The present invention relates to a cartridge for holding ink pellets. The present invention further relates to a cartridge kit, comprising the cartridge according to the present invention. The present invention further relates to an inkjet printer, comprising the cartridge according to the present invention.
In a known printing system a cartridge for holding ink pellets is used. The cartridge is releasably mounted on an ink supply unit of the printing system for supplying ink pellets to a printing station of the printing system. The cartridge comprises an exit, a storage room for holding a plurality of ink pellets and a separating unit, said separating unit being adapted for separating and releasing a single ink pellet and feeding said single ink pellet to said exit. The storage room provides a capacity for holding a plurality of ink pellets, which plurality of ink pellets is suitably selected to be sufficient for a certain number of images or for a certain time of using the printing system. The cartridge, including the separating unit, is a durable component, which lasts longer than the time for using the ink pellets in the cartridge. In case the storage room is emptied, the cartridge may be taken from the supply unit and may be sent back to a supplier of the cartridge, which supplier may refill the cartridge with ink pellets. The refilled cartridge may be delivered to a customer for a second use cycle of the refilled cartridge. A need exists for a cartridge for holding ink pellets, which cartridge improves transportation of said cartridge without reducing a capacity of the cartridge for holding a plurality of ink pellets.
It is accordingly an object of the present invention to provide a cartridge for holding ink pellets, which cartridge improves transportation of said cartridge without reducing a capacity of the cartridge for holding a plurality of ink pellets.
This object is attained by a cartridge for holding ink pellets, said cartridge comprising:
The first body may be a frame, may be a casing and may be a body structure adapted for supporting the separating unit. The first body may enclose the separating unit. The second body may be a frame, may be a casing and may be a body structure adapted for supporting a plurality of ink pellets. The second body may enclose the plurality of ink pellets.
Each of the first body and the second body may have a rectangular shape. Each of the first body and the second body may comprise a base surface adapted for supporting an ink pellet and may additionally comprise three side surfaces, each of the three side surfaces extending in a direction, which is substantially perpendicular to the base surface. Each of the first body and the second body may comprise a top surface, which is arranged at an end of the respective first body and second body opposite with respect to the base surface of the respective first body and second body. Each of the first body and the second body may comprise three side surfaces, wherein two of the three side surfaces are arranged substantially parallel to each other.
The exit may be arranged on any of the base surface, side surfaces and top surface of the first body. The exit may have any shape suitable for releasing an ink pellet from the cartridge.
The first part comprises a separating unit. The separating unit may be adapted for separating and releasing a single ink pellet at a time and transporting said single ink pellet to said exit. The separating unit may be connected to the first body. The separating unit may be enclosed by the first body. The separating unit may comprise a rotatable shaft extending in a transport direction comprising a spiraling member at the circumference of said shaft. The separating unit may be arranged for transporting an ink pellet in the transport direction towards the exit of the first body. The separating unit may be adapted for transporting a plurality of sequentially separated single ink pellets to said exit at a time. The separating unit may extend between a base surface of the first body and said exit.
The ink pellet used may comprise a hot melt ink. An ink of this kind is solid at room temperature and liquid at elevated temperatures. This ink may be dispensed in solid form in a print head of a printing system where after the ink in the print head is melted and brought to operating temperature, typically 130° C.
The second body is adapted for a sliding movement with respect to the first part. In particular the second body may be adapted for a sliding movement with respect to the first body. As used herein a sliding movement is a movement of being slid along a surface.
The second body may comprise a surface which is adapted for a sliding movement along an outer surface of the first body, wherein an outer surface faces outwards of the first body. The second body may comprise a surface which is adapted for a sliding movement along an inner surface of the first body, wherein an inner surface faces inwards of the first body.
The second body is adapted for a sliding movement in order to adjust a volume of the cartridge. The second body may be adapted for adjustably nesting the second body inside the first part, thereby adjusting a volume of the cartridge. The second body may be adapted for adjustably nesting the first body inside the second body, thereby adjusting a volume of the cartridge.
