This application claims priorities from Japanese Patent Application No. 2021-139404 filed Aug. 27, 2021, Japanese Patent Application No. 2021-174719 filed Oct. 26, 2021, and Japanese Patent Application No. 2021-176920 filed Oct. 28, 2021. The entire contents of the priority applications are incorporated herein by reference.
There has been conventionally known a process cartridge including a drum cartridge and a toner cartridge. The drum cartridge includes a photosensitive drum, a developing device, a cleaner, and a conveying pipe. The toner cartridge includes a waste toner storage part and a toner storage part. The cleaner removes toner from the peripheral surface of the photosensitive drum. The conveying pipe conveys the toner that has been removed by the cleaner. The waste toner storage part stores therein the toner that has been conveyed through the conveying pipe. The toner storage part stores therein toner to be supplied to the photosensitive drum.
In a conventional image forming apparatus, there is a demand for increasing the capacity of the toner storage part while suppressing an increase in the entire size of the process cartridge.
In view of the foregoing, a cartridge and an image forming apparatus in which the capacity of the toner storage part can be increased while suppressing an increase in the entire size of the cartridge.
In order to attain the above and other object, the present disclosure provides a cartridge attachable to and detachable from an image forming apparatus. The cartridge includes a photosensitive drum, a drum cleaner, a toner pipe, a toner container, and a developing device. The photosensitive drum is rotatable about a first axis extending in a first direction. The drum cleaner is configured to clean the photosensitive drum. The toner pipe is a pipe for conveying collected toner. The collected toner is toner that has been removed from the photosensitive drum by the drum cleaner. The toner container is configured to store therein toner including the collected toner conveyed by the toner pipe. The developing device is configured to supply toner stored in the toner container to the photosensitive drum. The developing device includes a developing housing and a developing roller. The developing housing is configured to store therein toner supplied from the toner container and the collected toner conveyed by the toner pipe. The developing roller is rotatably supported by the developing housing. The toner container has a toner discharge port and a returned toner receiving port. The toner discharge port is a port for discharging toner stored in the toner container. The returned toner receiving port is a port for receiving returned toner. The returned toner is toner that is returned from the developing device to the toner container. The developing housing has a toner receiving port and a toner return port. The toner receiving port is a port for receiving toner discharged from the toner discharge port. The toner return port is a port for returning toner to the toner container.
According to another aspect, the present disclosure provides a cartridge attachable to and detachable from an image forming apparatus. The cartridge includes a photosensitive drum, a drum cleaner, a toner pipe, a toner container, and a developing device. The photosensitive drum is rotatable about a first axis extending in a first direction. The drum cleaner is configured to clean the photosensitive drum. The toner pipe is a pipe for conveying collected toner. The collected toner is toner that has been removed from the photosensitive drum by the drum cleaner. The toner container is configured to store therein toner including the collected toner conveyed by the toner pipe. The developing device is configured to supply toner stored in the toner container to the photosensitive drum. The developing device includes a developing housing and a developing roller. The developing housing is configured to store therein toner supplied from the toner container and the collected toner conveyed by the toner pipe. The developing roller is rotatably supported by the developing housing. The toner container has a toner passage port. The toner passage port is a port both for discharging toner stored in the toner container and for receiving returned toner. The returned toner is toner that is returned from the developing device to the toner container. The developing housing has a developing passage port. The developing passage port is a port both for receiving toner discharged from the toner passage port and for returning toner to the toner passage port.
The outline of an image forming apparatus 1 will be described with reference to
As illustrated in
<1.1 Main Body Housing 2>
The main body housing 2 houses therein the sheet accommodation portion 3, cartridge 4, exposing device 5, and fixing device 6. The main body housing 2 has an opening 21 and includes a cover 22. The cover 22 is movable between a closing position (see
<1.2 Sheet Accommodation Portion 3>
As illustrated in
<1.3 Cartridge 4>
The cartridge 4 is attachable to and detachable from the image forming apparatus 1. Specifically, the cartridge 4 is attachable to and detachable from the main body housing 2 of the image forming apparatus 1. In a state where the cartridge 4 is attached to the image forming apparatus 1 (specifically, to the main body housing 2), the cartridge 4 is positioned inside the main body housing 2. As illustrated in
As illustrated in
<1.3.1 Drum Cartridge 7>
The drum cartridge 7 includes a photosensitive drum 41, a charging roller 42, a developing device 43, and a transfer roller 40. In other words, the cartridge 4 includes the photosensitive drum 41 and the developing device 43.
<1.3.1.1 Photosensitive Drum 41>
The photosensitive drum 41 is rotatable about a first axis Al. In a state where the cartridge 4 is attached to the image forming apparatus 1, the first axis Al extends in a first direction. The photosensitive drum 41 extends in the first direction. The photosensitive drum 41 has a cylindrical shape.
<1.3.1.2 Charging Roller 42>
The charging roller 42 charges the photosensitive drum 41. The image forming apparatus 1 may have a scorotron charger in place of the charging roller 42.
<1.3.1.3 Developing Device 43>
The developing device 43 is configured to supply toner in the toner container 8 to the photosensitive drum 41. The developing device 43 includes a developing housing 431 and a developing roller 432.
The developing housing 431 can store toner from the toner container 8.
The developing roller 432 is configured to supply toner in the developing housing 431 to the photosensitive drum 41. The developing roller 432 is rotatably supported by the developing housing 431. The developing roller 432 is in contact with the photosensitive drum 41. The developing roller 432 may be configured to come into contact with and separate from the photosensitive drum 41. The developing roller 432 extends in the first direction. The developing roller 432 is rotatable about a developing axis A2. In a state where the cartridge 4 is attached to the image forming apparatus 1, the developing axis A2 extends in the first direction.
<1.3.1.4 Transfer Roller 40>
The transfer roller 40 is configured to transfer toner on the photosensitive drum 41 to the sheet S. More specifically, the sheet S fed from the sheet accommodation portion 3 passes between the transfer roller 40 and the photosensitive drum 41. At this time, the transfer roller 40 transfers toner on the photosensitive drum 41 to the sheet S.
<1.3.2 Toner Container 8>
The toner container 8 can store toner therein. The toner container 8 is attachable to and detachable from the cartridge 4, i.e., the toner container 8 can be replaced with respect to the cartridge 4. That is, the toner container 8 can be replaced with a new toner container 8 in the cartridge 4, i.e., the user can replace the toner container 8 with a new toner container 8 in the cartridge 4. In other words, the toner container 8 is attachable to and detachable from the drum cartridge 7, i.e., the toner container 8 can be replaced with respect to the drum cartridge 7. That is, the toner container 8 can be replaced with a new toner container 8 in the drum cartridge 7, i.e. the user can replace the toner container 8 with a new toner container 8 in the drum cartridge 7.
<1.4 Exposing Device 5>
In a state where the cartridge 4 is attached to the image forming apparatus 1, the exposing device 5 is configured to expose the peripheral surface of the photosensitive drum 41 charged by the charging roller 42. The developing device 43 supplies toner to the exposed peripheral surface of the photosensitive drum 41. In the present embodiment, the exposing device 5 is a laser scan unit. The exposing device 5 may be an LED head.
<1.5 Fixing Device 6>
The fixing device 6 is configured to fix toner to the sheet S. In the present embodiment, the fixing device 6 applies heat and pressure to the sheet S having toner transferred thereto to fix the toner to the sheet S. The sheet S that has passed through the fixing device 6 is discharged onto the upper surface of the main body housing 2.
In the present disclosure, in a state where the cartridge 4 is attached to the image forming apparatus 1, toner that has not been transferred from the photosensitive drum 41 to the sheet S and thus remains on the peripheral surface of the photosensitive drum 41 can be collected to the developing device 43. Hereinafter, the toner collected from the photosensitive drum 41 to the developing device 43 is defined as “collected toner”.
In a state where the cartridge 4 is attached to the image forming apparatus 1, the cartridge 4 can circulate toner between the developing device 43 and the toner container 8. In a state where the cartridge 4 is attached to the image forming apparatus 1, the cartridge 4 can mix the collected toner and unused toner with each other in the developing device 43 and toner container 8 and then supply the collected toner once again to the photosensitive drum 41. The unused toner refers to toner that has never been supplied to the photosensitive drum 41.
