This application claims priority to Japanese Patent Application No. 2015-194915 filed Sep. 30, 2015. The contents of the foregoing applications are hereby incorporated herein by reference.
The present disclosure relates to a cartridge case that can accommodate a liquid container that contains a liquid.
A cartridge case is known that can accommodate a liquid container that contains a liquid. For example, an ink tank is known that supplies ink to a record head of an inkjet recording apparatus. The ink tank is an example of a cartridge case. The ink tank includes an ink bag, a case, and a roll-up member. The ink bag contains a liquid ink. The case accommodates the ink bag and can be mounted in and removed from the inkjet recording apparatus. The roll-up member is disposed inside the case and can roll up the ink bag. The inkjet recording apparatus includes a spring as the roll-up force generation member. When the ink tank is inserted into the inkjet recording apparatus, the roll-up member engages with the spring. The energizing force of the spring causes the roll-up member to roll up the ink bag and apply pressure to the ink.
When the ink bag is an ink bag in which the edges of two synthetic resin sheets are welded together and a spout is provided in the front end of the ink bag, if the ink inside the ink bag has not yet been consumed, the central portion of the ink bag bulges outward. At that time, the straight line distance between the front end and the rear end of the ink bag is shorter than when the ink is consumed. Therefore, the edges of the ink bag may be compressed and buckle inward near the rear end of the ink bag, so that dimples may form in the edges near the rear end of the ink bag. If the roll-up member rolls up the ink bag from the rear end in a state in which the dimples have formed, the dimples may become even larger. In that case, there is a possibility that a rolling-up abnormality may occur, such as the roll-up member rolling up the ink bag without flattening the ink bag. If a rolling-up abnormality occurs, there is a possibility that an appropriate amount of the ink may not flow to the print head, causing the printing quality to deteriorate.
Embodiments of the broad principles derived herein provide a cartridge case that can reduce a possibility that an abnormality may occur in rolling-up of a ink bag.
Embodiments provide a cartridge case that includes a case, a spout support portion, a mount portion, a roll-up member, and a lock member. The case includes a first face extending in a first direction. The spout support portion is provided on an end portion side of the case. The end portion side is a side on which an end portion of the case is provided in the first direction. The spout support portion is configured to support a spout provided on a liquid container containing an inkjet liquid. An end portion on a first direction side of an elastic member is mountable in the mount portion. The mount portion is provided on the end portion side of the case. The elastic member extends in a second direction. The second direction is an opposite direction from the first direction. The elastic member generates an energizing force in the first direction. The roll-up member extends in an orthogonal direction. The orthogonal direction is a direction parallel to the first face and orthogonal to the first direction. The roll-up member is configured to roll up the liquid container by being moved in the first direction by the energizing force of the elastic member. The lock member is configured to lock movement, in the first direction, of the roll-up member positioned at an end of the case in the second direction. The lock member is configured to release lock of the roll-up member positioned at the end of the case in the second direction, based on consumption of the inkjet liquid contained in the liquid container.
Embodiments will be described below in detail with reference to the accompanying drawings in which:
A printer 1 of a first embodiment will be explained with reference to the drawings. In the explanation that follows, the terms left, right, front, rear, up, and down that are used are those indicated by the arrows in the drawings. The overall structure of the printer 1 will be explained with reference to
The printer 1 is an inkjet printer that performs printing by ejecting an ink onto a cloth (not shown in the drawings) such as a T-shirt. The ink is an example of a liquid. The cloth is a print medium. The print medium may be a paper or the like. The printer 1 can print a color image on the print medium by ejecting five different types of the ink (white, black, yellow, cyan, and magenta) downward.
The printer 1 includes a housing 2, a platen drive mechanism 6, a platen 5, a tray 4, a shaft 9, a rail 11, a carriage 20, head units 100, 200, a drive belt 101, and a drive motor 19. The housing 2 is substantially a three-dimensional rectangle. An operation portion (not shown in the drawings) is provided on the front side of the right portion of the housing 2. The operation portion is used to perform an operation of the printer 1. The operation portion includes a display and an operation button. The display displays various types of information.
The platen drive mechanism 6 is provided with a motor (not shown in the drawings) at the rear edge of the housing 2. The driving force of the motor moves the platen 5 and the tray 4 in the front-rear direction of the housing 2 along a pair of rails (not shown in the drawings). The platen 5 is a plate that is rectangular in a plan view. The top face of the platen 5 serves as a placement surface for the print medium. The tray 4 is rectangular in a plan view and is disposed below the platen 5.