The cartridge of the present invention has the advantage that a volume of the cartridge may be adjusted according to the need for providing a certain volume for storing ink pellets. For example during transportation of the cartridge it is preferable to slidably retract the cartridge and thereby decrease the volume. During use of the cartridge in an inkjet printing system it may be preferable to slidably extend the cartridge and thereby increase the volume in order to provide a sufficient storage space for holding ink pellets. In an example the cartridge may be used in several inkjet printing systems, wherein the cartridge may be adjusted for having dissimilar volumes with respect to each other depending on the ink demands of the specific inkjet printing system. For example in an inkjet printing system for display graphics, applications, the demand for ink is relatively high and the volume of the cartridge may be accordingly adjusted to be relatively large. In another example in an inkjet printing system for a low volume printing application, the demand for ink is relatively low and the volume of the cartridge may be accordingly adjusted to be relatively low. Accordingly said inkjet printing system for a low volume printing application may have an ink supply unit, which ink supply unit is adapted for receiving the cartridge and is adapted for having a compact size based on the adjusted volume of the cartridge.
In an embodiment the second body may be adapted for a sliding movement in a substantially linear movement with respect to first body. This embodiment supports a relatively simple construction of the second body and the first body.
In another embodiment the second body may be connected to the first body at a first connection, wherein the second body is rotatably movably arranged with respect to the first connection while being adapted for a sliding movement with respect to the first body away from the first connection. In an example the first connection may be an axis extending in an axial direction and the second body may be rotatable around the axis, while being adapted for a sliding movement with respect to the first body away from the axis. This embodiment supports a reliable connection between the second body and the first body.
In an embodiment of the cartridge, the second body comprises a plurality of slidable body surfaces, wherein each of the plurality of slidable body surfaces is slidably movable with respect to a surface of the first body. This embodiment supports a sliding movement of the second body with respect to the first body.
In an embodiment of the cartridge, said plurality of slidable body surfaces comprises a base surface and two side surfaces, each of said two side surfaces being arranged at a lateral end of the second body and opposite with respect to each other. For example the second body may have a rectangular shape.
In an embodiment of the cartridge, each of said plurality of slidable body surfaces is arranged substantially parallel to said corresponding surface of the first body. This embodiment supports a sliding movement of the second body with respect to the first body.
In an embodiment of the cartridge, the second body comprises a fill entrance adapted for filling ink pellets into the second part. The fill entrance may be a refill entrance used for refilling the cartridge. The fill entrance may also be used for a first time filling of the cartridge by ink pellets at the customer. The advantage is that the cartridge may be transported to the customer in a retracted state, wherein the cartridge has a low volume. The fill entrance may be adapted for both filling ink pellets into the first part and the second part of the cartridge.
In an embodiment of the cartridge, said fill entrance comprises a cover, which is adapted for a sliding movement in order to open or close the fill entrance. The cover may be adapted for automatically closing the fill entrance. For example the cover may be spring loaded such that the cover automatically closes the fill entrance. The cover in a closed position prevents contaminations from entering the cartridge.
In an embodiment of the cartridge, said cover is adapted for a sliding movement with respect to a surface of the first body. The sliding movement of the cover supports a compact and simple mechanism for opening the fill entrance.
In an embodiment of the cartridge, said separating unit comprises:
Said spiraling member may be adapted for transporting the ink pellet in the transport direction. The tangential movement confining member may be positioned at a distance from said spiraling member for confining the tangential movement of an ink pellet away from said rotatable shaft. Said stable position may be a stable area for transporting said ink pellet in said transport direction.
In an embodiment of the cartridge, the rotatable shaft is positioned at an angle with respect to the direction of the gravitation force, such that on each winding two areas can be distinguished;
In an embodiment of the cartridge, the tangential movement confining member is positioned with respect to the spiraling member, such that only one single position for the transportation of an ink pellet is formed in said first stable area on each winding of the spiraling member.
In an embodiment of the cartridge, the angle of the rotatable shaft with respect to the direction of the gravitation force in operatively connected state, is larger than or equal to the pitch angle of the spiraling member with respect to the plane extending perpendicular to the direction of the rotatable shaft.
In another aspect of the present invention a cartridge kit is provided, comprising the cartridge according to the present invention and a fill container for holding ink pellets, said fill container comprising a plurality of ink pellets and being adapted for mounting to the cartridge. The fill container may be a refill container adapted for refilling the cartridge. The fill container may also be used for a first time filling of the cartridge by ink pellets at the customer. The advantage is that the cartridge may be transported to the customer in a retracted state, wherein the cartridge has a reduced volume. The fill container is adapted for mounting to the cartridge in order to fill the cartridge.