Next, a cartridge 4A and a drum cartridge 7A according to a first embodiment will be described while referring to
As illustrated in
<2.1 Drum Frame 44>
As illustrated in
The drum side plate 441A is positioned at one end portion in the first direction of the drum frame 44. The drum side plate 441A supports one end portion in the first direction of the photosensitive drum 41. As illustrated in
The hole 442A is positioned separated from the photosensitive drum 41 in a direction connecting the first axis Al and developing axis A2. The hole 442A is an elongated hole. The hole 442A extends in the direction connecting the first axis Al and developing axis A2.
The hole 443A is positioned between the photosensitive drum 41 and the hole 442A in the direction connecting the first axis Al and developing axis A2. The hole 443A is an elongated hole. The hole 443A extends in the direction connecting the first axis Al and developing axis A2.
As illustrated in
The hole 442B is positioned separated from the photosensitive drum 41 in the direction connecting the first axis A1 and developing axis A2. Like the hole 442A, the hole 442B is an elongated hole. The hole 442B extends in the direction connecting the first axis A1 and developing axis A2.
The hole 443B is positioned between the photosensitive drum 41 and the hole 442B in the direction connecting the first axis A1 and developing axis A2. Like the hole 443A, the hole 443B is an elongated hole. The hole 443B extends in the direction connecting the first axis A1 and developing axis A2.
<2.2 Details of Developing Device 43>
As illustrated in
<2.2.1 Details of Developing Housing 431>
The developing housing 431 is positioned between the drum side plate 441A and the drum side plate 441B in the first direction. The developing housing 431 includes two developing side plates 4311A, 4311B, a main body part 4312, a protruding part 4313, and a bottom plate 4314.
<2.2.1.1 Developing Side Plates 4311A, 4311B>
The developing side plate 4311A is positioned at one end portion in the first direction of the developing housing 431. The developing side plate 4311A is positioned between the drum side plate 441A and the drum side plate 441B in the first direction. The developing side plate 4311A supports one end portion in the first direction of the developing roller 432. The developing side plate 4311A includes a guide 4315A.
The guide 4315A is configured to guide a projection 56A (see
The developing side plate 4311B is positioned at the other end portion in the first direction of the developing housing 431. The developing side plate 4311B is positioned separated from the developing side plate 4311A in the first direction. The developing side plate 4311B is positioned between the developing side plate 4311A and the drum side plate 441B in the first direction. The developing side plate 4311B supports the other end portion in the first direction of the developing roller 432. The developing side plates 4311A and 4311B support respectively the one end portion and the other end portion of the developing roller 432 in the first direction, whereby the developing roller 432 is supported by the developing housing 431. As illustrated in
The guide 4315B is configured to guide a projection 56B (see
<2.2.1.2 Main Body Part 4312>
As illustrated in
The developing chamber 430 is the inner space of the main body part 4312. The developing chamber 430 is positioned between the developing side plate 4311A and the developing side plate 4311B in the first direction. The developing chamber 430 can store therein toner from the toner container 8A. The developing roller 432 can supply toner in the developing chamber 430 to the photosensitive drum 41.
In a state where the toner container 8A is attached to the drum cartridge 7A, the toner receiving port 431A can receive toner discharged from a toner discharge port 511A (see
In a state where the toner container 8A is attached to the drum cartridge 7A, toner can be returned to a returned toner receiving port 511B (see
In a state where the toner container 8A is attached to the drum cartridge 7A, toner can be returned to a second returned toner receiving port 511C (see
<2.2.1.3 Protruding Part 4313>
The protruding part 4313 is positioned on the opposite side of the developing side plate 4311A from the developing side plate 4311B in the first direction. The protruding part 4313 protrudes from the developing side plate 4311A. The protruding part 4313 extends in the first direction. The inner space of the protruding part 4313 is communicated with the developing chamber 430. As illustrated in
The collected toner receiving port 431D is positioned on the opposite side of the developing side plate 4311A from the developing side plate 4311B in the first direction. The collected toner receiving port 431D can receive the collected toner from the toner pipe 46. The collected toner receiving port 431D is communicated with the inner space of the protruding part 4313. Accordingly, the collected toner receiving port 431D is communicated with the developing chamber 430 through the inner space of the protruding part 4313. In a state where the cartridge 4A is attached to the image forming apparatus 1 (specifically, to the main body housing 2), the collected toner receiving port 431D is positioned further upward than the toner return port 431B (see
<2.2.1.4 Bottom Plate 4314>
As illustrated in
The hole 4314A is a hole for fixing a toner first shutter 55A (see
The hole 4314B is a hole for fixing a toner second shutter 55B (see
The hole 4314C is a hole for fixing a toner third shutter 55C (see
<2.2.3 Developing Conveying Member 433>
As illustrated in
<2.2.3.1 Developing First Conveying Member 433A>
The developing first conveying member 433A is positioned inside the developing chamber 430. The developing first conveying member 433A is configured to convey toner in the developing chamber 430 in the first direction. The developing first conveying member 433A is configured to convey toner from the toner receiving port 431A toward the toner return port 431B. The developing first conveying member 433A extends in the first direction. The developing first conveying member 433A extends from the toner receiving port 431A to the toner return port 431B. The developing first conveying member 433A has the upstream end E1 and the downstream end E2 in the toner conveying direction from the toner receiving port 431A toward the toner return port 431B. In the present embodiment, the developing first conveying member 433A is an auger screw. The developing first conveying member 433A is rotatable about an axis A3. The axis A3 extends in the first direction.
<2.2.3.2 Developing Second Conveying Member 433B>
The developing second conveying member 433B is positioned inside the protruding part 4313. The developing second conveying member 433B is configured to convey toner in the protruding part 4313 in the first direction. The developing second conveying member 433B is configured to convey toner from the collected toner receiving port 431D (see
<2.2.3.3 Developing Third Conveying Member 433C>
The developing third conveying member 433C is positioned inside the developing chamber 430. The developing third conveying member 433C is configured to convey toner in the developing chamber 430 in the first direction. The developing third conveying member 433C is configured to convey toner from the toner receiving port 431A toward the second toner return port 431C. The developing third conveying member 433C extends in the first direction. The developing third conveying member 433C extends from the toner receiving port 431A to the second toner return port 431C. The developing third conveying member 433C has the upstream end E11 and the downstream end E12 in the toner conveying direction from the toner receiving port 431A to the second toner return port 431C. In the present embodiment, the developing third conveying member 433C is an auger screw. The developing third conveying member 433C is connected to the upstream end E1 of the developing first conveying member 433A. The developing third conveying member 433C is rotatable together with the developing first conveying member 433A. The developing third conveying member 433C is rotatable about the axis A3.
<2.2.4 Developing Shutter 434>
The developing shutter 434 is positioned between the developing side plate 4311A and the developing side plate 4311B in the first direction. The developing shutter 434 extends in the first direction. The developing shutter 434 is movable between a closing position (see
<2.2.4.1 Developing First Shutter 434A>
The developing first shutter 434A is configured to open and close the toner receiving port 431A. In a state where the developing shutter 434 is at the closing position, the developing first shutter 434A closes the toner receiving port 431A. In a state where the developing shutter 434 is at the opening position, the developing first shutter 434A opens the toner receiving port 431A, i.e., the toner receiving port 431A is open. The developing first shutter 434A is positioned at the center portion in the first direction of the developing shutter 434. The developing first shutter 434A extends in the first direction.
<2.2.4.2 Developing Second Shutter 434B>
The developing second shutter 434B is configured to open and close the toner return port 431B. In a state where the developing shutter 434 is at the closing position, the developing second shutter 434B closes the toner return port 431B. In a state where the developing shutter 434 is at the opening position, the developing second shutter 434B opens the toner return port 431B, i.e., the toner return port 431B is open. The developing second shutter 434B is positioned at one end portion in the first direction of the developing shutter 434. The developing second shutter 434B is positioned separated from the developing first shutter 434A in the first direction. The developing second shutter 434B extends in the first direction.
