cartridge 11, and the tobacco capsule 12 are each disposed side by side on an axis O. In the following description, a direction along the axis O is referred to as an axial direction A. In the present specification, the “direction A” means two directions, and in the axial direction A, one direction from the tobacco capsule 12 toward the main body unit 10 can be referred to as a “non-suction side direction A1” or a “first side”, and the other side from the main body unit 10 toward the tobacco capsule 12 can be referred to as a “suction side direction A2” or a “second side”. Further, a direction that intersects the axis O in a plan view from the axial direction A may be referred to as a radial direction R, and a direction that orbits around the axis O may be referred to as a circumferential direction C.
<Main Body Unit>
The main body unit 10 includes a power supplier 21. The power supplier 21 includes a battery such as a storage battery, and supplies electric power to the cartridge 11. The power supplier 21 is electrically connected to the cartridge 11 attached to the main body unit 10.
<Tobacco Capsule>
As shown in
<Cartridge>
The cartridge 11 includes a tank 191, a gasket 192, a heater 194, an atomizing container 195, and a heater holder 196 that closes an opening portion 191a of the tank 191. The tank 191, the gasket 192, the heater 194, the atomizing container 195, and the heater holder 196 are arranged along the axial direction A of the cartridge 11. The axial direction A of the cartridge 11 coincides with the axial direction of the suction device 1. In addition, the phrase “arranging along the axial direction A” includes an aspect of arranging each parts in a partially or completely overlapping state in the axial direction A.
The tank 191 has a liquid storage 191b in which a liquid that can be in an atomization (for example, an aerosol source) is stored. The tank 191 is disposed on the suction side with respect to the heater 194 in the axial direction A. The opening portion 191a is opened on the heater 194 side of the thank 191 in the axial direction A. A through hole 191d passing through a bottom portion 191c is formed in a center of the bottom portion 191c of the tank 191 in the radial direction R. An annular channel tube (also referred to as a channel) 197 is integrally formed on a peripheral edge of the through hole 191d and protrudes into the tank 191 from an inner surface of the bottom portion 191c. The inside of the channel tube 197 and the through hole 191d communicate with each other. The channel tube 197 is a channel for the atomized aerosol. The channel tube 197 extends from the bottom portion 191c to a position closer to the opening portion 191a than substantially a middle of the tank 191 in the axial direction A.
The gasket 192 positions the heater 194 and supports the heater 194. An insertion hole 192a into which the channel tube 197 is configured to be inserted is formed at the center of the gasket 192 in the radial direction R. The gasket 192 is housed in the tank 191 so that a portion of the channel tube 197 is inserted into the insertion hole 192a. The insertion hole 192a of the gasket 192 is in contact with an outer peripheral surface of the channel tube 197.
The aerosol source in the liquid storage 191b of the tank 191 is supplied to the heater 194 via a space S between an outer peripheral surface 192e of the gasket 192 and an inner peripheral surface 191i of the tank 191.
The gasket 192 has support surfaces 192s on the heater 194 side in the axial direction A. The support surfaces 192s support both end portions of the heater 194. The support surface 192s is curved in accordance with the shape of each of both end portions of the heater 194 formed in a substantially columnar shape.
The heater 194 atomizes the liquid aerosol source. Both end portions of the heater 194 are supported by the gasket 192 and the atomizing container 195. The heater 194 includes a wick 204 formed in a straight line and a heating wire 205 for heating the wick 204.
The wick (columnar portion) 204 is porous and a substantially columnar member. The wick 204 has a liquid absorbing property. Both end portions 204a of the wick 204 are supported by the gasket 192 and the atomizing container 195 so that a longitudinal axis of the wick 204 is perpendicular to the axis O. As shown in
The heating wire 205 includes a heating wire main body 205a spirally surrounding a periphery of a middle portion of the wick 204 in the longitudinal axial direction L and two terminal portions 205b which extend from both terminals of the heating wire main body 205a toward the heater holder 196 side along the axial direction A (the non-suction side direction A1). When the wick 204 is heated by the heating wire 205, the aerosol source absorbed by the wick 204 is atomized. The two terminal portions 205b are each folded back toward the outside in the radial direction R. The two terminal portions 205b are connected to the heater holder 196. Here, the heating wire main body 205a is made of a material having high electric resistance and easily generating heat when a current flows. Meanwhile, the terminal portion 205b is a general copper wire or the like, and is made of a material that is hard to generate heat when a current flows.
