Patent Application
20150360854
This application claims the benefit of Great Britain Application No. 1410615.7, filed Jun. 13, 2014, and which is hereby incorporate by reference in its entirety.
The present disclosure relates to cartridges for the preparation of beverages and which contain one or more ingredients for the preparation of beverages.
Domestic filter coffee machines have been widely available since the 1960s. Domestic coffee machines have developed significantly since the introduction of the first filter machines and are now essential pieces of kitchen equipment in many households. Some such machines dispense individual servings of a beverage directly into a drinking receptacle, and derive the beverage from a bulk supply of beverage ingredient or from individual packages of beverage ingredient such as pods, pads or cartridges. In the following specification, such packages will be referenced by the general term cartridges. Machines which use such cartridges eliminate the need for cleaning and can enable the user to make a selection of beverages. An example of one system using such cartridges is described in EP-A-1440903. The beverages are formed from brewing, mixing, dissolving or suspending the beverage ingredients in water. For example, for coffee beverages, heated water is forced through the cartridges to form the extracted solution. The use of cartridges in such machines has become increasingly popular due to their convenience and the quality of the beverage produced.
To allow a user to produce a full range of beverages in the home it is not only necessary to provide means for brewing high quality beverages such as filter coffee and tea, it is also necessary to provide the user with means for producing foamed beverages or beverage components. This may be, for example to make beverages such as cappuccino. Traditionally foamed milk has been produced in coffee shops by using a steam wand to direct a steam jet into a reservoir of liquid milk. This is still the primary method of producing foamed milk in a commercial environment. However, it is inconvenient to use steam jet equipment in the home since it can be dangerous if not used correctly and can also be difficult to clean. This is particularly disadvantageous for equipment used with milk which requires thorough cleaning to prevent contamination.
An example of a cartridge for a domestic beverage machine which is suitable for producing foamed milk from a concentrated liquid milk ingredient is known from EP-A-1716055. Foamed milk is produced from the cartridge by causing air to become entrained in a milk stream produced when water is mixed with the concentrated liquid milk ingredient contained within the cartridge. This is achieved by passing the beverage so formed through an eductor within the cartridge. The eductor comprises an aperture forming a constriction in the flow path which is arranged to produce a jet of the beverage and a consequent reduction in the pressure of the beverage. The jet of beverage exits the constriction and passes over an air inlet whilst still at a sub-atmospheric pressure causing air to become entrained in the beverage thereby creating a foamed beverage. Foamed milk produced from such cartridges allows coffee shop style beverages, such as cappuccino, to be readily produced in the home without the need for potentially dangerous, and difficult to clean, steam wand equipment.
Foamed beverages may also be produced from cartridges of this type containing soluble and powdered beverage ingredients, for example chocolate powder for a hot chocolate beverage or milk powder for a cappuccino-type beverage. However, there are a number of particular problems in using these cartridges for soluble, powdered and liquid beverage ingredients.
It is necessary to adequately mix the beverage ingredient with water injected into the cartridge to provide a uniform beverage containing the desired amount of beverage ingredient. Inadequate mixing may result in some beverage ingredient remaining in the chamber or in coagulates of beverage ingredient forming in the beverage. In addition, coagulates of this type may block the constriction, preventing flow of the beverage through the constriction to form a jet. This may cause an undesirable back-pressure in the cartridge behind the constriction, resulting in splitting or other failure of the cartridge and/or preventing proper functioning of the eductor by hindering the production of the jet of beverage. It should also be appreciated that the soluble beverage mass may contain a minority of insoluble material (as found in chocolate powder) or large particles of soluble beverage ingredients (milk powder particles, for example) which may not fully dissolve in the water. These particles may likewise function to block the flow constriction.
For these reasons, it is necessary to manage the flow of water within the cartridge to ensure proper mixing and pressure distribution and foaming of the beverage.
Accordingly, there is a desire for a beverage cartridge which ensures adequate mixing of the beverage ingredients, ensures proper water flow with in the cartridge and prevents undesirable levels of back pressure when using a flow constriction to foam the beverage.
It will be understood that by the term “cartridge” as used herein is meant a capsule, pod, package, or container which contains one or more beverage ingredients in the manner described and is suitable for use with a beverage preparation machine. The cartridge may comprise a single component or an equivalent of multiple components. Preferably the cartridge is adapted to produce an individual serving of beverage. The cartridge may be rigid, semi-rigid or flexible. The inlet and outlet of the cartridge may be open or require opening in use by, for example, piercing.
In the following description the terms “upper” and “lower” and equivalents will be used to describe the relational positioning of features of the disclosure. The terms “upper” and “lower” and equivalents should be understood to refer to the cartridge (or other components) in its normal orientation for insertion into a beverage preparation machine and subsequent dispensing. In particular, “upper” and “lower” refer, respectively, to relative positions nearer or further from a closed top 29 of the cartridge. In addition, the terms “inner” and “outer” and equivalents will be used to describe the relational positioning of features of the disclosure. The terms “inner” and “outer” and equivalents should be understood to refer to relative positions in the cartridge (or other components) being, respectively, nearer or further from a centre or major axis of the cartridge 1 (or other component).
In a first aspect of the disclosure there is provided a cartridge for preparation of a beverage, the cartridge being sealed prior to use and containing one or more beverage ingredients, the cartridge being suitable to receive in use an aqueous medium which may be brought into contact with the one or more beverage ingredients to produce a beverage which may be output from the cartridge,
the cartridge comprising:
such that in use beverage produced from the one or more beverage ingredients passes, in order, through the first filter, the second filter and the flow constriction.
In the present disclosure, reference to “one or more beverage ingredients” and “beverage ingredient(s)” is intended to refer to one or more ingredients suitable for forming a beverage. The “one or more beverage ingredients”/“beverage ingredient(s)” may comprise a single substance or may comprise a beverage composition comprising two or more substances. Unless explicitly required by the context, references to “beverage ingredient” in the singular are intended to include the plural and vice versa.