<2.2.4.3 Developing Third Shutter 434C>
The developing third shutter 434C is configured to open and close the second toner return port 431C. In a state where the developing shutter 434 is at the closing position, the developing third shutter 434C closes the second toner return port 431C. In a state where the developing shutter 434 is at the opening position, the developing third shutter 434C opens the second toner return port 431C, i.e., the second toner return port 431C is open. The developing third shutter 434C is positioned at the other end portion in the first direction of the developing shutter 434. The developing third shutter 434C is positioned on the opposite side of the developing first shutter 434A from the developing second shutter 434B in the first direction. The developing third shutter 434C is positioned separated from the developing first shutter 434A in the first direction. The developing third shutter 434C extends in the first direction.
<2.2.4.4 Connection Parts 434D, 434E>
The connection part 434D connects the developing first shutter 434A and the developing second shutter 434B. The connection part 434D is positioned between the developing first shutter 434A and the developing second shutter 434B in the first direction. The connection part 434D extends in the first direction. One end portion of the connection part 434D in the first direction is connected to the developing second shutter 434B. The other end portion of the connection part 434D in the first direction is connected to the developing first shutter 434A.
The connection part 434E connects the developing first shutter 434A and the developing third shutter 434C. The connection part 434E is positioned between the developing first shutter 434A and the developing third shutter 434C in the first direction. The connection part 434E extends in the first direction. One end portion of the connection part 434E in the first direction is connected to the developing first shutter 434A. The other end portion of the connection part 434E in the first direction is connected to the developing third shutter 434C.
<2.2.5 Projections 435A, 435B, 436A, 436B>
The projection 435A is positioned on the opposite side of the developing side plate 4311A from the developing side plate 4311B in the first direction. The projection 435Ais positioned separated from the photosensitive drum 41 in the direction connecting the first axis A1 and the developing axis A2. The projection 435A extends from the developing side plate 4311A. The projection 435A may be assembled to the developing side plate 4311A. The projection 435A extends in the first direction. The projection 435A is fitted in the hole 442A (see
The projection 435B is positioned on the opposite side of the developing side plate 4311B from the developing side plate 4311A in the first direction. The projection 435B is positioned separated from the photosensitive drum 41 in the direction connecting the first axis A1 and the developing axis A2. The projection 435B extends from the developing side plate 4311B. The projection 435B may be assembled to the developing side plate 4311B. The projection 435B extends in the first direction. The projection 435B is fitted in the hole 442B (see
The projection 436Ais positioned on the opposite side of the developing side plate 4311A from the developing side plate 4311B in the first direction. The projection 436Ais positioned between the photosensitive drum 41 and the projection 435A in the direction connecting the first axis A1 and the developing axis A2. The projection 436A extends in the first direction. The projection 436A extends along the developing axis A2. In the present embodiment, the projection 436A is one end portion of the shaft of the developing roller 432. The projection 436A may extend from the developing side plate 4311A. The projection 436A may be assembled to the developing side plate 4311A. The projection 436A is fitted in the hole 443A (see
The projection 436B is positioned on the opposite side of the developing side plate 4311B from the developing side plate 4311A in the first direction. The projection 436B is positioned between the photosensitive drum 41 and the projection 435B in the direction connecting the first axis A1 and the developing axis A2. The projection 436B extends in the first direction. The projection 436B extends along the developing axis A2. In the present embodiment, the projection 436B is the other end portion of the shaft of the developing roller 432. The projection 436B may extend from the developing side plate 4311B. The projection 436B may be assembled to the developing side plate 4311B. The projection 436B is fitted in the hole 443B (see
The projection 435A is fitted into the hole 442A of the drum side plate 441A, the projection 435B is fitted into the hole 442B of the drum side plate 441B, the projection 436A is fitted into the hole 443A of the drum side plate 441A, and the projection 436B is fitted into the hole 443B of the drum side plate 441B, whereby the developing device 43 is supported by the drum frame 44 so as to be movable relative to the photosensitive drum 41. The developing device 43 is movable in the direction connecting the first axis A1 and the developing axis A2. The direction connecting the first axis A1 and the developing axis A2 is defined as the moving direction of the developing device 43.
<2.3 Drum Cleaner 45>
As illustrated in
The drum cleaner 45 includes a cleaner housing 451 and a cleaning member 452.
As illustrated in
The cleaning member 452 is assembled to the cleaner housing 451. The cleaning member 452 extends in the first direction. The cleaning member 452 has a plate-like shape. The cleaning member 452 cleans the peripheral surface of the photosensitive drum 41. More specifically, the edge of the cleaning member 452 contacts the peripheral surface of the photosensitive drum 41. When the photosensitive drum 41 rotates, toner on the peripheral surface of the photosensitive drum 41 contacts the edge of the cleaning member 452 and is thus removed from the peripheral surface of the photosensitive drum 41. The removed toner passes through the opening 453 and then is stored in the cleaner housing 451.
<2.4 Toner Pipe 46>
As illustrated in
The collected toner discharge port 461 is a port through which the collected toner in the toner pipe 46 can be discharged. The collected toner discharge port 461 is communicated with the collected toner receiving port 431D of the developing housing 431.
<2.5 Seal Member 47>
As illustrated in
<2.6 Collected Toner Conveying Member 48>
As illustrated in
Next, the toner container 8A according to the first embodiment will be described while referring to
As illustrated in
<3.1 Toner Housing 51>
The toner housing 51 includes a first toner storage part 511, a second toner storage part 512, and a partition wall 513. In other words, the toner container 8A includes the first toner storage part 511 and second toner storage part 512.
<3.1.1 First Toner Storage Part 511>
The first toner storage part 511 stores therein toner to be supplied to the developing housing 431. In a state where the toner container 8A is attached to the drum cartridge 7A, the first toner storage part 511 is positioned between the developing housing 431 (see
As illustrated in
The toner discharge port 511A is a port through which toner in the toner container 8A can be discharged. More specifically, toner in the first toner storage part 511 can be discharged through the toner discharge port 511A. The toner discharge port 511A is positioned at the center portion in the first direction of the first toner storage part 511. The toner discharge port 511A is communicated with the inner space of the first toner storage part 511.
The returned toner receiving port 511B can receive returned toner. The returned toner is toner to be returned from the developing device 43 to the toner container 8A. The returned toner receiving port 511B can receive the toner returned from the toner return port 431B (see
The second returned toner receiving port 511C can receive the returned toner. The second returned toner receiving port 511C can receive the toner returned from the second toner return port 431C (see
<3.1.2 Second Toner Storage Part 512>
The second toner storage part 512 stores therein toner to be supplied to the first toner storage part 511. In a state where the toner container 8A is attached to the drum cartridge 7A, the second toner storage part 512 is positioned separated from the developing housing 431 (see
The light transmissive member 512A is assembled to one side plate in the first direction of the second toner storage part 512. The light transmissive member 512A penetrates the one side plate in the first direction of the second toner storage part 512. The light transmissive member 512A is transparent. The light transmissive member 512A allows light to pass therethrough.
The light transmissive member 512B is assembled to the other side plate in the first direction of the second toner storage part 512. The light transmissive member 512B penetrates the other side plate in the first direction of the second toner storage part 512. The light transmissive member 512B is positioned separated from the light transmissive member 512A in the first direction. The light transmissive member 512B and the light transmissive member 512A are aligned in the first direction. The light transmissive member 512B is transparent. The light transmissive member 512B allows light to pass therethrough.
<3.1.3 Partition Wall 513>
The partition wall 513 is positioned between the first toner storage part 511 and the second toner storage part 512. The partition wall 513 separates the first toner storage part 511 and second toner storage part 512 from each other. The partition wall 513 has two passage ports 513A and 513B.
The passage port 513A is positioned between the toner discharge port 511A and the returned toner receiving port 511B in the first direction. The passage port 513A allows toner to pass therethrough between the first toner storage part 511 and the second toner storage part 512.
The passage port 513B is positioned between the toner discharge port 511A and the second returned toner receiving port 511C in the first direction. The passage port 513B is positioned separated from the passage port 513A in the first direction. The passage port 513B allows toner to pass therethrough between the first toner storage part 511 and the second toner storage part 512.
<3.2 Toner Conveying Member 52>
The toner conveying member 52 is positioned inside the first toner storage part 511. The toner conveying member 52 includes a toner first conveying member 52A and a toner second conveying member 52B. In other words, the toner container 8A includes the toner first conveying member 52A and toner second conveying member 52B.