The fill container may further comprise a Near Field Communication (NFC) chip configured for wireless communicating information to a near field communication scanner. The NFC chip may comprise information regarding at least one of the type of ink pellets, relevant properties of the ink pellets (for example ink color and/or ink viscosity) and the amount of ink pellets stored in the fill container. An inkjet printing system may have a Near Field Communication scanner adapted for receiving the information from the NFC chip of the fill container. The inkjet printing system may be adapted for receiving the information from the NFC chip during filling of the cartridge by the fill container.
In an embodiment of the cartridge kit, said fill container comprises a release exit adapted for filling said cartridge with said ink pellets, wherein said release exit is arranged for communication to the fill entrance of the cartridge whereby the fill container is mounted to the cartridge. A position of the release exit in the fill container is adapted to a position of the fill entrance of the cartridge. In a mounting assembly of the fill container to the cartridge the release exit is arranged in communication to the fill entrance in order that the ink pellets inside the fill container may easily moved into the cartridge.
In another aspect of the present invention an inkjet printer is provided, said inkjet printer comprising an ink supply unit and the cartridge of the present invention, wherein said cartridge is releasably connectable to the ink supply unit.
In an embodiment of the inkjet printer, the inkjet printer comprises driving means, which are operatively connected to the separating unit, wherein the driving means are adapted for driving said separating and releasing the single ink pellet and feeding said single ink pellet to said exit of the cartridge.
Therefore the present invention pertains to a cartridge to accommodate a plurality of ink pellets, said cartridge comprising:
As defined herein the two parts of said cartridge are moveably arranged between an extended state and a retracted state of the cartridge by a sliding movement, wherein a volume of the cartridge to accommodate the plurality of ink pellets is adjustable. The cartridge in a retracted state requires only little space during transport and storage. The cartridge may be arranged in the extended state to provide a sufficient storage space for holding ink pellets, for example during use of the cartridge in an inkjet printer.
In an embodiment of the cartridge, a first part of the cartridge comprises a sliding surface, and a second part of the cartridge comprises a sliding surface held in sliding engagement with the sliding surface of the first part. As defined herein each part may comprise a body and each sliding surface may be a slidable body surface of a respective body.
In an embodiment of the cartridge, the sliding surface of the second part is conformed at least in part to the shape of said sliding surface of the first part. This enables a sliding engagement of the sliding surfaces relative to one another.
In an embodiment of the cartridge, the first part comprises a first end surface and the second part comprises a second end surface disposed at an opposite lateral end of the cartridge with respect to the first end surface and wherein said exit is arranged within said first end surface and the separating unit is connected to said first part. As defined herein a first end surface of the first part and the second end surface of the second part are arranged opposite with respect to each other and are moved apart in a movement of the two parts towards the extended state of the cartridge.
As a result an ink pellet may be released from the exit both in the extended state as well as in the retracted state of the cartridge. In the retracted state the exit is not blocked by any sliding surfaces of the second part.
In an embodiment of the cartridge, said second part of the cartridge comprises a fill entrance adapted for filling ink pellets into the cartridge. The advantage is that the cartridge may be transported to the customer in a retracted state, wherein the cartridge has a low volume. The fill entrance may be adapted for both filling ink pellets into the first part and the second part of the cartridge.
In an embodiment of the cartridge, said fill entrance comprises a cover, which cover is movably attached to the second part for a sliding movement along said fill entrance to open or close the fill entrance. The advantage is that the cartridge may be filled by ink pellets supplied from a fill container without contaminations entering the cartridge.
In an embodiment of the cartridge, said cover is held in sliding engagement with respect to a sliding surface of the first part. This enables arrangement of the fill entrance in the second part close to the first part.
In an embodiment of the cartridge, wherein said separating unit comprises:
In another aspect of the invention a cartridge kit is provided, comprising the cartridge according to the invention and a fill container for holding ink pellets, said fill container comprising a plurality of ink pellets and being adapted for mounting to the cartridge to supply the plurality of ink pellets into the cartridge. The advantage is that the cartridge may be transported to the customer in a retracted state, wherein the cartridge has a reduced volume. The fill container is adapted for mounting to the cartridge in order to fill the cartridge.
In an embodiment of the cartridge kit, said fill container comprises a release exit arranged for filling said cartridge with said ink pellets. In a mounting assembly of the fill container to the cartridge the release exit is arranged in communication to the fill entrance in order that the ink pellets inside the fill container may easily moved into the cartridge.