The first filter may comprise a first filter wall and the second filter may comprise a second filter wall.
The first filter and the second filter may each comprise a rigid element having a plurality of filtering apertures located therein.
The first filter may extend around the second filter.
The first filter and the second filter may be arranged concentrically.
The first filter may comprise a first tubular member having a plurality of first filtering apertures located therein and the second filter may comprise a second tubular member having a plurality of second filtering apertures located therein. The second tubular member may be arranged within the first tubular member.
The cartridge may further comprise a discharge spout for channelling the beverage, in use, towards an outlet of the cartridge. The first and second filters may be arranged around the discharge spout. A flow direction, in use, of the beverage flowing from the second filter to the flow constriction may be opposed to a flow direction, in use, of the beverage flowing out of the discharge spout.
An inlet of the cartridge may be provided, or formed in use, at or near a periphery of the capsule.
The cartridge may be configured to direct the aqueous medium entering the beverage ingredient chamber to circulate around the first filter.
The beverage ingredient chamber may be annular, with the first filter forming at least a part of an inner surface of the annular beverage ingredient chamber. The body of the cartridge may be configured to direct the aqueous medium entering the beverage ingredient chamber at an angle greater than 45°, preferably at 90° from a radial direction of the annular beverage ingredient chamber such that the aqueous medium is caused to circulate around the annular beverage ingredient chamber. One or more than one angled inlet may be provided to the annular beverage ingredient chamber.
The local bed thickness of the beverage ingredient may be 1.5 to 2.2 times the local bed width of the beverage ingredient, more preferably approximately 2 times the local bed width of the beverage ingredient.
An outlet of the cartridge may be provided, or formed in use, at or near a centre of the capsule.
The cartridge may be disc-shaped.
An inlet of the cartridge may be provided, or formed in use, and an outlet of the cartridge may be provided, or formed in use on a same surface of the cartridge. The same surface may be a lower surface of the cartridge when held in a beverage preparation machine ready for dispensation.
The first filter may comprise a plurality of first filtering apertures and the second filter may comprise a plurality of second filtering apertures and wherein a critical dimension of the first filtering apertures may be larger than a critical dimension of the second filtering apertures.
The first filter and/or the second filter may comprise filtering apertures in the form of elongated slots formed respectively in a rigid, otherwise impermeable, wall element. The elongated slots may extend from a free edge of the respective wall element.
The body may comprise a cup-shaped member housing the first filter and the second filter, an open mouth of the cup-shaped housing being sealed by a lid.
The first filter and/or the second filter may comprise filtering apertures in the form of elongated slots formed respectively in a rigid, otherwise impermeable, wall element, wherein the elongated slots extend into contact with the lid.
The first filter and the second filter may form a part of an inner member located within the cup-shaped member. The first filter and the second filter may be formed as a unitary moulding of a polymeric material.
The flow constriction downstream of the second filter may be sized and/or shaped to produce a jet of beverage as the beverage passes there through.
The cartridge may further comprise an air inlet aperture located in the vicinity of the flow constriction and downstream thereof, such that the jet of beverage passes over the air inlet aperture.
The cartridge may further comprise:
wherein the cartridge comprises a first flow path from the second filter to the first flow constriction and a second flow path from the second filter to the second flow constriction,
wherein the first and second flow constrictions are configured such that, in use, a first beverage jet emanates from the first flow constriction and a second beverage jet emanates from the second flow constriction, and the first and second flow constrictions are configured so that the first and second beverage jets collide.
The first and second flow constrictions may be located opposite one another such that the first and second beverage jets impact one another substantially head-on.
An air inlet aperture may be located in the vicinity of each flow constriction and downstream thereof, such that the jets of beverage each pass over an air inlet aperture.
In a second aspect of the present disclosure there is provided a cartridge for preparation of a beverage, the cartridge being sealed prior to use and containing one or more beverage ingredients, the cartridge being suitable to receive in use an aqueous medium which may be brought into contact with the one or more beverage ingredients to produce a beverage which may be output from the cartridge,
the cartridge comprising:
wherein the cartridge comprises a first flow path from the filter to the first flow constriction and a second flow path from the filter to the second flow constriction,
wherein the first and second flow constrictions are configured such that, in use, a first beverage jet emanates from the first flow constriction and a second beverage jet emanates from the second flow constriction, and the first and second flow constrictions are configured so that the first and second beverage jets collide.
The first and second flow constrictions may be located opposite one another such that the first and second beverage jets impact one another substantially head-on.
An air inlet aperture may be located in the vicinity of each flow constriction and downstream thereof, such that the jets of beverage each pass over an air inlet aperture.
The filter may comprise a filter wall.
The filter may comprise a rigid element having a plurality of filtering apertures located therein.
The filter may comprise a tubular member having a plurality of filtering apertures located therein.
The cartridge may further comprise a discharge spout for channelling the beverage, in use, towards an outlet of the cartridge.
The filter may be arranged around the discharge spout.
A flow direction, in use, of the beverage flowing from the filter to the flow constriction may be opposed to a flow direction, in use, of the beverage flowing out of the discharge spout.
An inlet of the cartridge may be provided, or formed in use, at or near a periphery of the capsule.
The cartridge may be configured to direct the aqueous medium entering the beverage ingredient chamber to circulate around the filter.
The beverage ingredient chamber may be annular, with the filter forming at least a part of an inner surface of the annular beverage ingredient chamber.
The body of the cartridge may be configured to direct the aqueous medium entering the beverage ingredient chamber at an angle greater than 45°, preferably at 90° from a radial direction of the annular beverage ingredient chamber such that the aqueous medium is caused to circulate around the annular beverage ingredient chamber. One or more than one angled inlet may be provided to the annular beverage ingredient chamber.
The local bed thickness of the beverage ingredient may be 1.5 to 2.2 times the local bed width of the beverage ingredient, more preferably approximately 2 times the local bed width of the beverage ingredient.
An outlet of the cartridge may be provided, or formed in use, at or near a centre of the capsule.