The toner first conveying member 52A is configured to convey toner in the first toner storage part 511 in the first direction. The toner first conveying member 52A conveys toner from the returned toner receiving port 511B toward the toner discharge port 511A. Further, the toner first conveying member 52A conveys toner from the passage port 513A toward the toner discharge port 511A. The toner first conveying member 52A extends in the first direction. The toner first conveying member 52A extends from the returned toner receiving port 511B to the toner discharge port 511A. In the present embodiment, the toner first conveying member 52A is an auger screw. The toner first conveying member 52A is rotatable about an axis A4. The axis A4 extends in the first direction.
The toner second conveying member 52B is configured to convey toner in the first toner storage part 511 in the first direction. The toner second conveying member 52B conveys toner from the second returned toner receiving port 511C toward the toner discharge port 511A. Further, the toner second conveying member 52B conveys toner from the passage port 513B toward the toner discharge port 511A. The toner second conveying member 52B extends in the first direction. The toner second conveying member 52B extends from the second returned toner receiving port 511C to the toner discharge port 511A. In the present embodiment, the toner second conveying member 52B is an auger screw. The toner second conveying member 52B is rotatable together with the toner first conveying member 52A. The toner second conveying member 52B is rotatable about the axis A4.
<3.3 First Agitator 53>
The first agitator 53 is positioned inside the second toner storage part 512. The first agitator 53 is positioned between the first toner storage part 511 and the second agitator 54. The first agitator 53 is configured to convey toner in the second toner storage part 512 toward the first toner storage part 511 while agitating the toner.
<3.4 Second Agitator 54>
The second agitator 54 is positioned inside the second toner storage part 512. The second agitator 54 is positioned on the opposite side of the first agitator 53 from the first toner storage part 511. The second agitator 54 is configured to convey toner in the second toner storage part 512 toward the first agitator 53 while agitating the toner.
<3.5 Toner First Shutter 55A>
As illustrated in
The projection 551 is positioned on the peripheral surface of the toner first shutter 55A. The projection 551 extends from the peripheral surface of the toner first shutter 55A. The projection 551 may be assembled to the peripheral surface of the toner first shutter 55A. As illustrated in
<3.6 Toner Second Shutter 55B>
As illustrated in
The projection 552 is positioned on the peripheral surface of the toner second shutter 55B. The projection 552 extends from the peripheral surface of the toner second shutter 55B. The projection 552 may be assembled to the peripheral surface of the toner second shutter 55B. During attachment of the toner container 8A to the drum cartridge 7A, the projection 552 is fitted into the hole 4314B (see
<3.7 Toner Third Shutter 55C>
The toner third shutter 55C is positioned at the other end portion in the first direction of the first toner storage part 511. The toner third shutter 55C is positioned on the peripheral surface of the first toner storage part 511. The toner third shutter 55C is configured to open and close the second returned toner receiving port 511C (see
The projection 553 is positioned on the peripheral surface of the toner third shutter 55C. The projection 553 extends from the peripheral surface of the toner third shutter 55C. The projection 553 may be assembled to the peripheral surface of the toner third shutter 55C. During attachment of the toner container 8A to the drum cartridge 7A, the projection 553 is fitted into the hole 4314C (see
<3.8 Projections 56A, 56B>
The projection 56A is positioned on an outer surface S1 of the first toner storage part 511. The outer surface S1 is an outer surface positioned on one side in the first direction of the first toner storage part 511. The projection 56A protrudes from the outer surface S1. The projection 56A may be assembled to the outer surface S1. During attachment of the toner container 8A to the drum cartridge 7A, the projection 56A is fitted into the guide 4315A (see
The projection 56B is positioned on an outer surface S2 of the first toner storage part 511. The outer surface S2 is an outer surface positioned on the other side in the first direction of the first toner storage part 511. The projection 56B protrudes from the outer surface S2. The projection 56B may be assembled to the outer surface S2. During attachment of the toner container 8A to the drum cartridge 7A, the projection 56B is fitted into the guide 4315B (see
<3.9 Projections 57A, 57B>
The projection 57A is positioned on the peripheral surface of the first toner storage part 511. The projection 57A is positioned between the toner first shutter 55A and the toner second shutter 55B in the first direction. The projection 57A is positioned between the toner discharge port 511A and the returned toner receiving port 511B in the first direction. The projection 57A extends from the peripheral surface of the first toner storage part 511. The projection 57A may be assembled to the peripheral surface of the first toner storage part 511.
The projection 57B is positioned on the peripheral surface of the first toner storage part 511. The projection 57B is positioned between the toner first shutter 55A and the toner third shutter 55C in the first direction. The projection 57B is positioned between the toner discharge port 511A and the second returned toner receiving port 511C in the first direction. The projection 57B extends from the peripheral surface of the first toner storage part 511. The projection 57B may be assembled to the peripheral surface of the first toner storage part 511.
Next, attachment of the toner container 8A to the drum cartridge 7A will described while referring to
In a state where the toner container 8A is detached from the drum cartridge 7A, the developing shutter 434 is positioned at its closing position (see
When attaching the toner container 8A to the drum cartridge 7A, a user positions the first toner storage part 511 to the developing housing 431 as illustrated in
More specifically, the user fits the projection 56A (see
As a result, the projection 551 of the toner first shutter 55A is fitted into the hole 4314A of the developing housing 431, the projection 552 (see
Hence, the toner first shutter 55A, toner second shutter 55B, and toner third shutter 55C are fixed to the developing housing 431, whereby the first toner storage part 511 is positioned to the developing housing 431. Further, the developing shutter 434 is fitted between the projections 57A, 57B (see
Then, as illustrated in
As a result, the developing shutter 434 is pushed by the projections 57A and 57B (see
Then, as illustrated in
Note that, when the user pivotally moves the toner housing 51 in such a direction that the second toner storage part 512 is separated from the bottom plate 4314 from a state where the toner container 8A is attached to the drum cartridge 7A, the developing shutter 434 is pushed by the second toner storage part 512 to move from its opening position to its closing position. Further, since the toner housing 51 is pivotally moved in such a direction that the second toner storage part 512 is separated from the bottom plate 4314 in a state where the toner first shutter 55A, toner second shutter 55B, and toner third shutter 55C are fixed to the developing housing 431, the toner first shutter 55A moves from its opening position to its closing position relative to the toner housing 51, the toner second shutter 55B moves from its opening position to its closing position relative to the toner housing 51, and the toner third shutter 55C moves from its opening position to its closing position relative to the toner housing 51.
Next, detection of amount of remaining toner will be described while referring to
As illustrated in
The detection members 9A and 9B are positioned inside the main body housing 2. In a state where the cartridge 4A is attached to the image forming apparatus 1, the detection member 9A faces the light transmissive member 512A of the toner container 8A while the detection member 9B faces the light transmissive member 512B of the toner container 8A. The detection member 9A is a light emitting element, and detection member 9B is a light receiving element.
In a state where the cartridge 4A is attached to the image forming apparatus 1, the detection members 9A and 9B detect the amount of toner remaining in the toner container 8A. In more detail, the detection members 9A and 9B detect the amount of toner remaining in the second toner storage part 512. Specifically, when the amount of toner remaining in the toner container 8A decreases to a threshold value or less, the detection member 9B receives light from the detection member 9A.
For example, the threshold value set for the amount of toner remaining in the toner container 8A is half the amount of toner in the developing device 43 and, preferably, the same amount as the amount of toner in the developing device 43. The light-transmissive members 512A and 512B of the toner container 8A are disposed at such positions that light from the detection member 9A passes therethrough when the amount of toner remaining in the toner container 8A becomes equal to or less than the above threshold value in a state where the cartridge 4A having the toner container 8A attached thereto is attached to the image forming apparatus 1.
In a state where the cartridge 4A is attached to the image forming apparatus 1, the detection members 9A and 9B detect reduction in the amount of toner remaining in the second toner storage part 512 by the detection member 9B receiving light from the detection member 9A. When the detection member 9B receives light from the detection member 9A, the detection member 9B outputs a signal.
Note that, when the amount of toner remaining in the toner container 8A is large, light from the detection member 9A is interrupted by the toner in the toner container 8A and does not reach the detection member 9B. In this case, the detection member 9B does not receive light and thus outputs no signal.
