The present invention relates to a cartridge which can be mounted to or dismounted from an electrophotographic image forming apparatus.
In a laser beam printer or a copying machine as an electrophotographic image forming apparatus, a toner image its formed on a photosensitive drum and the toner image is transferred onto a sheet as a recording material to form an image on the recording material.
In such an image forming apparatus, a method in which some portions of the image forming apparatus are provided in a cartridge, and the cartridge is taken out of the main assembly of the apparatus for maintenance or replacement is widely employed in order to facilitate maintenance. U.S. Pat. No. 9,904,242 discloses a structure for mounting a cartridge in an image forming apparatus.
The present invention is for providing further development of the prior art.
The present invention is a cartridge comprising a photosensitive drum; a coupling member for transmitting a driving force to said photosensitive drum; a frame rotatably supporting said photosensitive drum; a movable member movable relative to said frame; and a regulating member movable between a regulating position for regulating movement of said movable member by contacting said movable member and a non-regulating position not regulating said movable member, wherein a position of an end portion of said movable member in an axial direction of said photosensitive drum changes relative to said frame by movement of said movable member between a first position and a second position, and the end portion is closer to said coupling member in the axial direction when said movable member is in the second position than when said movable member is in the first position, and wherein when said regulating member in the regulating position, said movable member is constrained from moving from the first position to the second position, and when said regulating member is in the non-regulating position, said movable member is permitted to move from the first position to the second position, wherein said movable member is provided with a rotatable portion contacting said regulating member when said regulating member is in the regulating position.
According to the present invention, the prior art can be further developed.
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A cartridge and an electrophotographic image forming apparatus according to the present invention will be described with reference to the drawings. Hereinafter, a laser beam printer will be described as an example of the electrophotographic image forming apparatus, and a process cartridge usable with the laser beam printer will be described as an example of the cartridge.
In the following description, the longitudinal direction of the cartridge is a direction substantially perpendicular to the direction in which the cartridge is mounted to and dismounted from the main assembly of the electrophotographic image forming apparatus, is parallel to the rotation axis of the electrophotographic photosensitive member drum, and is a direction intersecting the feeding direction of the recording material. In the longitudinal direction, the side on which the electrophotographic photosensitive drum receives a rotational force from the image forming apparatus main assembly is a driving side (coupling member 63 side in
Further, reference numerals in the description are for reference to the drawings, and do not limit the structure.
<Electrophotographic Image Forming Apparatus Structure and Image Forming Process>
Referring to
When the cartridge B is mounted on the apparatus main assembly A, the coupling member 63 of the cartridge B engages with the driving shaft 14 provided on the apparatus main assembly A. It rotates about the rotation axis L5 of the driving shaft 14 (hereinafter referred to as the axis L5). Here, the direction parallel to the axis L5 in the apparatus main assembly A is Y direction.
Further, when the cartridge B is mounted to the apparatus main assembly A, the cartridge B is placed under the exposure device 3 (laser scanner unit). In addition, a sheet tray 4 containing recording materials (hereinafter referred to as sheets material P) to be subjected to the image formation is provided under the cartridge B. Further, the apparatus main assembly A includes a pickup roller 5a, a feeding roller pair 5b, a feed roller pair 5c, a transfer guide 6, a transfer roller 7, a feed guide 8, a fixing device 9, a discharge roller pair 10, a discharge tray 11, and the like are sequentially arranged along the feed direction D of the sheet material P. The discharge tray 11 is provided on the exterior portion 15 of the apparatus main assembly A. The fixing device 9 comprises a heating roller 9a and a pressure roller 9b.
Next, referring to
The charging roller 66 to which the bias voltage is applied contacts the outer peripheral surface of the drum 62 and charges the outer peripheral surface of the drum 62 uniformly and uniformly. The exposure device 3 outputs a laser beam L in accordance with image information. The laser beam L passes through an exposure window portion 74 in the upper surface of the cartridge B, and scans and exposes the outer peripheral surface of the drum 62. By this, an electrostatic latent image corresponding to the image information is formed on the outer peripheral surface of the drum 62.