In another aspect of the invention an inkjet printer is provided comprising an ink supply unit and the cartridge according to the present invention, wherein said cartridge is releasably connectable to the ink supply unit.
In an embodiment of the inkjet printer, the inkjet printer comprises driving means, which are operatively connected to the separating unit, wherein the driving means is adapted for driving said separating unit for separating the single ink pellet and transporting said single ink pellet to said exit of the cartridge.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating embodiments of the invention, are given by way of illustration only, since various changes and modifications within the scope of the invention will become apparent to those skilled in the art from this detailed description.
Hereinafter, the present invention is further elucidated with reference to the appended drawings showing non-limiting embodiments and wherein
The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
Images are printed on a print substrate, for example paper, supplied by a roll 58, 59. The roll 58 is supported on the roll support R1, while the roll 59 is supported on the roll support R2. Alternatively, cut sheet print substrates may be used instead of rolls 58, 59 of print substrate. Printed sheets of the print substrate, cut off from the roll 58, 59, are deposited in the delivery tray 57.
Each one of the marking materials for use in the printing assembly are stored in four cartridges 70 arranged for operatively connection with the respective print heads for supplying marking material to said print heads.
The local user interface unit 54 is integrated to the print engine and may comprise a display unit and a control panel. Alternatively, the control panel may be integrated in the display unit, for example in the form of a touch-screen control panel. The local user interface unit 54 is connected to a control unit 60 placed inside the printing apparatus 50. The control unit 60, for example a computer, comprises a processor adapted to issue commands to the print engine, for example for controlling the print process. The image forming apparatus 50 may optionally be connected to a network N. The connection to the network N is diagrammatically shown in the form of a cable 52, but nevertheless, the connection could be wireless. The image forming apparatus 50 may receive printing jobs via the network. Further, optionally, the controller of the printer may be provided with a USB port, so printing jobs may be sent to the printer via this USB port.
When a substrate 2 is printed with an image forming apparatus 50 of this kind in which ink drops are ejected from ink ducts, the substrate 2, or part thereof, is (imaginarily) divided into fixed locations which form a regular field of pixel rows and pixel columns. In one example, the pixel rows are perpendicular to the pixel columns. The resulting separate locations can each be provided with one or more ink drops. The number of locations per unit of length in the directions parallel to the pixel rows and pixel columns is termed the resolution of the printed image, and is indicated, for example, as 400×600 d.p.i. (“dots per inch”). By image-wise energisation of a row of nozzles of the print head 3 of the image forming apparatus 50 when it moves over a strip of the substrate 2 in a direction substantially parallel to the pixel rows, the row of nozzles being substantially parallel to the pixel columns, as shown in
In this example, the image forming apparatus 50 is provided with a number of dispensing devices 8, one for each colour, only one being shown in
The dispensing device 8 is fed with ink pellets by a cartridge 70 containing said ink pellets. Single ink pellets are released to the dispensing device 8 by means of release means in the cartridge 70. The dispensing device 8 can be an integrated part of the carriage or an integrated part of the image forming apparatus 50.
The roller 1 is controlled by control unit 60a for transporting the substrate 2. The carriage 4 and the four print heads 3 are controlled by control unit 60b for applying an image on the substrate 2. The dispensing device 8 is controlled by control unit 60c for feeding the ink pellets towards the print heads 3.
The cartridge 70 comprises a rotatable shaft comprising a spiralling member, in this example implemented as a cylindrical worm 12. When driven, the rotatable worm 12 transports pellets 20 in a transport direction (here from the bottom to the top of the cartridge) indicated by arrow T. The cartridge has an exit 15 where individual ink pellets are released to the dispensing device 8. The worm 12 engages with a tangential movement confining member 13 to form a single transport location 19 on each winding of the worm 12. In this example the movement confining member 13 is implemented as a rotatable cylinder. In another example (not shown) the movement confining member is implemented as a curved wall, of which the outside wall, at least partly faces the worm, confining the tangential movement of the pellets, which tend to roll towards the movement confining member. In another example (not shown) the movement confining member is implemented as a comb shaped member, of which the protrusive parts engage with the worm 12 confine the tangential movement of the pellets 20, forming transport locations 19 on each winding of the worm 12.