The top portion of the housing 2 has a frame body that is rectangular in a plan view. The frame body of the housing 2 supports the shaft 9 and the rail 11 on its inner side. The carriage 20 can be conveyed in the left-right direction along the shaft 9 in a higher position than the platen 5. The head units 100 and 200 are mounted on the carriage 20. A head portion (not shown in the drawings) is provided on the bottom face of each of the head units 100 and 200. Each of the head portions includes a plurality of nozzles. The operation of piezoelectric elements causes the head portions to eject droplets of the ink downward from the nozzles.
The drive belt 101 has a belt shape that spans the inner side of the frame body of the housing 2 in the left-right direction. The drive motor 19 is configured to rotate forward and in reverse. The drive motor 19 is coupled to the carriage 20 through the drive belt 101. The printer 1 performs printing on the print medium by causing the platen 5 to convey the print medium in the front-rear direction (a conveyance direction, a sub-scanning direction) and causing the head portions to eject the ink as the head portions are moved reciprocally in the left-right direction by the drive motor 19.
A cartridge mount portion 8 is provided on the right side of the printer 1. The inks supplied to the respective head portions of the head units 100 and 200 flow from cartridge cases 3 mounted in the cartridge mount portion 8. A plurality of cartridge cases 3, such as six cartridge cases 3, are mounted in the cartridge mount portion 8. A frame portion 38 is provided in the front portion of the cartridge mount portion 8. Openings 120 are provided in the frame portion 38 and are arrayed in three rows in the up-down direction and two columns in the left-right direction. Each one of the openings 120 has a shape that allows one of the cartridge cases 3 to be inserted into and removed from the each one of the openings 120. A spout 7 (refer to
[Cartridge Case 3]
The direction from the rear side of the cartridge case 3 toward the front side is called the first direction. The opposite direction from the first direction is called the second direction. As shown in
As shown in
The liquid bag 13 includes a liquid-holding portion 133 and an extension portion 134. A liquid is contained in the interior of the liquid portion 133. The liquid may be an ink, a discharge agent that decolorizes a dyed cloth, or the like. In the present embodiment, the liquid is an ink. The extension portion 134 is a portion of the liquid bag 13 that does not contain any ink. The extension portion 134 is provided at the second edge 132 of the liquid bag 13 and extends toward the rear from the liquid-holding portion 133. An insertion portion 76 of the spout 7 is inserted between the sheets 13A and 13B in the first edge 131. A curved region 146 is provided in the first edge 131. The curved region 146 is formed by curving the sheets 13A and 13B around the insertion portion 76 in the direction (the up-down direction) in which the sheets 13A and 13B are separated from each other. The curved region 146 extends to the rear of the insertion portion 76.
The spout 7 has a circular cylindrical shape that extends in the front-rear direction. The spout 7 is connected to the first edge 131 of the liquid bag 13. The rubber plug is disposed in the interior of the spout 7 and seals the spout 7 such that the ink inside the liquid-holding portion 133 does not leak out. The insertion portion 76 is provided in the rear end of the spout 7. The insertion portion 76 has a circular cylindrical shape that extends in the front-rear direction. The sheets 13A and 13B are thermally welded to the insertion portion 76.
[Case 32]
As shown in
[First Case 33]
As shown in
As shown in
The side wall 52 on the right side includes a first section 521, a second section 522, a third section 523, and a lower support portion 524. The first section 521 is a wall portion that extends upward from the right edge of the first inner face 344. The first section 521 constitutes a lower side part of the side wall 52. The second section 522 is a section that projects to the right from the top edge of the first section 521. The third section 523 is a wall portion that extends upward from the right edge of the second section 522. The third section 523 constitutes an upper side part of the side wall 52. A restriction wall (not shown in the drawings) on the rear end of the second section 522 projects upward from the second section 522.
The second section 512 is provided with the lower support portion 514 on its right edge. The second section 522 is provided with the lower support portion 524 on its left edge. The lower support portions 514 and 524 are provided symmetrically on the left and right sides, respectively. Each of the lower support portions 514 and 524 is a rack gear on which a plurality of teeth facing upward are arrayed continuously in the front-rear direction. The lower support portion 514 is positioned on the right edge of the second section 512. The lower support portion 524 is positioned on the left edge of the second section 522 (refer to
As shown in
As shown in
As shown in
A slit 355 is provided in the upper part of the right edge of the anchor wall 389. Another slit 355 is provided on the left side of the rear end of the first section 521. These slits 355 support the front and rear edges of a presser plate 220 such that the presser plate 220 can move up and down. A slit is provided in the upper part of the left edge of the anchor wall 388, although not shown in the drawings. Another slit is provided on the right side of the rear end of the first section 511. These slits support the front and rear edges of a presser plate 210 such that the presser plate 210 can move up and down.