The atomizing container 195 is made of an elastic member, for example, a resin material such as a silicone resin. The atomizing container 195 is disposed on the non-suction side than the heater 194 in the axial direction A. The atomizing container 195 and the gasket 192 support both end portions 204a of the wick 204. The atomizing container 195 is formed in a substantially square tubular shape. The atomizing container 195 has an atomization chamber M that penetrates in the axial direction A and communicates with the channel tube 197. In other words, the atomization chamber M is formed to penetrate the atomizing container 195 in the axial direction A and communicates with the channel tube 197. The aerosol source is atomized in the atomization chamber M.
The atomizing container 195 includes an outer tube 17 that supports both end portions 204a of the wick 204, and an inner tube 18 provided inside the outer tube 17. Here, the meaning of “the atomizing container 195 supports the wick 204” is not limited that only the atomizing container 195 supports the wick 204. As in this embodiment, the atomizing container 195 may support the wick 204 together with the gasket 192. Further, the meaning of “the atomizing container 195 supporting the wick 204” includes the atomizing container 195 being partially adjacent to or in contact with the wick 204.
The outer tube 17 is formed in a substantially square tubular shape. The outer tube 17 has an outer tube main body 17a and an outer tubular diameter expanding portion 17c provided on the non-suction side of the outer tube main body 17a. As shown in
The outer tube main body 17a has first support surfaces 17s on both sides interposing the axis O at the end portion on the suction side of the outer tube main body 17a. The first support surfaces 17s abut on and support both end portions 204a of the wick 204. The first support surface 17s has a substantially semicircular notch shape, and is curved in accordance with the shape of each of both end portions 204a of the wick 204 formed in a substantially columnar shape. As shown in
In the wick 204 supported by the first support surface 17s of the outer tube main body 17a, both end surfaces 204b of the wick 204 are disposed outside the radial direction R of the outer tube 17 as shown in
The outer tubular diameter expanding portion 17c is expanded in the radial direction R as compared with the outer tube main body 17a, and is formed in a substantially rectangular shape in a plan view from the axial direction A. As shown in
The inner tube 18 is formed in a substantially square tubular shape. The inner tube 18 includes an inner tube main body 18a, an inner tubular diameter expanding portion 18c provided on the non-suction side direction A1 of the inner tubular portion 18, and an inner tubular connecting protrusion portion 18d (refer to
As shown in
As shown in
As shown in
The inner tubular diameter expanding portion 18c has an opening 18f passing through in the axial direction A. The inner tubular diameter expanding portion 18c has a pair of protrusion portions 18g protruding toward the suction side in the vicinity of the opening 18f. The pair of protrusion portions 18g is formed on both sides in the longitudinal axial direction L with the opening 18f interposed therebetween. It is possible to suitably suppress the liquid leaking from the wick 204 to the atomization chamber M from leaking to the outside of the atomization chamber M from the opening 18f.
The inner tubular diameter expanding portion 18c has two connection holes 18h through which the two terminal portions 205b are inserted. The two connection holes 18h are provided on both sides in the longitudinal axial direction L with the axis O interposed therebetween. As shown in
As shown in
The heater holder 196 is formed in a substantially rectangular shape when viewed from the axial direction A, and closes the opening portion 191a of the tank 191. The heater holder 196 has a heater holder main body 196a and an electrode 196b. The heater holder main body 196a has a ventilation hole 209 for introducing air into the atomization chamber M. The electrode 196b is electrically connected to the power supplier 21 when the cartridge 11 is attached to the main body unit 10.