The cartridge may be disc-shaped.
An inlet of the cartridge may be provided, or formed in use, and an outlet of the cartridge may be provided, or formed in use on a same surface of the cartridge. The same surface may be a lower surface of the cartridge when held in a beverage preparation machine ready for dispensation.
The filter may comprise filtering apertures in the form of elongated slots formed in a rigid, otherwise impermeable, wall element.
The elongated slots may extend from a free edge of the wall element.
The body may comprise a cup-shaped member housing the filter, an open mouth of the cup-shaped housing being sealed by a lid.
The filter may comprise filtering apertures in the form of elongated slots formed in a rigid, otherwise impermeable, wall element, wherein the elongated slots extend into contact with the lid.
The filter may form a part of an inner member located within the cup-shaped member.
The filter may be formed as a unitary moulding of a polymeric material.
In any of the aspects of the present disclosure, the first filter may comprise a plurality of first filtering apertures and the second filter, where present, may comprise a plurality of second filtering apertures and wherein a critical dimension (being the smallest dimension, for example the width) of the first and/or second filtering apertures may be 0.4 to 0.6 mm, preferably 0.5 mm.
In any of the aspects of the present disclosure, the cartridge may be disc-shaped having a central longitudinal axis, wherein an outlet of the cartridge may be orientated to output, in use, the beverage substantially in a direction parallel to the longitudinal axis, and wherein the first filter and the second filter may be orientated such that beverage passing through the first filter and the second filter flows between the first filter and the second filter in a direction substantially perpendicular to the longitudinal axis.
In any of the aspects of the present disclosure, the one or more beverage ingredients may comprise one or more soluble beverage ingredients. The one or more beverage ingredients may comprise one or more powdered beverage ingredients. The one or more beverage ingredients may comprise insoluble- or reduced solubility-ingredients, for example, cocoa particles.
Further aspects of the present disclosure will now be set out that can be applied to either the first or second aspects described above, singly or in combination, or alternatively to other cartridges that may not necessarily have all of the features of either the first or second aspect.
In a further aspect of the present disclosure, a conduit upstream of the or each flow constriction may be configured to prevent deposition of undissolved or partially dissolved beverage ingredient. This configuration may comprise shaping the conduit upstream of each flow constriction, in particular the portion of the conduit immediately upstream of the flow constriction, to be smooth so as to have no dead spaces, sharp corners or sudden changes in concavity.
In a further aspect of the present disclosure, the beverage ingredient chamber may comprise one or more partition elements which act to demarcate two or more zones within the beverage ingredient chamber, each of which contain the one or more beverage ingredients. Preferably, the one or more partition elements extend from the first filter towards the body of the cartridge. The one or more partitions may be planar and may be orientated radially within the body. Alternatively, the one or more partitions may be curved.
The one or more partition elements may extend from a centrally-located first filter into contact with a surrounding wall of the body so as to fully separate zones, one from the other, within the beverage ingredient chamber. Each, separate, zone will comprise at least one inlet permitting entry of the aqueous medium into the zone and at least a portion of the first filter permitting exit of beverage from the zone.
In one example, four partitions are provided.
Advantageously, separating the beverage ingredient chamber into two or more zones may produce better dissolution of the one or more beverage ingredients by focussing the mixing of the aqueous medium and the beverage ingredients in key areas and providing alternative flow patterns.
In a further aspect of the present disclosure, a flow path from the filter(s) to the flow constriction(s) may be configured to be spiral in shape. For example, spiral ramp elements may be located within an annular space between the terminal filter (the second filter where present, or the first filter where only one filter is provided) and a cylindrical tube, wherein the beverage is forced to flow through the annular space on the way to the flow constriction(s). The spiral ramp elements cause the beverage to spiral around the cylindrical tube creating additional mixing vortices and swirl within the beverage. Advantageously, this flow pattern can help to break up small, partially wetted clumps of beverage ingredient which may have managed to pass the filter(s). Additional obstructions, for example, ribs, corners, etc. can be provided on the spiral ramp elements to aid break-up of clumps.
In a further aspect of the present disclosure, the beverage ingredient chamber may contain a plurality of bristles. The bristles advantageously can act to disrupt the flow path with the beverage ingredient chamber to promote turbulence and better mixing of the one or more beverage ingredients. The bristles may be arranged around, and spaced from, the first filter. The bristles may comprise elongate plastic pins. The bristles may extend the full height of the beverage ingredient chamber. The bristles may be formed unitarily as part of an inner member also comprising the first filter received within the body.
In a further aspect of the present disclosure, the body defining the beverage ingredient chamber may have one or more lobes as part of an outer side wall of the beverage ingredient chamber. The one or more lobes may be smoothly, convexly curved (when viewed from a centre-point of the cartridge). A lobe may be provided between pairs of inlet apertures to the beverage ingredient chamber. Advantageously, the one or more lobes can improve dissolution of the one or more beverage ingredients by first, confining the incoming aqueous medium to a smaller cross-sectional flow area leading to improved shear forces and higher flow velocities which improve dissolution. Secondly, the one or more lobes, when positioned between pairs of inlet apertures, tend to decrease the amount of ‘dead space’ in the beverage ingredient chamber. By ‘dead space’ is meant that part or parts of the volume of the beverage ingredient chamber where circulating flow of the aqueous medium and/or beverage tends not to reach. For example, with an annular beverage ingredient chamber having four equi-spaced radially-directed inlet apertures at, say, 0°, 90°, 180° and 270° it has been found that the locations by the side wall at 45°, 135°, 225° and 315° tend to be ‘dead spaces’ which tend not to be reached by circulating flow.
In a further aspect of the present disclosure, the beverage ingredient chamber may comprise two or more separate chambers each of which hold a different beverage ingredient(s). For example, a first chamber may hold sugar or a sugar-containing beverage ingredient(s) and a second chamber may hold a chocolate-containing beverage ingredient(s). Each, separate, chamber will comprise at least one inlet permitting entry of the aqueous medium into the chamber and at least a portion of the first filter permitting exit of beverage from the chamber. Advantageously, such an arrangement can be used to tailor the size and number of inlet apertures and the size and number of filtering apertures to each beverage ingredient(s).