[Switching Member 205]
As shown in
In a side view, the slide opening 212 is provided on the inner side of the presser plate 210 and is a substantially rectangular opening whose long axis extends in the front-rear direction. The slide opening 212 extends through the presser plate 210 in the left-right direction. The slide opening 212 extends from the rear end to the front end of the presser plate 210. The upper edge and the lower edge of the slide opening 212 are substantially parallel and are opposed to each other in the up-down direction. The upper support portion 213 is a portion provided over the entire upper edge of the slide opening 212, except for the front and rear end portions of the slide opening 212.
The upper support portion 213 is a rack gear on which a plurality of teeth facing downward are arrayed continuously in the front-rear direction. The length from the lower edge of the slide opening 212 to the upper support portion 213 in the up-down direction is slightly greater than a diameter of a rotary gear 431A of a shaft support portion 431. The retraction portions 214 and 215 are the front and rear end portions of the slide opening 212. The upper edge of the slide opening 212 in the retraction portions 214 and 215 is higher than the upper support portion 213. The up-down length and the front-rear length of the slide opening 212 in the retraction portions 214 and 215 are both slightly greater than the diameter D1 of the rotary gear 431A. The rotary gear 431A of the shaft support portion 431 passes through the inner side of the slide opening 212. The rotary gear 431A rotates while meshing with the rack gear of the lower support portion 514. The shaft support portion 431 can therefore move in the front-rear direction within the slide opening 212.
The presser plate 220 is identical to the presser plate 210. The presser plate 220 includes a slide opening 222, an upper support portion 223, a retraction portion 224, and a retraction portion 225. A rotary gear 432A of a shaft support portion 432 passes through the inner side of the slide opening 222. The rotary gear 432A rotates while meshing with the rack gear of the lower support portion 524. The shaft support portion 432 can therefore move in the front-rear direction within the slide opening 222.
The presser plates 210 and 220 are attached to the first case 33 by the energizing members 230 and 240. The energizing members 230 and 240 are identical flat springs that extend in the left-right direction. The energizing members 230 and 240 are respectively attached to the holding portions 398 and 399. An anchoring nub 231 is provided in the center of the energizing member 230 and projects toward the front. An anchoring nub 241 is provided in the center of the energizing member 240 and projects toward the rear.
As shown in
The holding portion 398 is anchored by the anchoring nub 231, thus preventing the energizing member 230 from shifting in the left-right direction. The energizing member 230 is prevented from shifting in the front-rear direction because the energizing member 230 is positioned by an anchor member (not shown in the drawings). Anchor holes 217 and 227 are respectively provided in the presser plates 210 and 220. The left and right ends of the energizing member 230 are respectively inserted into the anchor holes 217 and 227. The holding portion 398 holds the anchoring nub 231 in a position lower than the anchor holes 217 and 227. Therefore, the energizing member 230 is oriented such that, in a front view, both ends of the energizing member 230 curve upward from the central portion. In this orientation, the elastic force of the curved energizing member 230 energizes the presser plates 210 and 220 downward. The holding portion 399 is anchored by the anchoring nub 241, thus preventing the energizing member 240 from shifting in the left-right direction. The energizing member 240 is prevented from shifting in the front-rear direction because the energizing member 240 is positioned by an anchor member (not shown in the drawings). Anchor holes 218 and 228 are respectively provided in the presser plates 210 and 220. The left and right ends of the energizing member 240 are respectively inserted into the anchor holes 218 and 228. The holding portion 399 holds the anchoring nub 241 in a position lower than the anchor holes 218 and 228. Therefore, the energizing member 240 is oriented such that, in a front view, both ends of the energizing member 240 curve upward from the central portion. In this orientation, the elastic force of the curved energizing member 240 energizes the presser plates 210 and 220 downward.
[Roll-Up Member 43]
As shown in
The shaft recessed portion 434 is provided in the center in the left-right direction of the outer circumferential face 433. The shaft recessed portion 434 has a groove shape that is recessed slightly toward the inside of the shaft body 430 from the outer circumferential face 433. The shaft hole 435 is a hole that passes in the left-right direction through the cross-sectional center (the rotational center) of the shaft body 430. The coupling shaft 436 is inserted into the shaft hole 435 such that the coupling shaft 436 can rotate, and both ends of the coupling shaft 436 protrude from the shaft hole 435 on the left and right sides. The shaft body 430 can rotate around the coupling shaft 436 inserted into the shaft hole 435. For example, the coupling shaft 436 is simply inserted into the shaft body 430 without being affixed to the shaft body 430, so that the shaft body 430 rotates in relation to the coupling shaft 436.