<Liquid Holder and Liquid Guide>
As shown in
The liquid holder 2 can hold the liquid (for example, an aerosol source) leaking from the wick 204, and is provided apart from the heater 194. The liquid leakage from the wick 204 can occur due to various reasons. For example, the liquid leakage occurs when the liquid is excessively supplied to the wick 204 due to the difference between the internal pressure and the external air pressure of the liquid storage 191b. As shown in
As shown in
The liquid guide 3 is a channel for recirculating the liquid held in the liquid holder 2 to the heater 194. As shown in
As shown in
As shown in
A distance between the inner peripheral surface 17i of the outer tube 17 and the outer peripheral surface 18e of the inner tube 18 is larger in the liquid holder 2 than in the liquid guide 3. A volume at which the liquid holder 2 can hold the liquid is larger than a volume at which the liquid guide 3 can hold the liquid.
The outer peripheral surface 18e of the inner tube 18 is curved at a portion approaching the liquid guide 3 from the liquid holder 2. The distance between the inner peripheral surface 17i of the outer tube 17 and the outer peripheral surface 18e of the inner tube 18 becomes gradually smaller as it approaches the liquid guide 3 from the liquid holder 2 when viewed from the axial direction A. Therefore, the liquid holder 2 promotes the suction of the liquid by the capillary force of the liquid guide 3.
<Operation of Cartridge>
Next, an operation of the cartridge 11 will be described.
The aerosol source in the tank 191 flows through the gap between the outer peripheral surface 192e of the gasket 192 and the inner peripheral surface 191i of the tank 191 toward the non-suction side direction A1, and is supplied to the wick 204. When the heater 194 is energized, the heating wire 205 generates heat. Then, the liquid aerosol source impregnated in the wick 204 is heated and atomized. The atomized aerosol fills the atomization chamber M.
When a liquid aerosol source exceeding a liquid holding capacity of the wick 204 is supplied, the liquid aerosol source leaks from the wick 204. Here, the first support surface 17s extends from the lower side of the heater 194 to the lateral side thereof along the outer peripheral surface of the heater 194 when viewed from the longitudinal axial direction L of the heater 194. Further, the second support surface 18s extends to the vicinity of the heating wire 205 in the longitudinal axial direction L. Therefore, on the lower side of the wick 204, the portion other than the liquid guide 3 is generally covered with the first support surface 17s and the second support surface 18s. Therefore, the liquid aerosol source leaking from the wick 204 is guided to the liquid guide 3 and the liquid holder 2 communicating with the liquid guide 3.
The liquid aerosol source leaked to the inclined surface 18b travels along the inner peripheral surface 17i of the outer tube 17 and is collected in the liquid holder 2.
The liquid aerosol source collected in the liquid holder 2 flows into the liquid guide 3. The liquid holder 2 is disposed to abut on both sides of the liquid guide 3 in the circumferential direction C when viewed from the axial direction A. Therefore, the liquid holder 2 allows the liquid aerosol source to flow smoothly into the liquid guide 3 as compared with a case where the liquid holder 2 and the liquid guide 3 are arranged along the axial direction A.
The liquid guide 3 can suck up the liquid aerosol source by the capillary force and recirculate the aerosol source to the wick 204 supported by the first support surface 17s and the second support surface 18s. Since at least a portion of the first support surface 17s and the second support surface 18s have the same level surfaces and abuts on each other, the liquid guide 3 and the wick 204 can be disposed so that the liquid aerosol source sucked up by the liquid guide 3 is efficiently recirculated to the wick 204 which is not saturated. The amount of liquid held by the wick 204 may decrease due to the difference between the liquid storage 191b and the external air pressure, the generation of aerosol, and the like. In such a state, the capillary force that holds the liquid in the wick 204 is generated, and the recirculation occurs from the liquid guide 3 to the wick 204 as described above.
The aerosol atomized in the atomization chamber M is sucked up to the mouthpiece (suction port) 23 side via the channel tube 197 together with the air introduced from the ventilation hole 209 of the heater holder 196. After this, a mixed gas of the atomized aerosol and air enters a user's mouth through the tobacco capsule 12. This allows the user to obtain the scent of tobacco.
According to the cartridge 11 of the present embodiment, the liquid aerosol source leaked from the wick 204 is guided to the liquid guide 3 and the liquid holder 2 communicating with the liquid guide 3, and the liquid is suitably recirculated to the heater 194. As a result, the cartridge 11 suitably prevents the liquid from leaking to the outside of the cartridge 11.