In a further aspect of the present disclosure, the beverage ingredient chamber may comprise a dedicated flow-conditioning chamber which receives incoming aqueous medium in a first condition and discharges the aqueous medium into a remainder of the beverage ingredient chamber in a second condition. The first and second conditions may include one or more of: first and second flow velocities, first and second flow directions, and first and second flow compositions (i.e. the composition of the flow in terms of the relative quantities of water, dissolved beverage ingredient(s) and/or undissolved beverage ingredient(s) at that location). For example, the flow-conditioning chamber may comprise an angled wall to condition an incoming aqueous medium that has a first condition of a relatively low flow velocity, a radial flow direction and a composition of pure water into a second condition of a flow having a relatively high flow velocity, a tangential flow direction and a composition of water mixed with one or more beverage ingredients.
In a further aspect of the present disclosure, the beverage ingredient chamber may comprise a plate member which initially rests on a bed of the one or more beverage ingredients. The use of the plate member finds particular application where the inlet(s) to the beverage ingredient chamber are located at or towards a bottom of the beverage ingredient chamber. In use, as the one or more beverage ingredients is incrementally dissolved away beneath the plate member the weight of the plate member (which may be freely movable within the beverage ingredient chamber) forces undissolved beverage ingredient higher up in the beverage ingredient chamber downwards into the path of the incoming aqueous medium. The plate member may comprise apertures to allow for circulation of aqueous medium and/or beverage above and below the plate member in use.
In a further aspect of the present disclosure, the beverage ingredient chamber may contain a rotatable mixer blade assembly. The rotatable mixer blade assembly may comprise one or more vanes or blades which act to break up agglomerations of powdered beverage ingredient as the rotatable mixer blade assembly rotates within the beverage ingredient chamber.
In a further aspect of the present disclosure, the beverage ingredient chamber may comprise one or more baffles orientated to induce vertical vortices within the beverage ingredient chamber.
In any of the above embodiments or aspects the first filter may comprise a plurality of first filtering apertures and the second filter, where present, may comprise a plurality of second filtering apertures and wherein a critical dimension (being the smallest dimension, for example the width) of the first and/or second filtering apertures may be 0.4 to 0.6 mm, preferably 0.5 mm.
Embodiments of the present disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which:
a is an enlarged view of a portion of
In the following description, the disclosure will be illustrated by way of example with reference to a cartridge for forming a beverage (otherwise known as a beverage capsule), in particular, a cartridge that is a sealed, machine-insertable cartridge that can be used with a beverage preparation system for dispensing one of a range of beverage types on demand, preferably in a domestic setting.
The cartridge 1 generally comprises a body 2, an inner member 3 and the lid 5. The body 2, inner member 3 and lid 5 are assembled to form the cartridge 1.
The body 2 may generally comprise a cup-shaped member defining a beverage ingredient chamber 6 within an interior thereof. The body 2 may have a curved side wall 21, a closed top 29 and an open bottom 30 defining an open mouth of the body 2 which is surrounded by a rim 46 and a flange 42 which extends radially outwards from the rim 46. In addition, the body 2 may further define an optional annular void space 44 between an interior wall 43 of the container and the flange 42. In this case, a free edge of the interior wall 43 may define the rim 46. The closed top 29 of the body 2 may comprise, as shown in
The cartridge 1 further comprises an inlet point 13 and an outlet point 14 as shown in
The body 2 of cartridge 1 may be generally circular or disc-shaped, with a diameter of the cartridge 1 being greater than its height. Typically the overall diameter of the body 2 is 74.5 mm±6 mm and the overall height is 29 mm±3 mm. Typically, the internal volume of the cartridge 1 able to receive beverage ingredient(s) when assembled is a maximum of 55 ml (although it is not required that the internal volume is filled to capacity with beverage ingredient(s)). The diameter of the body 2 may be smaller at the closed top 29 compared to the diameter at the bottom 30, resulting from a flaring of the curved side wall 21 from the closed top 29 to the bottom 30.
The body 2 may comprise an inlet chamber 32 adjacent to the curved side wall 21 aligned with the inlet point 13. The inlet chamber 32 comprises a cylindrical wall structure having a jetting slot 33 at one side configured to jet, in use, the aqueous medium entering the inlet chamber 32 from the inlet point 13 into the beverage ingredient chamber 6 such that the aqueous medium circulates energetically around the beverage ingredient chamber 6. The jetting slot 33 may be an elongated slot or slit. Preferably, the jetting slot 33 is orientated so that the aqueous medium enters the beverage ingredient chamber 6 at an angle greater than 45°, preferably at 90°, from a radial direction of the beverage ingredient chamber 6.
The inner member 3 is located within the body 2. The inner member 3 is connected to the body 2 and comprises a mounting flange 50, a first filter 8, a second filter 9, a flow constriction and a discharge spout 12. The inner member 3 may be located centrally within the body 2 so that a central axis of the inner member 3 is coincident with and aligned to a central axis of the body 2. The mounting flange 50 may be connected to an inner surface of the closed top 29 of the body 2, for example by ultrasonic welding. On assembly, the inner member 3 spans between the closed top 29 of the body 2 and the lid 5, as shown in
With the inner member 3 in position within the body 2, the beverage ingredient chamber 6, which holds the beverage ingredient prior to dispensation, takes the form of an annular chamber extending between the curved side wall 21 of the body 2 and the inner member 3.
The inner member 3 may be formed as a single integral moulding.
As shown in
The second filter 9 is arranged within the first cylindrical filter wall 81 and takes the form of a second cylindrical filter wall 91. The second cylindrical filter wall 91 extends from a transverse connecting flange 17 that joins the second cylindrical filter wall 91 to the first cylindrical filter wall 81. The second cylindrical filter wall 91 is provided at a distal end from the mounting flange 50 with a plurality of second filtering apertures 92.