On the other hand, as shown in
The toner T carried on the surface of the developing roller 32 is transferred (supplied) to the drum 62 in accordance with the electrostatic latent image, and is visualized into a toner image. That is, the drum 62 carries toner (toner image) and rotates.
Further, as shown in
The sheet material P onto which the toner image has been transferred is separated from the drum 62 and fed to the fixing device 9 along the feeding guide 8. Then, the sheet material P passes through a nip portion of the heating roller 9a and the pressing roller 9b constituting the fixing device 9. Pressure and heat fixing process is performed at this nip portion, and the toner image is fixed on the sheet material P. The sheet material P which has been subjected to the toner image fixing process is fed to the discharge roller pair 10 and is discharged to the discharge tray 11.
On the other hand, as shown in
In the above description, the charging roller 66, the developing roller 32, and the cleaning blade 77 are process means actable on the drum 62.
<Structure Cartridge B>
Next, referring to
The cleaning unit 60 includes a cleaning frame 71, the drum 62, the charging roller 66, the cleaning blade 77, and the like.
Here, a flange 64 is fixed to the drive side end of the drum 62, and the coupling member 63 is fixed to the flange 64. Here, the drum 62 can rotate about a rotation axis L1 (hereinafter referred to as axis L1) as the drum axis. In addition, the coupling member 63 can rotate about a rotation axis L2 (hereinafter referred to as an axis L2) as a coupling axis. The axis L2 coaxial with the axis L1.
On the other hand, the developing unit 20 includes a toner accommodating container 21, a first side cover 25, a second side cover 27, the developing blade 42, the developing roller 32, the magnet roller 34, the feed member 43, toner T, a spring 46, and so on. The toner is stored in the toner accommodating container 21, and the first side cover 25 and the second side cover 27 are fixed with screws, respectively. In addition, the toner accommodating container rotatably supports the developing roller 32 and the feed member 43, and the developing blade 42 is fixed with screws.
The cartridge B is formed by rotatably connecting the cleaning unit 60 and the developing unit 20 with each other by a coupling pin 75. The cleaning frame 71, the toner storage container 21, the first side cover 25, and the second side cover 27 constitute the frame of the cartridge B. In addition, as will be understood from
More specifically, holes 25b and 27b extending in parallel with the developing roller 32 are provided in tips of arm portions 25a and 27a of the first side cover 25 and the second side cover 27 at respective ends in the longitudinal direction of the developing unit 20 (the axial direction of the developing roller 32).
Further, fitting holes for fitting the coupling pins 75 are formed in each of the longitudinal end portions of the cleaning frame 71.
Then, by aligning the arm portions 25a and 27a with the predetermined positions of the cleaning frame 71 and inserting the coupling pins 75 into the rotating holes 25b and 27b and the fitting hole, the cleaning unit 60 and the developing unit 20 are connected with each other so as to be rotatable about the coupling pin 75.
At this time, the springs 46 mounted on the base portions of the arm portions 25a and 27a abut the cleaning frame 71, and the developing unit 20 is urged toward the drum 62 by the developing unit 20 being urged toward the cleaning unit 60 about the coupling pin 75. Here, since ring-shaped spacing members (not shown) are mounted to the respective ends in the axial direction of the developing roller 32, the spacing members contacts the drum to maintain a predetermined gap between the developing roller 32 and the drum 62.
<Cartridge Tilt Unit C>
Next, the cartridge tilting unit C included in the cartridge B will be described. First, the structure of the cartridge tilting unit C will be described referring to
The cartridge tilting unit C mainly has a movable guide member 80 and a regulation lever (regulation member) 90. The movable guide member 80 and the regulation lever 90 form a portion of the frame of the cartridge B. The cartridge tilting unit C is for tilting the axis L2 of the coupling member 63 with respect to the rotation axis L5 of the main assembly driving shaft by tilting the cartridge B when the cartridge B is mounted on the apparatus main assembly A.