As described above, the first embodiment of the present disclosure is described in detail with reference to the drawings. However, specific configurations are not limited to this embodiment, and include a design modification or the like within a scope which does not depart from the gist of the present disclosure. In addition, components shown in the above-described embodiment and modification examples shown below can be appropriately combined and configured.
A second embodiment of the present disclosure will be described with reference to
The cartridge 11B includes a tank 191, a gasket 192, a heater 194, and an atomizing container 195B. The tank 191, the gasket 192, the heater 194, and the atomizing container 195B are arranged along the axial direction A of the cartridge 11B.
The atomizing container 195B has an outer tube 17B that supports both end portions 204a of a wick 204, an inner tube 18B provided inside the outer tube 17B, and a connector 19.
The outer tube 17B is formed in a substantially square tubular shape by a resin material. The outer tube 17B has an outer tube main body 17a and a heater holder 196 provided on the non-suction side of the outer tube main body 17a. The outer tube main body 17a and the heater holder 196 are integrally formed. As shown in
The inner tube 18B is formed in a substantially square tubular shape. The inner tube 18B is formed of an elastic member, for example, a resin material such as a silicone resin. The inner tube 18B has an inner tube main body 18a and an inner tubular diameter expanding portion 18c provided on the non-suction side of the outer tube main body 17a.
The connector 19 is a square annular member and is fitted to the outside of the outer tube main body 17a. As shown in
As shown in
According to the cartridge 11B of the present embodiment, the liquid aerosol source leaked from the wick 204 is guided to the liquid guide 3 and the liquid holder 2 communicating with the liquid guide 3, and the liquid can be suitably recirculated to the heater 194. As a result, the cartridge 11B suitably prevents the liquid from leaking to the outside of the cartridge 11B.
As described above, the second embodiment of the present disclosure is described in detail with reference to the drawings. However, specific configurations are not limited to the embodiment, and include a design modification or the like within a scope which does not depart from the gist of the present disclosure. In addition, components shown in the above-described embodiment and modification examples shown below can be appropriately combined and configured.
For example, in the above embodiment, the liquid holder 2 is formed at the four inner corners of the atomizing container 195 when viewed from the axial direction A, but the shape of the liquid holder is not limited to this. The liquid holders 2 may be provided only at two locations facing each other in the radial direction R when viewed from the axial direction A.
For example, the four liquid holders 2 may be connected by using a connecting path. The amount of liquid held by the four liquid holders 2 can be averaged by eliminating the bias in the amount of liquid held by the four liquid holders 2.
The wick 204B is a substantially rectangular parallelepiped member made of ceramic. The non-suction side of the wick 204B is formed on a flat surface 204Ba. A heating wire 205B for heating the wick 204B is attached to the flat surface 204Ba. The wick 204B may be a member having a shape other than a substantially rectangular parallelepiped shape as long as the wick 204B has the flat surface 204Ba on the non-suction side.
The flat surface 204Ba abuts on the first support surface 17s and the second support surface 18s. Similar to the above embodiment, the liquid sucked up by the liquid guide 3 is recirculated to the wick 204B supported by the first support surface 17s and the second support surface 18s.
It is desirable that at least the portion of the first support surface 17s and the second support surface 18s that abuts on the flat surface 204Ba is formed in the same plane. Since the same plane formed by the first support surface 17s and the second support surface 18s abuts on the flat surface 204Ba, the liquid aerosol source sucked up by the liquid guide 3 is efficiently recirculated to the wick 204 which is not saturated.
The heating wire 205B has a heating wire main body 205Ba meandering to the flat surface 204Ba of the wick 204B, a connecting plate 205Bc formed at both ends of the heating wire main body 205Ba, and two terminal portions 205Bb which extend from the connecting plate 205Bc to the heater holder 196 side along the axial direction A.
The liquid supplied to the wick 204B is atomized when the heating wire main body 205Ba of the heating wire 205B generates heat.
This application is a continuation application based on a PCT Patent Application No. PCT/JP2020/008234, filed on Feb. 28, 2020, the content of which is incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2020/008234 | Feb 2020 | US |
Child | 17741168 | US |