As shown in
As shown in
In addition, further radially inwards, the transverse connecting flange 17 may be provided with a plurality of radial stiffening ribs 65 on its upper face which extend between the cylindrical wall 66 and cylindrical rim 20 which surrounds an upper end of the discharge spout 12.
The first filtering apertures 82 and the second filtering apertures 92 are preferably formed as slots that are relatively thin in a circumferential direction of the first cylindrical filter wall 81 and second cylindrical filter wall 91 and relatively long in a longitudinal direction thereof. The slots may be configured to filter out beverage ingredient particles having a dimension of at least 0.5 mm, preferably in the range 0.5-2 mm. A critical dimension (being the smallest dimension, for example the width) of the slots of the first cylindrical filter wall 81 and second cylindrical filter wall 91 may be 0.4 to 0.6 mm, preferably 0.5 mm, in order to capture the larger particles but allow flow of the beverage out of the beverage ingredient chamber 6 without an unwanted substantial increase in back-pressure. The slots may extend from a free edge (i.e. the rim) of each of the first cylindrical filter wall 81 and second cylindrical filter wall 91. The slots in the first cylindrical filter wall 81 may be 3.0 mm long. The slots in the second cylindrical filter wall 91 may be 1.8 mm long.
The first filter 8 and second filter 9 may each be formed from a rigid, impermeable material, such as a plastics material, such that none of the beverage, aqueous medium or beverage ingredient may pass through the first filter 8 and second filter 9 except through the first filtering apertures 82 and second filtering apertures 92.
As shown in
The discharge spout 12 of the inner member 3 is arranged for channelling the beverage towards the outlet point 14 of the cartridge 1. As illustrated in
An annular space 18 is defined between an inner face of the second cylindrical filter wall 91 and an outer face of the cylindrical tube 16. The cylindrical tube 16 is not provided with any openings and does not allow passage of fluid across its wall. Instead, fluid communication between the annular space 18 and the discharge spout 12 is provided by a channel 19 as shown in
The cartridge 1 may be provided with means for entraining air into the beverage, for example in the form of an eductor. As used herein, the term eductor refers to the use of a flow constriction in the form of an aperture, or similar structure, to form a jet of beverage, the aperture being located in the beverage flow path upstream of an air inlet 27 and an expansion chamber, said aperture being arranged to produce a jet of beverage which jets into the expansion chamber to produce a low pressure zone in the vicinity of the air inlet 27 which causes air to be drawn through the air inlet 27 and to become entrained in the beverage stream as a plurality of bubbles.
In the first embodiment of
Preferably, the location of the slot 25 is aligned with the exit point of the channel 19 as shown in
As shown in
The upper end of the discharge spout 12 may also be provided with a plurality of upstanding projections 71 which extend upwards from the transverse connecting flange 17 and surround a mouth of the exit bore of the discharge spout 12.
The diameter of the first cylindrical filter wall 81 may be relatively large compared to the internal diameter of the beverage ingredient chamber 6. For example, the diameter of the first cylindrical filter wall 81 may be 29 mm and the maximum internal diameter of the beverage ingredient chamber 6 may be 57 mm. Therefore, each side of the resultant annular beverage ingredient chamber 6, as shown in
The lid 5 may be formed from a composite material. The composite material may comprise an aluminium layer. The composite material may comprise one or more polymer layers, for example a polypropylene layer and/or a polyethylene terephthalate (PET) layer.
When sealed to the body 2, the lid 5 forms a seal with the flange 42 of the body 2 and also a rim of the inlet chamber 32. In addition, the lid 5 is sealed to the distal end of the inner member 3, namely the rims formed by the free edges of the first cylindrical filter wall 81, the second cylindrical filter wall 91 and the cylindrical tube 16.
The cartridge 1 may contain one or more beverage ingredients in the beverage ingredient chamber 6. The cartridge 1 of the present disclosure finds particular application where the one or move beverage ingredients are one or more soluble beverage ingredients. For example, the one or more beverage ingredients may comprise one or more powdered beverage ingredients. The one or more beverage ingredients may comprise insoluble- or reduced solubility-particles, for example, cocoa powder or powder mixes containing coarsely ground spices (e.g. cinnamon). A non-exhaustive list of example beverage ingredients includes chocolate powder, milk powder, creamers, soluble coffee, fruit and vegetable powders, flavourings, herbs and partially/coarsely ground spices including but not limited to cinnamon, ginger, cardamom, etc.
In use, the sealed cartridge 1 is inserted in, or otherwise coupled to, a beverage preparation machine in order to dispense a beverage (or beverage part) from the cartridge 1. During operation of the dispensation cycle an inlet is formed at the inlet point 13 and an outlet is formed at the outlet point 14, for example, by piercing of the lid 5 by elements of the beverage preparation machine. A beverage flow path can then be defined linking the inlet point 13 to the outlet point 14 along which an aqueous fluid, which will be exemplified in the following as hot water, can pass. The beverage flow path is defined by spatial inter-relationships between the body 2, the inner member 3 and the lid 5.
The beverage flow path passes, in order, from the inlet point 13, through the inlet chamber 32, out of the jetting slot 33, around the annular beverage ingredient chamber 6, through the first filtering apertures 82 of the first cylindrical filter wall 81, through the second filtering apertures 92 of the second cylindrical filter wall 91, into the annular space 18, into and up the channel 19, through the aperture of the eductor, over the air inlet 27 of the eductor, into the discharge spout 12 and finally arrives at the outlet point 14. From the outlet at the outlet point 14 the beverage may be discharged into a suitable receptacle.