The controller 10 can receive the signal from the detection member 9B. Upon receipt of the signal from the detection member 9B, the controller 10 executes a process for replacement of the toner container 8A. That is, when the detection members 9A and 9B detect that the amount of toner remaining in the toner container 8A has become equal to or less than the threshold value, the controller 10 executes a process for replacement of the toner container 8A.
The process for replacement of the toner container 8A includes, for example, a process of stopping a printing process and a process of displaying a toner empty message.
(1) According to the cartridge 4A, the collected toner from the photosensitive drum 41 can be returned to the developing housing 431 through the collected toner receiving port 431D (see
With the above configuration, the collected toner can be supplied once again to the photosensitive drum 41 after mixed with unused toner in the developing housing 431 or in the toner container 8.
This eliminates the need to provide in the cartridge 4A a space for storing the collected toner to thereby correspondingly increase the capacity of the toner container 8A.
As a result, the capacity of the toner container 8A can be increased while suppressing increase in size of the cartridge 4A.
(2) According to the cartridge 4A, the developing device 43 includes the developing second conveying member 433B as illustrated in
With this configuration, the collected toner introduced into the developing housing 431 through the collected toner receiving port 431D can be returned smoothly to the toner container 8A by the developing second conveying member 433B.
(3) According to the cartridge 4A, in a state where the cartridge 4A is attached to the image forming apparatus 1, the collected toner receiving port 431D is positioned further upward than the toner return port 431B as illustrated in
Thus, the collected toner can be conveyed from the collected toner receiving port 431D to the toner return port 431B by using gravity.
As a result, the collected toner introduced into the developing housing 431 through the collected toner receiving port 431D can be returned smoothly to the toner container 8A by using gravity.
(4) As illustrated in
Toner tends to be deteriorated through repetition of image forming operation. Hence, the collected toner may contain a certain amount of the deteriorated toner.
In a configuration where the collected toner is returned to the developing device 43, when the toner container 8A is replaced after the toner therein is consumed, the deteriorated toner may be left in the developing device 43.
Thus, in a configuration where toner is not circulated between the developing device 43 and the toner container 8A, the deteriorated toner may be accumulated in the developing device 43 due to repetition of replacement of the toner container 8A, and accordingly, the image quality may be gradually degraded.
However, in this image forming apparatus 1, the cartridge 4A in which toner can be circulated between the developing device 43 and the toner container 8A can be attached to the image forming apparatus 1. Further, the toner container 8A can be replaced with the toner therein left by an amount corresponding to a certain threshold value or less.
Thus, a certain amount of the deteriorated toner can be discarded together with the toner container 8A.
Accordingly, accumulation of the deteriorated toner in the developing device 43 can be suppressed even if replacement of the toner container 8A is repeated.
(5) The threshold value may be half the toner amount in the developing device 43. In a case where the threshold value is set to half the toner amount in the developing device, when the toner container 8A is replaced, one third (⅓) of the deteriorated toner can be discarded together with the toner container 8A. In this case, two third (⅔) of the deteriorated toner is left in the developing device 43.
Even in this case, accumulation of the deteriorated toner in the developing device 43 can be suppressed even if replacement of the toner container 8A is repeated.
(6) The threshold value may be the same amount as the toner amount in the developing device 43. In a case where the threshold value is set to the same amount as the toner amount in the developing device 43, when the toner container 8A is replace, the remaining toner is evenly divided between the developing device 43 and the toner container 8A.
Thus, half of the deteriorated toner can be discarded together with the toner container 8A.
As a result, even if replacement of the toner container 8A is repeated infinitely, the deteriorated toner can be suppressed from being accumulated in the developing device 43.
(7) As illustrated in
Hence, the user can be prompted to replace the toner container 8A in a state where toner is left in the first toner storage part 511.
In a case where it is desired to replace the toner container 8A while leaving the toner therein by an amount corresponding to a certain threshold value or less, it is difficult to make constant the amount of toner remaining in the toner container 8A at the time of replacement thereof.
However, by appropriately designing the capacity of the first toner storage part 511, the amount of toner remaining in the toner container 8A at the time of replacement thereof can be made constant.
As a result, the controller 10 can prompt the user to replace the toner container 8A at an appropriate timing.
Next, a second embodiment will be described while referring to
A cartridge 4B according to the second embodiment includes a drum cartridge 7B and a toner container 8B. The description of the toner container 8B is the same as that of the toner container 8A, so the description thereof will be omitted.
<7.1 Drum Cartridge 7B according to Second Embodiment>
As illustrated in
As illustrated in
<7.2 Functions and Effects of Second Embodiment>
(1) According to the cartridge 4B of the second embodiment, the collected toner receiving port 431D is positioned at the center portion in the first direction of the developing housing 431 as illustrated in
With this configuration, the collected toner can be mixed with toner introduced through the toner receiving port 431A and can then be conveyed evenly from the center portion in the first direction of the developing housing 431 toward both ends thereof.
This can suppress a difference in the mixing ratio between the collected toner on one side of the center of the developing housing 431 and the collected toner on the other side of the center of the developing housing 431 to thereby suppress the occurrence of unevenness in a printed image.
(2) In the cartridge 4B according to the second embodiment as well, the same functions and effects as those of the cartridge 4A according to the first embodiment can be obtained.
Next, a third embodiment will be described while referring to
A cartridge 4C according to the third embodiment includes a drum cartridge 7C and a toner container 8C. The description of the toner container 8C is the same as that of the toner container 8A, so the description thereof will be omitted.
<8.1 Drum Cartridge 7C According to Third Embodiment>
As illustrated in
<8.2 Functions and Effects of Third Embodiment>
(1) According to the cartridge 4C of the third embodiment, the collected toner receiving port 431D and toner return port 431B are positioned at the one end portion in the first direction of the developing housing 431 as illustrated in
With this configuration, as illustrated in
Thus, after the collected toner and unused toner are mixed in the toner container 8C, they can further be mixed in the developing housing 431, and the resultant toner can be supplied to the photosensitive drum 41.
As a result, the collected toner and unused toner can be evenly mixed and supplied to the photosensitive drum 41.
(2) According to the cartridge 4C of the third embodiment, as illustrated in
Accordingly, in an area outside the developable area, the collected toner can be returned to the toner container 8C.
As a result, the collected toner introduced into the developing housing 431 can be suppressed from being supplied to the photosensitive drum 41 before being returned to the toner container 8C.
(3) According to the cartridge 4C of the third embodiment, as illustrated in
Thus, the collected toner introduced into the developing housing 431 through the collected toner receiving port 431D can be returned through the toner return port 431B to the toner container 8C without substantially being conveyed in the first direction.
As a result, the collected toner can be returned smoothly to the toner container 8C.
(4) In the cartridge 4C according to the third embodiment as well, the same functions and effects as those of the cartridge 4A according to the first embodiment can be obtained.
<8.3 Modification of Third Embodiment>
The toner receiving port 431A may be positioned at the other end portion in the first direction of the developing housing 431. In this case, the developing housing 431 does not include the second toner return port 431C.
Next, a fourth embodiment will be described while referring to
A cartridge 4D according to the fourth embodiment includes a drum cartridge 7D and a toner container 8D.
<9.1 Drum Cartridge 7D according to Fourth Embodiment>
As illustrated in
<9.2 Toner Container 8D according to Fourth Embodiment>
As illustrated in
<9.3 Functions and Effects of Fourth Embodiment>
(1) According to the cartridge 4D of the fourth embodiment, as illustrated in
With this configuration, the collected toner introduced into the developing housing 431 through the collected toner receiving port 431D is conveyed from the one end portion of the developing housing 431 to the other end portion of the developing housing 431 at which the toner return port 431B is positioned and is then returned to the toner container 8A.
Accordingly, influence of the collected toner occurs evenly in the entire width of an image forming area.
As a result, the occurrence of unevenness in a printed image in the first direction can be suppressed.
(2) In the cartridge 4D according to the fourth embodiment as well, the same functions and effects as those of the cartridge 4A according to the first embodiment can be obtained.
<9.4 Modification of Fourth Embodiment>
(1) The toner receiving port 431A may be positioned at the other end portion in the first direction of the developing housing 431, the toner return port 431B may be positioned at the one end portion in the first direction of the developing housing 431, and the collected toner receiving port 431D may be positioned at the protruding part 4313.