In the movable guide member (moving member) 80, a supported portion 80a is rotatably supported by a support shaft 26a of the first side cover 25. The rotation axis (hereinafter referred to as axis L3) is perpendicular to the axis L1 and the axis L2 (see
The regulating lever (regulating member) 90 is rotatably supported by the support shaft 21a of the toner accommodating container 21 at the supported portion 90a. The rotation axis L4 (hereinafter referred to as the axis L4) is parallel to the axis L1 and the axis L2 (see
The first side cover 25 includes the support shaft 26a described above, a back surface 26b including a movable guide positioning portion (not shown), and a regulation lever positioning portion 26c. Further, the first side cover 25 includes a first spring locking portion 26d for locking the first spring 85, a second spring locking portion 26e for locking the second spring 95, and a guide rib 26f for guiding the regulation lever 90. At least a portion of the guide rib 26f is provided at a position projecting from a surface supporting the spring 46 or an extended virtual surface 25c in the Z direction parallel to the axis L3.
Next, referring to
The cartridge tilting unit C can be in a projecting state and in a retracted state. The projecting state is the state shown in part (a) of
The retracted state is the state shown in part (b) of
The movable guide member 80 moves between the first position and the second position by rotating (moving) about the axis L3, and with this, the position of the guided portion 80d is also displaced. The movable guide member 80 is urged in the direction away from the second position toward the first position by the force received from the first spring 85 at the spring contact portion 80f Therefore, in a state where the cartridge B is not mounted on the apparatus main assembly A and is not subjected to an external force, the movable guide member 80 is positioned by the positioned portion 80g being abutted to the movable guide positioning portion (not shown) by the urging force of the first spring 85. At this time, it can be said that the movable guide member 80 is in the first position and the cartridge tilting unit C is in the projecting state.
On the other hand, the regulation lever 90 can move between the regulated position and the non-regulated position by rotating (moving) around the axis L4. When the movable guide member 80 is in the first position, the regulation lever 90 can be located in the regulation position. The description will be made as to the case in which the movable guide member 80 receives an external force and tends to rotate toward the second position against the urging force of the first spring 85, when the movable guide member 80 is in the first position and the regulation lever 90 is in the regulation position. At this time, the roller 81 supported by the movable guide member 80 contacts the regulation surface 90b of the regulation lever 90, and therefore, the movement of the movable guide member 80 from the first position to the second position is restricted.
The regulation lever 90 moves between the regulated position and the non-regulated position by rotating (moving) about the axis L4. Therefore, by the regulation lever 90 moving from the regulated position to the non-regulated position, the restriction on the rotations of the roller 81 and the movable guide member 80 by the regulation surface 90b is removed to permit the rotation of the movable guide member 80 from the first position to the second position.
The regulation lever 90 is pressed by the second spring 95 at the spring contact portion 90e, and is urged in the direction from the non-regulation position to the regulation position by the force received from the second spring 95. Therefore, in a state where the cartridge B is not mounted on the apparatus main assembly A and is not subjected to an external force, the positioned portion 90f of the regulation lever 90 abuts against the regulation lever positioning portion 26c by the urging force of the second spring 95 so that the regulation lever 90 is positioned at the regulated position.
As will be described in detail hereinafter, in the process of mounting the cartridge B to the device body A, the main assembly contact portion 90d receives a force from the regulation release portion of the apparatus main assembly A, by which the regulation lever 90 can move from the regulated position to the non-regulated position.
When the movable guide member 80 is in contact with the movable guide positioning portion (not shown) and is positioned there, and the regulation lever 90 is in contact with the regulation lever positioning portion 26c and is positioned there, a gap formed between the movable guide member 80 and the roller 81 and the regulation lever. Therefore, the movable guide member 80 can move toward the second position within the range of the above-described gap until the movable guide member 80 moves toward the second position by an external force and the roller 81 abuts on the regulation surface 90b. It can be said that the movable guide member 80 is in the first position even when the movable guide member 80 is in any position within this range (regulation range), that is, the movement to the second position is restricted by the regulation lever 90.