The orientation of the jetting slot 33 causes the hot water entering the annular beverage ingredient chamber 6 to swirl and circulate around the inner member 3, potentially a large number of times. In so doing the hot water is better able to dissolve the soluble beverage ingredients. In particular the energetic nature of the jet of hot water from the jetting slot 33 and the circulation of the hot water around the full circumference of the annular beverage ingredient chamber 6 helps to break up any agglomerations of soluble beverage ingredient within the cartridge 1. Further, whilst not wishing to be bound by theory, the configuration wherein the local bed thickness of the beverage ingredient is 1.5 to 2.2 times the local bed width of the beverage ingredient, is believed to assist with the break-up of agglomerations of soluble beverage ingredients by firstly, confining the circulating water to a relatively narrow annular volume which results in maintenance of higher water velocities within the beverage ingredient chamber 6 and, secondly, by providing a larger circumferential surface area of the beverage ingredient that can be directly exposed to the water.
Whilst not wishing to be bound by theory, the dispersion and dissolution of the soluble beverage ingredients is understood to be driven by the shear stress applied to break-up the wetted powder mass of the soluble beverage ingredients as it is contacted by the water. By use of the first cylindrical filter wall 81, which may be relatively large compared to the internal diameter of the beverage ingredient chamber 6, the shear rate of the water may be increased and thereby the shear stress applied to the wetted powder mass of the beverage ingredient mix can be increased leading to better dissolution of the soluble beverage ingredients. For a 3-2 mm2 inlet area and operating at pressures from 0.6 to 1.2 bar the pump in a test system was found to give a flow rate of 5.5 to 3.6 ml/s into the inlet point 13. The velocity of the fluid, V, thru the inlet point 13 was in the range 0.9 to 1.8 m/s. Where the annular width of the beverage ingredient chamber is 9.5 mm, dividing the inlet velocity by this gap gives estimates of applied shear rates in the chamber of between 95 to 190 l/s.
The beverage thus formed from the hot water and the dissolved beverage ingredients is then able to pass out of the beverage ingredient chamber 6 through the first filtering apertures 82 of the first cylindrical filter wall 81 and then the spaced apart second filtering apertures 92 of the second cylindrical filter wall 91. The first and second filtering apertures 82, 92 act to filter out from the beverage any insoluble particles that may have been present in the beverage ingredients and also particles that have a reduced solubility such that for whatever reason the particles are not dissolved during the dispensation cycle.
Thus the first filter 8 defines an exit from the beverage ingredient chamber 6 and the second filter 9 forms a secondary filter which improves the filtering performance of the cartridge 1. The size of the second filtering apertures 92 may be smaller than the size of the first filtering apertures 82 so that the first filter 8 acts as a ‘coarse’ filter and the second filter 9 acts as a ‘fine’ filter.
By providing the first and second filtering apertures 82, 92 to be arranged around a major portion of the circumference, respectively, of the first and second cylindrical filtering walls 81, 91 dispensation performance of the cartridge 1 is maintained even as the first and second cylindrical filter walls 81, 91 retain and hold back particles on their upstream sides. This may be for two reasons. Firstly, the relatively large surface area of the first filter 8 and the second filter 9 (since they extend around a major portion of the circumference) means that even if some filtering apertures 82, 92 become blocked enough other filtering apertures 82, 92 are present to allow adequate through-flow of beverage without creating too high a level of back-pressure within the cartridge 1. Secondly, the cylindrical shape of, particularly, the first filter 8 means that there is a tendency for filtered particles held back by the first filtering apertures 82 to be ‘washed off’ the first filter 8 by the circulating hot water/beverage mix within the annular beverage ingredient chamber 6 so that the filtered particles tend to get carried back into circulating fluid flow rather than remaining trapped against the first filtering apertures 82.
A particular advantage is that the first filter 8 and the second filter 9 prevent beverage ingredient particles larger than a desired predetermined size from reaching the flow constriction, preventing the flow constriction from becoming partially or totally blocked by such particles.
The back pressure of beverage collecting in the beverage ingredient chamber 6 forces the beverage under pressure through the first filter 8, the second filter 9, the annular space 18 and up the channel 19. The beverage then passes through the eductor. In so doing, the jet of beverage passes over the air inlet 27. As a result air is entrained into the beverage stream in the form of a multitude of small air bubbles as the air is drawn up through the air inlet 27. The jet of beverage issuing from the aperture turbulently flows within the upper part of the discharge spout 12 wherein collisions with the upstanding projections 71 help to modify the bubble size within the beverage. The beverage is then funnelled downwards along the exit bore of the discharge spout 12 to the outlet where the beverage is discharged into a receptacle such as a cup where the air bubbles form the desired frothy appearance.
Various modifications may be made to the cartridge 1 of the present disclosure as described above without departing from the scope of the present disclosure. In the following passages of the description a number of modifications and alternatives will be described that may be made singularly or in any combination unless the context explicitly states otherwise. In the following only the changes will be described in detail. In other respects the cartridges 1 are as described above. In the following description, like numbers are used for like features and components.
The second air inlet 127 is circumferentially aligned with the second flow constriction. In addition, the second air inlet 127 and second flow constriction are spaced from the air inlet 27 and the first flow constriction around the circumference of the annular flange 17. Preferably they may be located diametrically opposite the air inlet 27 and flow constriction 10 as shown in
Another difference is that the second cylindrical filter wall 91 extends directly from the mounting flange 50 rather than from the transverse connecting flange 17. Thus, the transverse connecting flange 17 in this embodiment only extends radially inwardly from the second cylindrical filter wall 91. As a consequence the radial stiffening ribs 160 between the first cylindrical filter wall 81 and the second cylindrical filter wall 91 are taller than in the first embodiment described above.
As well as the channel 19, a second channel 119 is provided to provide fluid communication between the annular space 18 and the discharge spout 12. The second flow constriction is arranged downstream of the second channel 119 such that two flow paths from the annular space 18 to the discharge spout 12 are defined, the first flow path passing through the channel 19 which now forms a first channel and first flow constriction and the second flow path passing through the second channel 119 and the second flow constriction.