The shaft support portions 431 and 432 are respectively affixed to the left and right ends of the shaft body 430. As shown in
In the same manner, the shaft support portion 432 includes the rotary gear 432A and a shaft portion 432B. The rotary gear 432A is a disc-shaped gear around the circumference of which a plurality of teeth are formed. The rotary gear 432A may be a gear used together with a rack, for example. The rotary gear 432A meshes with the lower support portion 524 and with the upper support portion 223 of the presser plate 220. A coupling hole 432D is provided in the rotational center of the rotary gear 432A. The coupling shaft 436 is affixed to the shaft support portion 432 by inserting the right end of the coupling shaft 436 into the coupling hole 432D. The shaft portion 432B is a circular cylinder whose diameter is smaller than that of the rotary gear 432A. The right end of the shaft portion 432B projects to the right from the rotary gear 432A.
As shown in
In the same manner, the lower support portion 524 is exposed on the left side through the slide opening 222. The shaft support portion 432 projects rightward from the right end of the shaft body 430 toward the side wall 52 and is inserted into the slide opening 222 from the left side. The rotary gear 432A is disposed inside the slide opening 222 and meshes with the lower support portion 524. A rib 525 is provided on the top face of the second section 522 and extends in the front-rear direction. The shaft portion 432B is disposed on the top side of the rib 525. The roll-up member 43 is supported from below by the ribs 515 and 525 in a state in which the outer circumferential face 433 is slightly higher than the first inner face 344. The rotary gears 431A and 432A respectively mesh with the lower support portions 514 and 524 in a state in which there are small backlashes. Therefore, the rotary gears 431A and 432A can rotate smoothly in conjunction with the movement of the roll-up member 43.
As shown in
[Second Case 60]
As shown in
[Detection Portion 46]
As shown in
A wall portion 478 is connected to the front end of the first arm portion 471 and extends to the left. The plate-shaped first indicator portion 473 extends toward the front from the lower part of the left edge of the wall portion 478. The first indicator portion 473 is disposed to the left from the first arm portion 471. The first indicator portion 473 includes a first projecting portion 473A and a second projecting portion 473B. The first projecting portion 473A projects downward from the front tip of the first indicator portion 473. The second projecting portion 473B projects downward on the rear side of the first projecting portion 473A. The bottom edge of the second projecting portion 473B is positioned higher than the bottom edge of the first projecting portion 473A.
The first side plate engaging portions 474 and 475 engage with first support openings 541 and 542, respectively. The first side plate engaging portion 475 is separated forward from the first side plate engaging portion 474. The first support openings 541 and 542 are slits formed in the side wall 52 of the first case 33. The first side plate engaging portion 474 is provided on the upper portion of the rear end of the first arm portion 471. The first side plate engaging portion 474 projects toward the right from the first arm portion 471, and the right edge of the first side plate engaging portion 474 extends toward the rear. The first side plate engaging portion 475 is provided on the upper portion of the front end of the first arm portion 471. The first side plate engaging portion 475 projects toward the right from the first arm portion 471, and the right edge of the first side plate engaging portion 475 extends toward the front.
The first spring mount portion (not shown in the drawings) is provided on the rear of the first side plate engaging portion 475. The first spring mount portion projects toward the left from the top edge of the first arm portion 471, and the left edge of the first spring mount portion extends upward. The upper end of the coil spring 461 is mounted on the first spring mount portion.
The second side plate 48 includes the second arm portion 481, a second contact portion 482, a second indicator portion 483, second side plate engaging portions 484, 485, a second spring mount portion (not shown in the drawings), and a projecting portion 488. The second indicator portion 483 is provided on the front end of the second side plate 48. The plate-shaped second arm portion 481 extends toward the front. The second arm portion 481 is provided to the rear of the second indicator portion 483. The second arm portion 481 is longer in the front-rear direction than the first arm portion 471 of the first side plate 47.
The second contact portion 482 projects toward the left from a portion of the second arm portion 481. The outer circumferential face of the shaft portion 431B of the shaft support portion 431 (refer to
A wall portion 489 is connected to the front end of the second arm portion 481 and extends to the left. The plate-shaped second indicator portion 483 extends toward the front from the left edge of the wall portion 489. The second indicator portion 483 is provided to the left from the second arm portion 481. The second indicator portion 483 is rectangular in a left side view.
The second side plate engaging portions 484 and 485 engage with second support openings 551 and 552, respectively. The second side plate engaging portion 485 is separated forward from the second side plate engaging portion 484. The second support openings 551 and 552 are openings that are formed in the side wall 52 of the first case 33. The second side plate engaging portion 484 is provided on the lower edge of the rear end of the second arm portion 481 and projects toward the right from the second arm portion 481. The second side plate engaging portion 485 is provided on the lower edge of the front end of the second arm portion 481 and projects toward the right from the second arm portion 481.