In this case, the developing conveying member 433 includes the developing first conveying member 433A configured to convey toner from the toner receiving port 431A to the toner return port 431B and the developing second conveying member 433B configured to convey toner from the collected toner receiving port 431D to the toner return port 431B.
(2) The collected toner receiving port 431D and toner receiving port 431A may be positioned at the protruding part 4313, and the toner return port 431B may be positioned at the other end portion in the first direction of the main body part 4312.
(3) The collected toner receiving port 431D and toner return port 431B may be positioned at the protruding part 4313, and the toner receiving port 431A may be positioned at the other end portion in the first direction of the main body part 4312.
Next, a fifth embodiment will be described while referring to
A cartridge 4E according to the fifth embodiment includes a drum cartridge 7E and a toner container 8E.
<10.1 Drum Cartridge 7E according to Fifth Embodiment>
As illustrated in
Further, in the drum cartridge 7E, the collected toner receiving port 431D is positioned at the center portion in the first direction of the developing housing 431. The drum cartridge 7E does not include the protruding part 4313 (see
Further, as illustrated in
Further, as illustrated in
Further, in the drum cartridge 7E, the developing device 43 does not include the developing conveying member 433 but includes a first conveying member 102 and a second conveying member 103.
Further, as illustrated in
<10.1.1 Developing Passage port 100>
As illustrated in
<10.1.2 Collected Toner Receiving Port 431D>
The collected toner receiving port 431D is positioned at the center portion in the first direction of the developing housing 431. The collected toner receiving port 431D is positioned at the center portion in the first direction of the main body part 4312. At least a part of the collected toner receiving port 431D overlaps the developing passage port 100 as viewed in a direction that is orthogonal to the first direction and is directed from the collected toner receiving port 431D to the developing passage port 100. As illustrated in
<10.1.3 Partition Wall 101>
As illustrated in
The first developing chamber 430A houses a part of the developing roller 432. The first developing chamber 430A is positioned separated from the collected toner receiving port 431D in the second direction. The first developing chamber 430A is communicated with the one end in the second direction of the developing passage port 100.
The second developing chamber 430B is positioned between the first developing chamber 430A and the collected toner receiving port 431D in the second direction. The second developing chamber 430B is communicated with the collected toner receiving port 431D. Further, the second developing chamber 430B is communicated with the other end in the second direction of the developing passage port 100.
As illustrated in
The opening 101A is positioned at one end portion in the first direction of the partition wall 101. The opening 101A allows toner to pass therethrough from the first developing chamber 430A to the second developing chamber 430B.
The opening 101B is positioned at the other end portion in the first direction of the partition wall 101. The opening 101B allows toner to pass therethrough from the first developing chamber 430A to the second developing chamber 430B.
<10.1.4 First Conveying Member 102>
As illustrated in
<10.1.5 Second Conveying Member 103>
As illustrated in
<10.1.6 First Shutter 104>
As illustrated in
Like the developing shutter 434 according to the first embodiment, when the user pivotally moves the toner housing 51 in such a direction that the second toner storage part 512 approaches the bottom plate 4314 during attachment of the toner container 8E to the cartridge 4E, the first shutter 104 is pushed by the projections 57A and 57B (see
When the user pivotally moves the toner housing 51 in such a direction that the second toner storage part 512 separates from the bottom plate 4314 from a state where the toner container 8E is attached to the cartridge 4E, the first shutter 104 is pushed by the second toner storage part 512 to move from the opening position to the closing position.
<10.2 Toner Container 8E according to Fifth Embodiment>
As illustrated in
<10.2.1 Toner Passage port 105>
The toner passage port 105 is positioned at the center portion in the first direction of the first toner storage part 511. The toner passage port 105 is a port through which toner in the toner container 8E can be discharged and through which toner returned from the developing passage port 100 can be introduced.
<10.2.2 Third Conveying Member 106>
The third conveying member 106 is positioned inside the first toner storage part 511 of the toner container 8E. The third conveying member 106 is configured to convey toner in the toner container 8E toward the toner passage port 105. The third conveying member 106 includes a shaft 106A and a plurality of vanes 106B. The shaft 106A extends in the first direction. The plurality of vanes 106B are arranged in the first direction. Each of the vanes 106B is assembled to the shaft 106A. Each of the vanes 106B is rotatable together with the shaft 106A.
<10.2.3 Second Shutter 107>
The second shutter 107 is configured to open and close the toner passage port 105. The second shutter 107 is movable between a closing position and an opening position. In a state where the second shutter 107 is at the closing position, the second shutter 107 closes the toner passage port 105. In a state where the second shutter 107 is at the opening position, the second shutter 107 opens the toner passage port 105, i.e., the toner passage port 105 is open.
Like the toner first shutter 55A according to the first embodiment, when the user pivotally moves the toner housing 51 in such a direction that the second toner storage part 512 approaches the bottom plate 4314 during attachment of the toner container 8E to the cartridge 4E, the second shutter 107 moves from the closing position to the opening position.
When the user pivotally moves the toner housing 51 in such a direction that the second toner storage part 512 separates from the bottom plate 4314 from a state where the toner container 8E is attached to the cartridge 4E, the second shutter 107 moves from the opening position to the closing position.
<10.3 Functions and Effects of Fifth Embodiment>
(1) According to the cartridge 4E of the fifth embodiment, as illustrated in
Accordingly, the collected toner can be conveyed from the collected toner receiving port 431D to the developing passage port 100 by using gravity.
As a result, the collected toner can be returned smoothly to the toner container 8E.
(2) According to the cartridge 4E of the fifth embodiment, as illustrated in
Thus, the collected toner introduced into the developing housing 431 through the collected toner receiving port 431D can be returned to the toner container 8E through the developing passage port 100 without substantially being conveyed in the first direction.
As a result, the collected toner can be returned smoothly to the toner container 8E.
(3) According to the cartridge 4E of the fifth embodiment, as illustrated in
Thus, the partition wall 101 can suppress the collected toner introduced into the developing housing 431 from being supplied to the photosensitive drum 41 before being mixed with unused toner.
(4) In the cartridge 4E according to the fifth embodiment as well, the same functions and effects as those of the cartridge 4A according to the first embodiment can be obtained.
Next, a sixth embodiment will be described while referring to
A cartridge 4F according to the sixth embodiment includes a drum cartridge 7F and a toner container 8F.
<11.1 Drum Cartridge 7F according to Sixth Embodiment>
As illustrated in
Further, in the drum cartridge 7F, the developing device 43 does not include the developing conveying member 433 but includes a first conveying member 202 and a second conveying member 203.
<11.1.1 Partition Wall 201>
As illustrated in
The first developing chamber 430A houses a part of the developing roller 432. The first developing chamber 430A is positioned separated from the toner receiving port 431A. In a state where the cartridge 4F is attached to the image forming apparatus 1, the first developing chamber 430A is positioned separated from the toner receiving port 431A in the horizontal direction.
The second developing chamber 430B is positioned between the first developing chamber 430A and the toner receiving port 431A. In a state where the cartridge 4F is attached to the image forming apparatus 1, the second developing chamber 430B is positioned between the first developing chamber 430A and the toner receiving port 431A in the horizontal direction. As illustrated in
The partition wall 201 has three openings 201A, 201B, and 201C.
The opening 201A is positioned at the center portion in the first direction of the partition wall 201. The opening 201A allows toner to pass therethrough from the second developing chamber 430B to the first developing chamber 430A.
The opening 201B is positioned at one end portion in the first direction of the partition wall 201. The opening 201B allows toner to pass therethrough from the first developing chamber 430A to the second developing chamber 430B.
The opening 201C is positioned at the other end portion in the first direction of the partition wall 201. The opening 201C allows toner to pass therethrough from the first developing chamber 430A to the second developing chamber 430B.
<11.1.2 First Conveying Member 202>
As illustrated in
<11.1.3 Second Conveying Member 203>
As illustrated in
<11.2 Toner Container 8F according to Sixth Embodiment>
As illustrated in
The toner container 8F includes a toner conveying member 205 in place of the toner conveying member 52 (see
<11.2.1 Partition Wall 204>
The partition wall 204 is positioned between the first toner storage part 511 and the second toner storage part 512. The partition wall 204 separates the first toner storage part 511 and the second toner storage part 512 from each other. The partition wall 204 includes four passage ports 204A, 204B, 204C, and 204D.