Since the second flow constriction is spaced from the first flow constriction around the circumference of the annular flange 17 in use the jets of beverage emerging from the first flow constriction and second flow constriction collide in the upper part of the discharge spout 12, resulting in improved mixing and frothing of the beverage. In the preferred arrangement, where the two eductors are diametrically opposite one another, the jets of beverage impact one another substantially head-on. The inclusion of the second flow constriction has been found to result in reduced back pressure within the cartridge 101 in use.
In use, the back pressure of beverage collecting in the beverage ingredient chamber 6 forces the beverage under pressure through the first filter 8 and the second filter 9 as described above. The flow of beverage then separates into two flows the first flow passing through the first channel 19 and first flow constriction and the second flow path passing through the second channel 119 and the second flow constriction, emerging from each flow constriction as a jet into the upper end of the discharge spout 12. A first jet of beverage emerges from the first flow constriction and passes over air inlet 27. A second jet of beverage emerges from the second flow constriction and passes over the second air inlet 127. As a result air is entrained into both beverage streams in the form of a multitude of small air bubbles as the air is drawn up through the air inlets 27, 127. The two jets collide in the discharge spout 12 before being funnelled downwards to the outlet.
As before, the cartridge 201 comprises an inlet chamber 32. However, the inlet chamber 32 is not provided with a jetting slot 33 communicating directly with the beverage ingredient chamber 6. Rather, the inlet chamber 32 is provided with opposed slots 133 which communicate with the annular void space 44. In addition, the interior wall 43 is provided with a pair of inlets 213 arranged at opposite sides of the beverage ingredient chamber 6 as shown in
The cartridge 201 further comprises the alternative form of inner member 203. The inner member 203 comprises a filter 208, a first flow constriction, a second flow constriction, and a discharge spout 12. The filter 208 defines an exit from the beverage ingredient chamber 6. The filter 208 performs the same function as the first filter 8 described above. In this embodiment there is no second filter. The first flow constriction and second flow constriction are arranged downstream of the filter 208.
The filter 208 comprises a cylindrical filter wall 281 having a plurality of filtering apertures 282 located therein. The cylindrical filter wall 281 is in the form of a tubular member comprising the filtering apertures 282. The filtering apertures 282 are preferably formed as slots that are relatively thin in a circumferential direction of the cylindrical filter wall 281 and relatively long in a longitudinal direction thereof. The slots may be configured to filter out beverage ingredient particles having a dimension of at least 0.5 mm, preferably in the range 0.5-2 mm. A critical dimension (being the smallest dimension, for example the width) of the slots of the cylindrical filter wall 281 may be 0.4 to 0.6 mm, preferably 0.5 mm, in order to capture the larger particles but allow flow of the beverage out of the beverage ingredient chamber 6 without an unwanted substantial increase in back-pressure. The slots may extend from a free edge (i.e. the rim) of the cylindrical filter wall 281. The slots in the cylindrical filter wall 281 may be 3.0 mm long.
The discharge spout 12 and cylindrical tube 16 of the inner member 203 are arranged within the cylindrical filter wall 281 and connected thereto by the transverse connecting flange 17 as before.
An annular space 218 is defined between an inner face of the cylindrical filter wall 281 and an outer face of the cylindrical tube 16. Fluid communication between the annular space 218 and the discharge spout 12 is provided by the channel 19 which now forms a first channel and a second channel 119 as in the embodiment described above. The arrangement of the first flow constriction, second flow constriction and the discharge spout 12 are as described for inner member 103.
The diameter of the cylindrical filter wall 281 may be smaller than that of the first cylindrical filter wall 81 of the embodiments described above. For example, the diameter of the cylindrical filter wall 281 may be 18.5 mm. As before, the maximum internal diameter of the beverage ingredient chamber 6 may be 57 mm. Therefore, each side of the resultant annular beverage ingredient chamber 6 has a width, w, of 19 mm and a height, h, of 29 mm. Thus a void space is provided that allows beverage ingredient to be filled into the cartridge 1 where the local bed thickness of the beverage ingredient is approximately 1.5 times the local bed width of the beverage ingredient.
Use of the cartridge 201 is the same as described above with reference to cartridge 101 including inner member 103 except in the differences described below.
On injection of the hot water into the inlet chamber 32, the water passes through the opposed slots 233 into the annular void space 44 until it reaches the pair of inlets 213. The water is then diverted to be jetted into the beverage ingredient chamber 6 in a radial direction towards the inner member 203. The water impacts on the inner member 203 and then rebounds and sets up a circulatory pattern within the annular beverage ingredient chamber 6. As before, passage of the hot water within the annular beverage ingredient chamber 6 acts to dissolve the soluble beverage ingredients.
The back pressure of beverage collecting in the annular beverage ingredient chamber 6 forces the beverage under pressure through the filter 208. The beverage passes directly into the annular space 218. The flow of beverage then separates into two flows, the first flow passing through the first channel 19 and first flow constriction and the second flow path passing through the second channel 119 and the second flow constriction as in inner member 103. Thereafter, dispensation is as described previously.
As noted, the described modifications and alternatives above may be made singularly or in any combination, not only in those combinations explicitly mentioned above in the described embodiments. For example, as utilised in some of the worked examples below, embodiments of the cartridge according to the present disclosure may combine the body 2 of
In the following examples cartridges were prepared and then dispensed in a beverage machine using hot water at ˜85° C.
In each test the same composition of beverage ingredients was used—which was a conventional soluble chocolate beverage ingredient mix, comprising:
sugar (˜45-50%)
cocoa powder (˜5-10%)
whole milk powder (˜5-10%)
Skim milk powder (˜15-25%)
whey powder (0-15%)
creamer (0-10%)
with the balance other minor ingredients such as flavours (<1%).