The second spring mount portion (not shown in the drawings) is provided to the rear of the second side plate engaging portion 485. The second spring mount portion projects toward the left from the bottom edge of the second arm portion 481, and the left edge of the second spring mount portion extends downward. The lower end of the coil spring 461 is mounted on the second spring mount portion. As shown in
[Structure of First Case 33 that Supports the First Side Plate 47 and the Second Side Plate 48]
As shown in
The first side plate engaging portions 474 and 475 are disposed in the first support openings 541 and 542. The second side plate engaging portions 484 and 485 are disposed in the second support openings 551 and 552. In this arrangement, the coil spring 461 is mounted on the first spring mount portion (not shown in the drawings) and the second spring mount portion (not shown in the drawings) in a state in which the coil spring 461 is stretched in the up-down direction. The restorative force of the coil spring 461 energizes the first spring mount portion downward and energizes the second spring mount portion upward.
The top face of the lower support portion 524 is a rack. The top face of the lower support portion 524 is a rolling surface on which the shaft support portion 432 of the roll-up member 43 rolls. The rack extends toward the front. A first contact portion 472 and the second contact portion 482 are disposed obliquely in relation to the rack. For example, the first contact portion 472 may be disposed such that the first contact portion 472 becomes lower as the first contact portion 472 extends in the first direction. For example, the second contact portion 482 may be disposed such that the second contact portion 482 becomes higher as the second contact portion 482 extends in the first direction. In a state in which the first side plate 47 and the second side plate 48 are each disposed on the side wall 52, a bottom face 479 of the first contact portion 472 is positioned above the top face of the second contact portion 482 such that the bottom face 479 is opposed to the top face of the second contact portion 482. When the shaft support portion 432 moves toward the front, the bottom face 479 of the first contact portion 472 and the top face of the second contact portion 482 contact the outer circumferential face of the shaft portion 432B (refer to
The printer 1 can display the amount of the remaining ink by detecting the positions of the first indicator portion 473 and the second indicator portion 483, which move in the up-down direction in accordance with the amount of the remaining ink. The first indicator portion 473 moves between a lower position and an upper position. The second indicator portion 483 moves between a lower position and an upper position. The combination of the positions of the first indicator portion 473 and the second indicator portion 483 is changed in four states. The printer 1 includes a first optical detection portion (not shown in the drawings) and a second optical detection portion (not shown in the drawings). The first optical detection portion includes a first light emitting portion (not shown in the drawings) and a first light receiving portion (not shown in the drawings). The second optical detection portion includes a second light emitting portion (not shown in the drawings) and a second light receiving portion (not shown in the drawings). When the cartridge mount portion 8 is mounted in the cartridge case 3, for example, the second projecting portion 473B of the first indicator portion 473 is positioned to the right of the first light emitting portion, the second projecting portion 473B is positioned to the left of the first light receiving portion, the second indicator portion 483 is positioned to the right of the second light emitting portion, and the second indicator portion 483 is positioned to the left of the second light receiving portion.
When the first light receiving portion detects the light emitted by the first light emitting portion, the first optical detection portion outputs a value 1. When the second light receiving portion detects the light emitted by the second light emitting portion, the second optical detection portion outputs a value 1. When one of the first indicator portion 473 and the second indicator portion 483 blocks the light emitted by the first light emitting portion, the first light receiving portion does not detect the light, and thus the first optical detection portion outputs a value 0. When one of the first indicator portion 473 and the second indicator portion 483 blocks the light emitted by the second light emitting portion, the second light receiving portion does not detect the light, and thus the second optical detection portion outputs a value 0. A CPU (not shown in the drawings) of the printer 1 detects the amount of the remaining ink by detecting the combination of the output values 1 and 0 from the first optical detection portion and the second optical detection portion.
[Lock Member 80]
The structure of a lock member 80 will be explained with reference to
The structure of the detection portion 82 will be explained with reference to
As shown in
The upper arm portion 81C extends toward the front from the portion where the upper ends of the vertical portions 81B are connected. The upper arm portion 81C may be parallel to the detection plate member 83, for example. A portion of the front end of the upper arm portion 81C is bent obliquely downward toward the front, toward the connecting portion 85. A tape 86 is affixed from the bottom face of the upper arm portion 81C, around a tip portion 81D, to the top face of the upper arm portion 81C. The outer face of the tape 86, that is, the opposite face of the tape 86 from the adhesive face, has less kinetic frictional resistance than the bottom face of the upper arm portion 81C. The same sort of the tape may be affixed to the outer surface of the roll-up member 43.