The passage port 204A is positioned between the toner discharge port 511A and the returned toner receiving port 511B in the first direction. The passage port 204A allows toner to pass therethrough between the first toner storage part 511 and the second toner storage part 512.
The passage port 204B is positioned between the toner discharge port 511A and the second returned toner receiving port 511C in the first direction. The passage port 204B is positioned separated from the passage port 204A in the first direction. The passage port 204B allows toner to pass therethrough between the first toner storage part 511 and the second toner storage part 512.
The passage port 204C is positioned on the opposite side of the returned toner receiving port 511B from the toner discharge port 511A in the first direction. The passage port 204C is positioned separated from the passage port 204A in the first direction. The passage port 204C allows toner to pass therethrough between the first toner storage part 511 and the second toner storage part 512.
The passage port 204D is positioned on the opposite side of the second returned toner receiving port 511C from the toner discharge port 511A in the first direction. The passage port 204D is positioned separated from the passage port 204B in the first direction. The passage port 204D allows toner to pass therethrough between the first toner storage part 511 and the second toner storage part 512.
<11.2.2 Toner Conveying Member 205>
The toner conveying member 205 is positioned inside the first toner storage part 511. The toner conveying member 205 includes a toner first conveying member 205A, a toner second conveying member 205B, a toner third conveying member 205C, and a toner fourth conveying member 205D.
The toner first conveying member 205A is configured to convey toner in the first toner storage part 511 in the first direction. More specifically, the toner first conveying member 205A is configured to convey toner from the passage port 204A toward the toner discharge port 511A. The toner first conveying member 205A extends in the first direction. The toner first conveying member 205A extends from the passage port 204A to the toner discharge port 511A. In the present embodiment, the toner first conveying member 205A is an auger screw.
The toner second conveying member 205B is configured to convey toner in the first toner storage part 511 in the first direction. More specifically, the toner second conveying member 205B is configured to convey toner from the passage port 204B toward the toner discharge port 511A. The toner second conveying member 205B extends in the first direction. The toner second conveying member 205B extends from the passage port 204B to the toner discharge port 511A. In the present embodiment, the toner second conveying member 205B is an auger screw. The toner second conveying member 205B is rotatable together with the toner first conveying member 205A.
The toner third conveying member 205C is configured to convey toner in the first toner storage part 511 in the first direction. The toner third conveying member 205C is configured to convey toner from the returned toner receiving port 511B toward the passage port 204C. The toner third conveying member 205C extends in the first direction. The toner third conveying member 205C extends from the returned toner receiving port 511B to the passage port 204C. In the present embodiment, the toner third conveying member 205C is an auger screw. The toner third conveying member 205C is rotatable together with the toner first conveying member 205A.
The toner fourth conveying member 205D is configured to convey toner in the first toner storage part 511 in the first direction. The toner fourth conveying member 205D is configured to convey toner from the second returned toner receiving port 511C toward the passage port 204D. The toner fourth conveying member 205D extends in the first direction. The toner fourth conveying member 205D extends from the second returned toner receiving port 511C to the passage port 204D. In the present embodiment, the toner fourth conveying member 205D is an auger screw. The toner fourth conveying member 205D is rotatable together with the toner second conveying member 205B.
<11.3 Functions and Effects of Sixth Embodiment>
(1) According to the cartridge 4F of the sixth embodiment, as illustrated in
Thus, the partition wall 201 can suppress the collected toner introduced into the developing housing 431 from being supplied to the photosensitive drum 41 before being mixed with unused toner.
(2) In the cartridge 4F according to the sixth embodiment as well, the same functions and effects as those of the cartridge 4A according to the first embodiment can be obtained.
Next, a seventh embodiment will be described while referring to
<12.1. Outline of Image Forming Apparatus 71>
The outline of an image forming apparatus 71 according to the seventh embodiment will be described with reference to
As illustrated in
<12.1.1 Main Body Housing 72>
The main body housing 72 houses therein the sheet accommodation portion 73, cartridge 74, exposing device 75, and fixing device 76, the transfer roller 740. The main body housing 72 has an opening 721 and includes a cover 722. The cover 722 is movable between a closing position (see
<12.1.2 Sheet Accommodation Portion 73>
As illustrated in
<12.1.3 Cartridge 74>
The cartridge 74 is attachable to and detachable from the image forming apparatus 71. Specifically, the cartridge 74 is attachable to and detachable from the main body housing 72 of the image forming apparatus 71. In a state where the cartridge 74 is attached to the image forming apparatus 71 (specifically, to the main body housing 72), the cartridge 74 is positioned inside the main body housing 72. As illustrated in
As illustrated in
<12.1.3.1 Drum Cartridge 77>
The drum cartridge 77 includes a photosensitive drum 741, a charging roller 742, a developing device 743. In other words, the cartridge 74 includes the photosensitive drum 741, the charging roller 742, and the developing device 743.
<12.1.3.1.1 Photosensitive Drum 741>
The photosensitive drum 741 is rotatable about a first axis A71. In a state where the cartridge 74 is attached to the image forming apparatus 71, the first axis A71 extends in a first direction. The photosensitive drum 741 extends in the first direction. The photosensitive drum 741 has a cylindrical shape.
<12.1.3.1.2 Charging Roller 742>
The charging roller 742 charges the peripheral surface of the photosensitive drum 741. The image forming apparatus 71 may have a scorotron charger in place of the charging roller 742.
<12.1.3.1.3 Developing Device 743>
The developing device 743 is configured to supply toner in the toner container 78 to the photosensitive drum 741. The developing device 743 includes a developing housing 731 and a developing roller 732. In other words, the drum cartridge 77 includes the developing housing 731 and the developing roller 732.
The developing housing 731 can store toner from the toner container 78.
The developing roller 732 is configured to supply toner in the developing housing 731 to the photosensitive drum 741. The developing roller 732 is supported by the developing housing 731. More specifically, the developing roller 732 is rotatably supported by the developing housing 731. The developing roller 732 is in contact with the photosensitive drum 741. The developing roller 732 may be configured to come into contact with and separate from the photosensitive drum 741. The developing roller 732 extends in the first direction. The developing roller 732 is rotatable about a developing axis A72. In a state where the cartridge 74 is attached to the image forming apparatus 71, the developing axis A72 extends in the first direction. In a state where the cartridge 74 is attached to the image forming apparatus 71, the developing axis A72 is positioned further downward than the first axis A71.
<12.1.3.2 Toner Container 78>
The toner container 78 can store toner therein. The toner container 78 is attachable to and detachable from the cartridge 74, i.e., the toner container 78 can be replaced with respect to the cartridge 74. That is, the toner container 78 can be replaced with a new toner container 78 in the cartridge 74, i.e., the user can replace the toner container 78 with a new toner container 78 in the cartridge 74. In other words, the toner container 78 is attachable to and detachable from the drum cartridge 77, i.e., the toner container 78 can be replaced with respect to the drum cartridge 77. In other words, the toner container 78 is attachable to and detachable from the image forming apparatus 71.
<12.1.4 Exposing Device 75>
In a state where the cartridge 74 is attached to the image forming apparatus 71, the exposing device 75 is configured to expose the peripheral surface of the photosensitive drum 741. More specifically, the exposing device 75 is configured to expose the peripheral surface of the photosensitive drum 741 charged by the charging roller 742. In a state where the cartridge 74 is attached to the image forming apparatus 71, light emitted from the exposing device 75 passes through a portion above the developing device 743 and below a drum cleaner 745, and then enters the peripheral surface of the photosensitive drum 741. The developing device 743 supplies toner to the exposed peripheral surface of the photosensitive drum 741. In the present embodiment, the exposing device 75 is a laser scan unit. The exposing device 75 may be an LED head.
<12.1.5 Transfer Roller 740>
The transfer roller 740 is configured to transfer toner on the photosensitive drum 741 to the sheet S. More specifically, the sheet S fed from the sheet accommodation portion 73 passes between the transfer roller 740 and the photosensitive drum 741. At this time, the transfer roller 740 transfers toner on the photosensitive drum 741 to the sheet S.