In all cases the soluble powder chocolate beverage ingredient mix was loaded into the cartridge at fill weights ranging from 25-33 g. The cartridge was then sealed with the lid 5. The cartridge was dispensed in a Tassimo® T-20/Amia beverage preparation machine running at 240 V. During dispensation the peak pressures during the ‘brew’ stage and the ‘purge’ stage were measured and recorded. The ‘brew’ stage is the period of the dispensation cycle where the bulk of the hot water is injected into the cartridge to mix with the beverage ingredients and be directed into the receptacle. The ‘purge’ stage follows the ‘brew’ stage and involves the injection of steam through the cartridge (although some residual water may also be present) in order to drive out as far as possible liquid from the cartridge into the receptacle. At the end of beverage dispensation, the drink weight delivered into the receptacle and the weight of the wet cartridge were recorded. Finally the wet cartridges were put in an oven at ˜103-105° C. for three hours or until all the water had evaporated. The dry residue in grams was measured by weighing the dry cartridges and then the % solids in cup was calculated and expressed as % yield in cup. All tests were repeated 100 times and the results for each cartridge type were averaged.
A summary of the results is shown in Table 1 below, wherein:
For Example 1—a comparative example of a cartridge as shown in
For Example 2—a cartridge as shown in
For Example 3—a cartridge was used comprising a body 2 as shown in
For Example 4—a cartridge was used comprising a body 2 as shown in
For Example 5—the cartridge used being the same as Example 2 but with a fill weight of 26 g.
In each of the example of the cartridge is sealed with a lid.
As can be seen from the results, the cartridges of Example 1 which do not have a first filter 8 or second filter 9 according to the present disclosure and only possess a single flow restriction in the form of a single eductor suffer from relatively high peak pressures—during the brew stage of 1.6 bar and during the purge stage of 2.1 bar. Whilst not wishing to be bound by theory it is believed that the high peak pressures are caused by partial or full blockage (for at least some of the dispensation cycle) of the single flow restriction at the narrowest point of the slot of the eductor by particles of the beverage ingredient(s) that are either relatively insoluble or have not dissolved sufficiently before reaching the flow restriction. The yield from the cartridges is also relatively low at 82%.
The cartridges of Example 2 which possess only a single filter and a single flow restriction in the form of a single eductor benefit from slightly reduced peak pressures compared to Example 1—during the brew stage of 1.0 bar and during the purge stage of 1.6 bar. However, the yield from the capsules is low at 77%.
By contrast the cartridges of Examples 3 to 5, benefit from significantly reduced peak pressures in combination with improved yields. Most preferably, the cartridges of Example 4 have low peak pressures—during the brew stage of 0.6 bar and during the purge stage of 0.9 bar in combination with the yield from the capsules being increased to 91%.
Whilst not wishing to be bound by theory it is believed that the improvements, in particular for the cartridges of Examples 3 to 5, comes from a combination of factors. The provision of at least one filter in the form of a filter wall with filtering apertures is believed to help to prevent partial or full blockage of the flow restriction(s) at the narrowest point of the slot of the eductor(s) by particles of the beverage ingredient(s) that are either relatively insoluble or have not dissolved sufficiently, since those particles are held back by the filtering apertures upstream of the flow restriction. In addition, configuring the filter as a cylindrical filter with a large number of individual filtering apertures in the form of slots means that even if some are blocked, others remain to allow the beverage to flow onwards towards the outlet point. Further the swirling, circulating flow within the annular beverage ingredient chamber 6 may have a tendency to ‘wash’ away the particles from the surface of the filter wall leading to re-opening of blocked filtering apertures. This beneficial effect is enhanced where the inner member has a relatively large diameter compared to the body so that the local bed thickness of the beverage ingredient is 1.5 to 2.2 times the local bed width of the beverage ingredient.
Various further modifications will now be described which may be made to any of the cartridges of the present disclosure as described above (or other cartridges) without departing from the scope of the present disclosure. In the following passages of the description a number of modifications and alternatives will be described that may be made singularly or in any combination unless the context explicitly states otherwise. In the following only the changes will be described in detail. In other respects the cartridges may be as described above or as set out in the appended claims. In the following description, like numbers are used for like features and components.
As shown in
As shown in
The one or more partitions 151, 152 may extend from the centrally-located first filter 8 towards the surrounding wall of the body 2. Alternatively, as shown in
Advantageously, separating the beverage ingredient chamber 6 into two or more zones 6a to 6d can produce better dissolution of the one or more beverage ingredients by focussing the mixing of the aqueous medium and the beverage ingredients in key areas and providing alternative flow patterns.
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The disclosure has been described above by way of example as having a body 2, 202 and inner member 3, 103, 203 formed as separate components which are conjoined during assembly of the cartridge. Alternatively the body 2, 202 and inner member 3, 103, 203 may be formed as a single component.
The disclosure has been described above by way of example embodied in a cartridge formed from, amongst other parts, an outer member 2 and an inner member 3. In particular, the flow constriction has been described as delimited by portions of the body 2, 202 and inner member 3, 103, 203. However, it is to be understood that the disclosure is also applicable to apertures formed in a single component rather than from the junction of two components.
The one or more beverage ingredients may be a powder, a concentrated liquid or a gel. The cartridge described is suitable for any product which forms coagulates or agglomerates or which comprises particles susceptible to remaining undiluted by the aqueous medium. For example, beverage ingredients may be concentrated chocolate, flavour enhancing syrups, vitamin supplements or chocolate powder mix, containing insoluble particles of cocoa, which are typically 0.5 to 2 mm in size.
The cartridge 1, 101, 201 may be rigid, semi-rigid or flexible. The body 2, may be formed as a single integral piece from high density polyethylene, polypropylene, polystyrene, polyester, or a laminate of two or more of these materials. The body 2, 202 may be opaque, transparent or translucent. The body 2, 202 and/or inner member 3, 103, 203 may be formed from a biodegradable polymer.
The body 2, 202 described above is generally circular or disc-shaped. Alternatively, the body 2, 202 may be of another form suitable for insertion into an on-demand beverage machine, for example the body 2, 202 may be frustroconical or cup-shaped.
The cartridge 1, 101, 201 may be closed by a rigid or semi-rigid lid instead of a flexible laminate.
| Number | Date | Country | Kind |
|---|---|---|---|
| 1410615.7 | Jun 2014 | GB | national |