As shown in
The coil spring 90 is an energizing member, such as a tension spring, for example, that extends in the up-down direction. The coil spring 90 is provided with a circular upper ring 90A on its upper end and a circular lower ring 90B on its lower end. The upper ring 90A is anchored to one of the anchoring portion 81E and the anchoring portion 81F. The lower ring 90B is anchored to the anchoring portion 400. The coil spring 90 energizes the hook portion 81 of the lock member 80 in the (downward) direction toward the first inner face 344 of the first case 33. As will be described in detail below, the energizing force of the elastic member 45 toward the front gives rise to a force that, through the roll-up member 43, causes the lock member 80 to move upward. When the force that causes the lock member 80 to move upward is greater than the total force (the downward force) of the load of the liquid container 31 and the energizing force of the coil spring 90, the roll-up member 43 moves toward the front.
When the upper ring 90A is anchored to the lower anchoring portion 81E, the length of the coil spring 90 is shorter than when the upper ring 90A is anchored to the upper anchoring portion 81F. When the upper ring 90A is anchored to the anchoring portion 81E, the energizing force with which the upper ring 90A energizes the hook portion 81 downward is weaker than when the upper ring 90A is anchored to the anchoring portion 81F. When the energizing force of the elastic member 45 is less than a specified value, for example, the upper ring 90A may be anchored to the lower anchoring portion 81E. In that case, the hook portion 81 moves upward and the roll-up member 43 moves toward the front, with the same sort of timing as when the energizing force of the elastic member 45 is within the specified value.
When the energizing force of the elastic member 45 is greater than the specified value, the upper ring 90A of the coil spring 90 may be anchored to the upper anchoring portion 81F. When the upper ring 90A is anchored to the upper anchoring portion 81F, the coil spring 90 extends farther, and the energizing force that energizes the hook portion 81 downward increases. Even when the energizing force of the elastic member 45 is greater than the specified value, the hook portion 81 moves upward, and the roll-up member 43 moves toward the front with the same sort of timing as when the energizing force of the elastic member 45 is within the specified value.
An operator may mount the cartridge case 3 in the cartridge mount portion 8 by pushing the front end of the cartridge case 3 into the opening 120 (refer to
The operation of the lock member 80 will be explained with reference to
When the printer 1 performs a printing operation, the hollow needle draws the ink from inside the liquid container 31 to the outside of the liquid container 31, and the nozzles of the printer 1 eject the ink. As shown in
As shown in
The relationship among the amount of ink inside the liquid container 31, the pressure of the ink, and the operation by which the roll-up member 43 rolls up the liquid container 31 in the present embodiment will be explained with reference to the graph shown in
When the amount of the ink is VFULL, the bulging of the liquid container 31 in the up-down direction is at its maximum. At this time, because the ink is present at a position that is higher than the spout 7, pressure is generated by the hydraulic head differential. The pressure of the ink is generated by the force with which the liquid container 31 shrinks. Therefore, the pressure of the ink inside the liquid container 31 is the greatest pressure between PU and PL. When the consumption of the ink progresses and the amount of the ink becomes V2, the pressure of the ink inside the liquid container 31 decreases compared with when the amount of the ink was VFULL. When the amount of the ink is between VFULL and V2, the pressure of the ink inside the liquid container 31 is adequate. Therefore, it is not necessary for the liquid container 31 to be rolled up by the roll-up member 43. The dimples 135 may form in the outer edges of the liquid container 31 toward the rear end. It is therefore preferable for the hook portion 81 of the lock member 80 to lock the movement of the roll-up member 43 toward the front.
When the consumption of the ink progresses and the amount of the ink decreases from V2 toward V1, the pressure of the ink decreases toward PL. The dimples 135 in the outer edges of the liquid container 31 toward the rear end disappear as the ink is consumed between V2 and V1. Therefore, when the amount of the ink is between V2 and V1, the load of the liquid container 31 that bears on the detection plate member 83 decreases, and the lock member 80 rotates from the locked position to the released position. The roll-up member 43 separates from the hook portion 81 of the lock member 80 at a point R shown in
In a state in which the ink inside the liquid container 31 has not yet been consumed and the central portion of the liquid container 31 bulges outward, the dimples 135 may form in the outer edges of the liquid container 31 toward the rear end. In this situation, when the roll-up member 43 rolls up the liquid container 31 from the rear end, there is a possibility that the dimples 135 may become even larger. In that case, there is a possibility that a rolling-up abnormality occur, such as the roll-up member 43 rolling up the liquid container 31 without flattening the liquid container 31. In this case, if the energizing force of the elastic member 45 is increased for the purpose of causing the roll-up member 43 to roll up and flatten the liquid container 31, for example, the pressure of the ink inside the liquid container 31 may become greater than an appropriate value. The possibility therefore arises that an appropriate amount of the ink may not flow to the head units 100 and 200, causing the printing quality to deteriorate.