<Position of Grip Portion 24>
Next, the position of the grip portion 24 provided on the cartridge B will be described. As shown in
Here, in the D direction, the coupling member 63 is placed on the right side (driving side) in
The arrangement relationship of the grip portion 24 and the coupling member 63 in the D direction is the same even when the width D3 of the drum 62 is used as a reference.
<Mounting of Cartridge B to Apparatus Main Assembly A>
Next, referring to
When the user mounts the cartridge B to the apparatus main assembly A, the user inserts the cartridge B, while holding the grip portion 24, and engaging it with the guide portions 12 provided on the drive side and the non-drive side of the apparatus main assembly A, as shown in part (a) of
As the cartridge B is further inserted, the guided portion 80d of the movable guide member comes into contact with the guide surface 17 of the apparatus main assembly A as shown in part (b) of
When the user further inserts the cartridge B into the apparatus main assembly A, the cartridge B moves in the X2 direction while keeping the state in which the axis L1 is inclined with respect to the guide surface 17 of the apparatus main assembly A and the Y direction. Then, as shown in part (b) of
When the user further inserts the cartridge B into the device main assembly A, as shown in part (a) of
As the regulation lever 90 further rotates in the R2 direction, the roller 81 comes into contact with the inclined surface 90c as shown in part (b) of
When the user further inserts the cartridge B into the apparatus main assembly A, the regulation lever 90 is moved to the non-regulated position, and the movable guide member 80 is moved to the second position by way of the states shown in part (c) of
Finally, as shown in part (b) of
<Dismounting of Cartridge B from Apparatus Main Assembly A>
In the removal step of dismounting the cartridge B from the apparatus main assembly A, the above-described mounting steps are carried out in the reverse order. When the cartridge B changes from the state shown in part (b) of
As shown in part (a) of
Further, as viewed along the axis L4, with respect to the direction E2, the spring contact portion 90e and the second spring locking portion 26e are located on the opposite side of the main assembly contact portion 90d and the projecting portion 90g with respect to the supported portion 90a (axis line L4). In addition, as viewed along the axis L4, the spring contact portion 90e and the second spring locking portion 26e are located on the opposite side of the main assembly contact portion 90d and the projecting portion 90ge with respect to the supported portion 90a (axis line L4), in the Z direction (direction parallel to the axis L3).
With the above-described structure of the second spring 95 and the arrangement of the spring contact portion 90e and the second spring locking portion 26e, the urging force of the second spring 95 can be assuredly caused to act on the regulation lever 90 during the regulating lever 90 moving from the non-regulated position to the regulated position.
As described above, according to this embodiment, the mountability of the cartridge B can be improved in the structure in which the cartridge B is mounted on the apparatus main assembly A while inclining the axis L1.
Specifically, the center line CH of the grip portion 24 in the D direction is on the coupling member 63 side (driving side) with respect to the center line C1 and the center line C2 of the cartridge B in the D direction in both the projecting state and the retracted state. By this, when the cartridge B is inserted, it is possible to more reliably create a state in which the axis L1 shown in
Further, in the case that the movable guide member 80 and the regulation surface 90b are in direct contact with each other to generate frictional resistance without providing the roller 81, the regulation lever 90 is sandwiched between the movable guide member 80 and the first side cover 25 with the result of the production of a frictional forces relative to the two members. In the case of such a structure, there is a possibility that it cannot rotate smoothly in the R2 direction. However, by providing the roller 81 at the portion of the movable guide member 80 which contacts the regulation lever 90, the roller 81 in contact with the regulation surface 90b can rotate in the R5 direction while the regulation lever 90 is rotating from the regulated position to the non-regulation position in the R2 direction. Therefore, the resistance of the movement (rotation) of the regulation lever 90 can be reduced, and the regulation lever 90 can be smoothly moved (rotated) from the regulated position to the non-regulated position.