After each rotation of the worm 12, a single ink pellet 20 is released via the exit 15 to the dispensing device 8 resulting in a vacant transport location 23, which originates at the bottom of the worm 12. To overcome the problem of bridge forming pellets, which can obstruct the free entrance to the vacant transport location 23, a guide means 14 is positioned at the bottom of the cartridge 70. This guide means 14 prevents e.g. three pellets forming a bridge, resulting in an obstruction of the entrance to the vacant transportation location 23. This guide means 14 can e.g. be an integral part of the wall or walls, or can be a separate part positioned near bottom of the worm 12.
To be able to register the exit of a single ink pellet 20 at the exit 15, the cartridge 70 comprises a moveable detection member 17 positioned near the exit 15 of the cartridge 70. The moveable detection member 17 moves from its rest position to an elevated position under the influence of a passing ink pellet. This movement is detected by a magnetic sensor 18, which detects the change of a magnetic field under the influence of the moving detection member 17. The sensor 18 releases a signal on detection. This signal can be led e.g. to processing or storing means on the printer or to processing or storing means inside the cartridge itself. This signal can be used e.g. for the registration of a successful exit of an ink pellet 20, for the administration of the total number of ink pellets, to predict the up-to-date ink volume inside the print head or the like.
The space between the worm 12 and the tangential movement confining member 13 can be used to drain broken pellets. These broken pellets can disturb the ink administration and/or ink supply when supplied to the ink dispensing device 8. By the arrangement of the walls as e.g. shown in
In
In another example of the known cartridge (not shown) the rotatable worm 12 and/or the tangential movement confining member 13 and an integral part of the inkjet printer and the cartridge 70 comprises receiving means for receiving the rotatable worm 12 and/or the tangential movement confining member 13.
In
The second part 200 comprises a second body 210. The second body 210 comprises a base surface 212, a top surface 218 and three side surfaces 214, 216, 220. The top surface 218 is arranged opposite to the base surface 212. The three side surfaces 214, 216, 220 comprise a first side surface 214, a second side surface 216 and a third side surface 220. The first side surface 214 is arranged at an opposite lateral end of the second body 210 with respect to the second side surface 216. The third side surface 220 of the second body 210 is arranged at an opposite lateral end of the cartridge 11 with respect to the third side surface 120 of the first body 110.
The second body 210 encloses a space adapted for storing a plurality of ink pellets 20. In this embodiment the second body 210 has a substantially rectangular shape. Any other shape and form of the second body 210 may be suitably selected for storing the plurality of ink pellets 20.
In operation of the cartridge 11 is arranged such that the base surfaces 112 and 212 are arranged at the lower end of the cartridge 11 with respect to a gravitation direction g. The plurality of ink pellets 20 in the second part 200 is arranged in operative communication to the separating unit 140 in the first part 100.
The assembly of the first body 110 and the second body 210 provides a substantially closed cartridge 11 in order that any ink pellets 20 inside the cartridge 11 are stored inside and may not be lost. At an intersecting interface 150 between the first body 110 and the second body 210 the cartridge 11 comprises an opening adapted for guiding any ink pellet 20 inside the second body 210 towards the separating unit 140 in the first body 110 as indicated by arrow U.
The second body 210 is adapted for a sliding movement with respect to the first body 110 of the first part 100 in a direction as indicated by arrow S. In particular the base surface 212 is arranged substantially parallel to the base surface 112 of the first body 110 and is slidable with respect to the base surface 112. The first side surface 214 is arranged substantially parallel to the first side surface 114 of the first body 110 and is slidable with respect to the first side surface 114. The second side surface 216 is arranged substantially parallel to the second side surface 116 of the first body 110 and is slidable with respect to the second side surface 116. The top surface 218 is arranged substantially parallel to the top surface 118 of the first body 110 and is slidable with respect to the top surface 118.
In
The first body 110 and the second body 210 are adapted for limiting the sliding movement in the extended state shown in
Thus as shown in
Detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the present invention, which can be embodied in various forms. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a basis for the claims and as a representative basis for teaching one skilled in the art to variously employ the present invention in virtually any appropriately detailed structure. In particular, features presented and described in separate dependent claims may be applied in combination and any advantageous combination of such claims are herewith disclosed.
Further, the terms and phrases used herein are not intended to be limiting; but rather, to provide an understandable description of the present invention. The terms “a” or “an”, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e., open language). The term coupled, as used herein, is defined as connected, although not necessarily directly.
The present invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
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13184974.7 | Sep 2013 | EP | regional |
Number | Date | Country | |
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Parent | PCT/EP2014/069844 | Sep 2014 | US |
Child | 15072886 | US |