Even when the ink inside the liquid container 31 has not yet been consumed and the dimples 135 have formed in the outer edges of the liquid container 31 toward the rear end (the second edge 132), the lock member 80 locks the movement of the roll-up member 43 from the rear toward the front.
Therefore, in a state in which the dimples 135 have formed, the lock member 80 can reduce the possibility that the roll-up member 43 may roll up the liquid container 31 from the rear. It is thus possible to reduce the possibility that a rolling-up abnormality may occur, such as the roll-up member 43 rolling up the liquid container 31 without flattening the liquid container 31. Because the pressure of the ink inside the liquid container 31 is an appropriate value, the possibility that the printing quality may deteriorate can be reduced.
In a state in which the dimples 135 have formed, in order for the roll-up member 43 to roll up the liquid container 31 without flattening the liquid container 31, it may be necessary to increase the energizing force of the elastic member 45. However, in the present embodiment, the need to increase the energizing force of the elastic member 45 is reduced by using the hook portion 81. It is thus possible to reduce the possibility that the pressure of the ink inside the liquid container 31 may become greater than an appropriate value and an appropriate amount of the ink may not flow to the head units 100 and 200. The possibility that the printing quality may deteriorate can therefore be reduced.
As shown in the graph shown in
As shown in
The detection portion 82 includes the detection plate member 83, which is disposed on the first inner face 344. The detection plate member 83 is disposed below the liquid container 31. A load bears on the detection plate member 83 from the liquid container 31. Therefore, the weight of the liquid container 31 is detected in accordance with the consumption of the ink inside the liquid container 31, so that it possible for the locking of the movement of the roll-up member 43 toward the front by the lock member 80 to be released with the optimum timing, in accordance with the change in the weight of the liquid container 31.
The detection portion 82 is not limited to the configuration in the present embodiment. For example, instead of using the detection portion 82 of the present embodiment, an electrical sensor element may be used to detect the weight of the liquid container 31 or a detection plate member may be disposed on a position other than the first inner face 344. However, because the detection portion 82 of the present embodiment uses the detection plate member 83 disposed on the first inner face 344 to detect the weight of the liquid container 31, the detection portion 82 can be implemented in a simple configuration.
The coil spring 90 energizes the detection plate member 83 toward the first inner face 344. The timing at which the lock is released at the point R shown in
The lock member 80 can rotate in the upward direction and the downward direction around the support point 84A. The upward direction is the direction in which the detection plate member 83 moves away from the first inner face 344. The cartridge case 3 can rotate the lock member 80 to the locked position and the released position in accordance with the change in the load based on the consumption of the ink. Therefore, the roll-up member 43 can start to roll up the liquid container 31 when the dimples 135 have disappeared by the consumption of the ink.
Because the support point 84A is disposed in the center of the first inner face 344 in the left-right direction, the detection plate member 83 can be disposed in the center of the first inner face 344. It is therefore easy for the detection plate member 83 to detect the weight of the liquid container 31 accurately. The support point 84A is disposed on the center line C of the detection plate member 83. Therefore, the detection plate member 83 resists twisting in the left-right direction, and thus its range of rotation can be enlarged. Therefore, the detection plate member 83 can detect the weight of the liquid container 31 even more accurately.
The case recessed portion 335 and the groove portion 335A are provided in the first inner face 344. The case recessed portion 335 accommodates the elastic member 45. The groove portion 335A of the case recessed portion 335 accommodates the detection plate member 83. The detection plate member 83 is disposed under the elastic member 45. Therefore, when the roll-up member 43 moves toward the front while rolling up the elastic member 45, the detection plate member 83 does not interfere with the operation of the roll-up member 43 and the elastic member 45.
The anchoring portion 81E and the anchoring portion 81F anchor the upper end of the coil spring 90, which is an energizing member. The anchoring portion 81E and the anchoring portion 81F are positioned in different positions in the up-down direction of the lock member 80. Therefore, the energizing force of the coil spring 90 can be changed by changing the position where the upper end of the coil spring 90 is anchored. For example, variations in the energizing force of the elastic member 45 may occur during the manufacturing process. When the energizing force of the elastic member 45 is greater than a specified value, the upper end of the coil spring 90 is anchored to the anchoring portion 81F. When the energizing force of the elastic member 45 is less than the specified value, the energizing force of the elastic member 45 toward the front is weaker, making it more difficult for the roll-up member 43 to separate from the hook portion 81 of the lock member 80. When the upper end of the coil spring 90 is anchored to the anchoring portion 81E, the energizing force that pulls the hook portion 81 downward is less than when the upper ring 90A of the coil spring 90 is anchored to the anchoring portion 81F. Therefore, the roll-up member 43 can separate from the hook portion 81 at the same timing as when the energizing force of the elastic member 45 is within the specified value.