Further, by providing the regulating lever 90 with the inclined surface 90c, the force received by the movable guide member 80 from the guide surface 17 to move the movable guide member 80 from the first position to the second position is effective to cause the regulating lever 90 to move in the R2 direction. By this, the rotation (movement) of the regulation lever 90 from the regulated position to the non-regulated position in the R2 direction can be performed more smoothly.
Next, Embodiment 2 of the present invention will be described. In the description of this embodiment, the description of the portions common to the Embodiment 1 will be omitted. In this embodiment, the structure of the grip portion provided on the cartridge 2B is different from that of the Embodiment 1, and in the other respects, it is the same as the cartridge B of the Embodiment 1.
A toner accommodating container 121 of the cartridge 2B has a first grip portion 124a and a second grip portion 124b. Each of the first grip portion 124a and the second grip portion 124b includes a first non-slip portion 124a1 and a second non-slip portion 124b1 functioning as anti-slip portion when gripped by the user. The first non-slip portion 124a1 and the second non-slip portion 124b1 each comprises a plurality of ribs or grooves extending in the D direction.
The first grip portion 124a and the second grip portion 124b are arranged at different positions in the D direction, and the first grip portion 124a is placed closer to the driving side end where a coupling member 63 of the cartridge B is provided than the second grip portion 124b. Further, as shown in
Therefore, when the cartridge 2B is started to be inserted into the apparatus main assembly A in the X2 direction as shown in part (a) of
Then, as shown in part (b) of
In this embodiment described above, the structure in which the first grip portion 124a and the second grip portion 124b are provided apart from each other has been described, but the present invention is not limited to this example. That is, a portion of the first grip portion 124a and a portion of the second grip portion 124b may be common. The structure in which portions of the two grip portions are common means a structure in which a specific portion of the surface of the toner accommodating container 121 is a portion of the first grip portion 124a and also a portion of the second grip portion 124b. In such a case, it will suffice if at least a portion of the first grip portion 124a may have a portion arranged upstream of the second grip portion 124b, with respect to the inserting direction X2.
Further, in the above-described embodiment, at least a portion of the first grip portion 124a has a portion arranged upstream of the second grip portion 124b, with respect to the inserting direction X2, but the present invention is not limited to such an example. That is, if a portion of the first grip portion 124a and a portion of the second grip portion 124b are not common, it will suffice if at least a portion of the first grip portion 124a does not have a portion upstream of the second grip portion 124b in the inserting direction X2. Such an arrangement of the grip portions includes an arrangement in which there is no provision of any one of the first grip portion 124a and the second grip portion 124b in the E1 direction, and the examples of such a structure is shown in the first grip portion 224a and the second grip portion 224b in
Further, in the above-described embodiment, the plurality of ribs or grooves provided in the first non-slip portion 124a1 and the second non-slip portion 124b1 each have a shape extending in the D direction, but the present invention is not limited to such an example. For example, the extending directions of the plurality of ribs or grooves provided in the first nonslip portion 124a1 and the second non-slip portion 124b1 may be different from each other. Specifically, the extending direction of the plurality of ribs or grooves of the first nonslip portion 124a1 may be the direction inclined in the D direction, and the extending direction of the plurality of ribs or grooves of the second non-slip portion 124b11 may be the D direction. By doing so, it is easy to inform the user that the first grip portion 124a and the second grip portion 124b are gripped at different timings of the cartridge attitude.
As described above, by providing the first grip portion 124a and the second grip portion 124b, the mountability of the cartridge 2B can be improved in the structure in the cartridge B is mounted in the apparatus main assembly A with the axis L1 tilted.
Next, Embodiment 3 of the present invention will be described. In the description of the present embodiment, the description of the portions common to the Embodiment 1 and the Embodiment 2 will be omitted. In this embodiment, the structure of the grip portion provided on the cartridge 3B is different from that in the Embodiment 2, and in the other respects, it is the same as the cartridge 2B in the Embodiment 2.