When the energizing force of the elastic member 45 is greater than the specified value, the energizing force of the elastic member 45 toward the front is stronger. The roll-up member 43 separates from the hook portion 81 of the lock member 80 more easily. When the upper ring 90A of the coil spring 90 is anchored to the anchoring portion 81F, the energizing force that pulls the hook portion 81 downward becomes greater than when the upper end of the coil spring 90 is anchored to the anchoring portion 81E. Therefore, the roll-up member 43 can separate from the hook portion 81 at the same timing as when the energizing force of the elastic member 45 is within the specified value. Even when the liquid bags 13 have different rigidities, and even when the inks have different viscosities, the energizing force of the coil spring 90 can be modified by changing the position to which the upper ring 90A of the coil spring 90 is anchored.
The tape 86 is affixed to the bottom face of the hook portion 81. The bottom face of the hook portion 81 is opposed to the roll-up member 43. The kinetic frictional resistance of the outer face of the tape 86 is less than that of the bottom face of the hook portion 81. The roll-up member 43 can therefore separate smoothly from the upper arm portion 81C.
The hole 83A and the hole 81G are provided in the lock member 80 to reduce its weight. Reducing the weight of the lock member 80 makes it possible to further reduce the force of the coil spring 90, which is an energizing member. Therefore, of the forces that lock the movement of the roll-up member 43 (the weight of the liquid container 31 and the force of the coil spring 90), the ratio of the weight of the liquid container 31 becomes greater. That improves the sensitivity of the detection portion 82 in detecting the consumed amount of the ink inside the liquid container 31. The forming of the hole 83A and the hole 81G in the lock member 80 can ensure space for placing the lock member 80 and can make it possible to reduce the weight of the lock member 80.
Various modifications can be made to the above embodiment. As shown in
The coil spring 90 may energize the lock member 80 in a direction that moves the hook portion 81 upward from the first inner face 344 of the first case 33. When the upper ring 90A of the coil spring 90 is anchored to the anchoring portion 81E, the length of the coil spring 90 becomes shorter than when the upper ring 90A is anchored to the anchoring portion 81F. Therefore, the compression of the coil spring 90 becomes stronger, and the energizing force that lifts the hook portion 81 upward becomes stronger. At this time, the roll-up member 43 easily separates from the hook portion 81 of the lock member 80. Therefore, when the energizing force of the elastic member 45 is less than the specified value, for example, the upper ring 90A may be anchored to the anchoring portion 81E. When the energizing force of the elastic member 45 is greater than the specified value, for example, the upper ring 90A may be anchored to the anchoring portion 81F.
The cartridge case 3 may be provided with a sensor. The locking by the lock member 80 may then be released in accordance with the ink consumption that corresponds to the detecting, by the sensor, of the height of the liquid container 31.
The lock member 80 does not necessarily have to engage with the roll-up member 43 from above. For example, the lock member 80 may engage with the roll-up member 43 from the left, from the right, and from below. The hook portion 81 of the lock member 80 may engage with the shaft support portions 431 and 432 of the roll-up member 43. The hook portion 81 and the detection portion 82 of the lock member 80 may be provided as separate units, and the cartridge case 3 may be provided with a linking mechanism, for example. The linking mechanism may have a configuration in which the hook portion 81 operates in coordination with the detection result of the detection portion 82.
It is acceptable for the hole 83A and the hole 81G not to be provided. The number of the anchoring portions to which the upper ring 90A of the coil spring 90 is anchored is not limited to two, and may be any number, such as one or three, for example. In the above embodiment, the energizing force of the coil spring 90 varies according to the difference in the positions of the anchoring portion 81E and the anchoring portion 81F in the up-down direction. However, the energizing force of the coil spring 90 may be varied by a configuration in which the height of a single anchoring portion can be varied. For example, the height of a single anchoring portion may be varied by adjusting a screw.
The apparatus and methods described above with reference to the various embodiments are merely examples. It goes without saying that they are not confined to the depicted embodiments. While various features have been described in conjunction with the examples outlined above, various alternatives, modifications, variations, and/or improvements of those features and/or examples may be possible. Accordingly, the examples, as set forth above, are intended to be illustrative. Various changes may be made without departing from the broad spirit and scope of the underlying principles.
Number | Date | Country | Kind |
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2015-194915 | Sep 2015 | JP | national |