In this embodiment, as shown in
Then, as in part (b) of
The first display unit 221b may have at least a portion thereof arranged on the first grip portion 224a, and the second display unit 221c may have at least a portion thereof arranged on the second grip portion 224b. Further, the characters displayed by the first display portion 221b and the second display portion 221c are not limited to Arabic numerals as long as they can indicate the order of gripping, but other numbers (Roman numerals, for example) and characters or symbols indicating the order (“FIRST” and other words, sentences or the like).
As described above, the display portions (first display portion 221b and second display portion 221c) will suffice if it indicates to the user the order in which the first grip portion 224a and the second grip portion 224b are gripped. Further, unlike the first display portion 221b and the second display portion 221c, they may not be arranged apart from each other and may be displayed together in one place.
Further, the display method of the first display portion 221b and the second display portion 221c is not limited to the examples in which characters are three-dimensionally formed on the surface of the toner accommodating container 221 by pits or projections. For example, a sticker or member on which characters are printed may be mounted or fixed to the surface of the toner accommodating container 221, it may be marked with ink or the like, or may be engraved with a laser or an engraving tool.
Further, in the above-described embodiments, the structure in which the first grip portion 224a and the second grip portion 224b are provided apart from each other has been described, but the structure of the first grip portion 224a and the second grip portion 224b is not limited to such an example. That is, a portion of the first grip portion 224a and a portion of the second grip portion 224b may be common. That is, a specific portion of the surface of the toner accommodating container 221 may be a portion of the first grip portion 224a and also a portion of the second grip portion 224b. Further, one grip portion including a portion on the drive side (corresponding to the first grip portion 224a) and a portion on the non-drive side (corresponding to the second grip portion 224b) with respect to the center position C1 (not shown) and the center position C2 (not shown) in the D direction. That is, even when one grip portion has a portion corresponding to the first grip portion 224a and the second grip portion 224b, it can be said that the structure has the first grip portion 224a and the second grip portion 224b. The center position C1 and the center position C2 in this embodiment have the same definitions as those in Embodiment 1.
As described above, in this embodiment, two grip portions (first grip portion 224a, second grip portion 224b) are provided, and display portions (first display portion 221b, second display portion 221c) corresponding to them are provided. By this, in the structure in which the cartridge B is mounted on the apparatus main assembly A by inclining the axis L1, the mountability of the cartridge 2B can be improved.
Further, the first display portion 221b and the second display portion 221c of the present embodiment may be added to the structure of Embodiment 2.
Further, the cartridge B described in each of Embodiments 1-3 has a structure including a drum 62 and a coupling member 63 for transmitting a driving force to the drum 62, but the structure of the cartridge B and the object to receive the driving force through the coupling member 63 is not limited to the drum 62.
That is, the cartridge B may not have the drum 62, or the coupling member 63 may not transmit the driving force to the drum 62 but transmit the driving force to the developing roller 32 or the like.
According to the present invention, there is provided a cartridge which can be mounted to or dismounted from an electrophotographic image forming apparatus, which represents further development of the prior art.
The present invention is not limited to the above-described embodiment, and various modifications and modifications can be made without departing from the spirit and scope of the present invention.
Therefore, the following claims are provided in order to publicize the scope of the present invention.
This application claims priority on the basis of Japanese Patent Application Japanese Patent Application No. 2018-120285 filed on Jun. 25, 2018 and Japanese Patent Application No. 2019-115774 filed on Jun. 21, 2019. All of the contents of them are incorporated here.
Number | Date | Country | Kind |
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JP2018-120285 | Jun 2018 | JP | national |
JP2019-115774 | Jun 2019 | JP | national |
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Entry |
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International Search Report and Written Opinion for International Patent Application No. PCT/JP2019/025998, dated Jun. 25, 2019. |
Number | Date | Country | |
---|---|---|---|
20210109479 A1 | Apr 2021 | US |
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2019/025998 | Jun 2019 | US |
Child | 17126212 | US |