<12.1.6 Fixing Device 76>
The fixing device 76 is configured to fix toner to the sheet S. In the present embodiment, the fixing device 76 applies heat and pressure to the sheet S having toner transferred thereto to fix the toner to the sheet S. The sheet S that has passed through the fixing device 76 is discharged onto the upper surface of the main body housing 72.
<12.2. Details of Drum Cartridge 77 according to Seventh Embodiment>
In a state where the cartridge 74 is attached to the image forming apparatus 71, toner that has not been transferred from the photosensitive drum 741 to the sheet S and thus remains on the peripheral surface of the photosensitive drum 741 can be collected to the developing device 743. In the following description of this embodiment, the toner collected from the photosensitive drum 741 to the developing device 743 is defined as “collected toner”.
In a state where the cartridge 74 is attached to the image forming apparatus 71, the cartridge 74 can circulate toner between the developing device 743 and the toner container 78. In a state where the cartridge 74 is attached to the image forming apparatus 71, the cartridge 74 can mix the collected toner and unused toner with each other in the developing device 743 and toner container 78 and then supply the collected toner once again to the photosensitive drum 741. In this embodiment, the unused toner refers to toner that has never been supplied to the photosensitive drum 741.
Next, the drum cartridge 77 according to the seventh embodiment will be described while referring to
As illustrated in
<12.2.1 Drum Frame 744>
As illustrated in
The drum first side plate 741A is positioned at one end portion in the first direction of the drum frame 744. As illustrated in
The hole 742A is positioned separated from the photosensitive drum 741 in the third direction. The hole 742A is an elongated hole. The hole 742A extends in the third direction.
The hole 743A is positioned separated from the photosensitive drum 741 in a direction connecting the first axis A71 and developing axis A72. The hole 743A is an elongated hole. The hole 743A extends in the direction connecting the first axis A71 and developing axis A72. In the present embodiment, the direction connecting the first axis A71 and developing axis A72 is orthogonal to the first direction and crosses the third direction.
The drum second side plate 741B is positioned at the other end portion in the first direction of the drum frame 744. As illustrated in
The hole 742B is positioned separated from the photosensitive drum 741 in the third direction. Like the hole 742A, the hole 742B is an elongated hole. The hole 742B extends in the third direction.
The hole 743B is positioned separated from the photosensitive drum 741 in the direction connecting the first axis A71 and developing axis A72. Like the hole 743A, the hole 743B is an elongated hole. The hole 743B extends in the direction connecting the first axis A71 and developing axis A72.
<12.2.2 Details of Developing Device 743>
As illustrated in
<12.2.2.1 Developing Housing 731>
As illustrated in
<12.2.2.1.1 Developing Side Plates 7311A, 7311B>
The developing side plate 7311A is positioned at one end portion in the first direction of the developing housing 731. The developing side plate 7311A is positioned between the drum first side plate 741A and the drum second side plate 741B in the first direction. The developing side plate 7311A supports one end portion in the first direction of the developing roller 732. As illustrated in
The guide 7315A is configured to guide a projection 786A (see
As illustrated in
The guide 7315B is configured to guide a projection 786B (see
<12.2.2.1.2 Main Body Part 7312>
As illustrated in
As illustrated in
In a state where the toner container 78 (see
In a state where the toner container 78 is attached to the drum cartridge 77, toner can be returned to a returned toner receiving port 811B (see
In a state where the toner container 78 is attached to the drum cartridge 77, toner can be returned to a second returned toner receiving port 811C (see
<12.2.2.1.3 Protruding Part 7313>
As illustrated in
The collected toner receiving port 731D is positioned on the opposite side of the developing side plate 7311A from the developing side plate 7311B in the first direction. That is, the collected toner receiving port 731D is positioned at the one end portion in the first direction of the developing housing 731. The collected toner receiving port 731D is positioned outside a developable area in the first direction. In this embodiment, the developable area refers to an area where the developing roller 732 can supply toner to the photosensitive drum 741. The collected toner receiving port 731D can receive the collected toner from the toner pipe 746. The collected toner receiving port 731D is communicated with the inner space of the protruding part 7313. Accordingly, the collected toner receiving port 731D is communicated with the developing chamber 730 (see
<12.2.2.1.4 Bottom Plate 7314>
As illustrated in
The holes 73141A and 73141B are holes for fixing a toner first shutter 785A (see
The hole 73141A is positioned at the center portion in the first direction of the bottom plate 7314. During attachment of the toner container 78 to the drum cartridge 77, a projection 851A (see
The hole 73141B is positioned at the center portion in the first direction of the bottom plate 7314. The hole 73141B is positioned separated from the hole 73141A in the first direction. The hole 73141B is positioned on the opposite side of the toner receiving port 731A from the hole 73141A in the first direction. During attachment of the toner container 78 to the drum cartridge 77, a projection 851B (see
During attachment of the toner container 78 to the drum cartridge 77, the projections 851A and 851B are fitted respectively into the holes 73141A and 73141B, whereby the toner first shutter 785A is fixed to the developing device 743. The projections 851A and 851B will be described later.
The holes 73142A and 73142B are holes for fixing a toner second shutter 785B (see
The hole 73142A is positioned at the one end portion in the first direction of the bottom plate 7314. During attachment of the toner container 78 to the drum cartridge 77, a projection 852A (see
The hole 73142B is positioned at the one end portion in the first direction of the bottom plate 7314. The hole 73142B is positioned separated from the hole 73142A in the first direction. The hole 73142B is positioned on the opposite side of the toner return port 731B from the hole 73142A in the first direction. During attachment of the toner container 78 to the drum cartridge 77, a projection 852B (see
During attachment of the toner container 78 to the drum cartridge 77, the projections 852A and 852B are fitted respectively into the holes 73142A and 73142B, whereby the toner second shutter 785B is fixed to the developing device 743. The projections 852A and 852B will be described later.
The holes 73143A and 73143B are holes for fixing a toner third shutter 785C (see
The hole 73143A is positioned at the other end portion in the first direction of the bottom plate 7314. During attachment of the toner container 78 to the drum cartridge 77, a projection 853A (see
The hole 73143B is positioned at the other end portion in the first direction of the bottom plate 7314. The hole 73143B is positioned separated from the hole 73143A in the first direction. The hole 73143B is positioned on the opposite side of the second toner return port 731C from the hole 73143A in the first direction. During attachment of the toner container 78 to the drum cartridge 77, a projection 853B (see
During attachment of the toner container 78 to the drum cartridge 77, the projections 853A and 853B are fitted respectively into the holes 73143A and 73143B, whereby the toner third shutter 785C is fixed to the developing device 743. The projections 853A and 853B will be described later.
<12.2.2.2 Details of Charging Roller 742>
As illustrated in
As illustrated in
The roller body 7422 is positioned between the drum first side plate 741A and the drum second side plate 741B in the first direction. The dimension in the first direction of the roller body 7422 is shorter than the dimension in the first direction of the shaft 7421. The roller body 7422 is rotatable together with the shaft 7421. The roller body 7422 extends in the first direction. The roller body 7422 has a cylindrical shape.
<12.2.2.3 Developing Conveying Member 733>
As illustrated in
<12.2.2.3.1 Developing First Conveying Member 733A>
The developing first conveying member 733A is positioned inside the developing chamber 730. The developing first conveying member 733A is configured to convey toner in the developing chamber 730 in the first direction. The developing first conveying member 733A is configured to convey toner from the toner receiving port 731A toward the toner return port 731B. The developing first conveying member 733A extends in the first direction. The developing first conveying member 733A extends from the toner receiving port 731A to the toner return port 731B. The developing first conveying member 733A has the upstream end E71 and the downstream end E72 in the toner conveying direction from the toner receiving port 731A toward the toner return port 731B. In the present embodiment, the developing first conveying member 733A is an auger screw. The developing first conveying member 733A is rotatable about an axis A73. The axis A73 extends in the first direction.
<12.2.2.3.2 Developing Second Conveying Member 733B>
The developing second conveying member 733B is positioned inside the protruding part 7313. The developing second conveying member 733B is configured to convey toner in the protruding part 7313 in the first direction. The developing second conveying member 733B is configured to convey toner from the collected toner receiving port 731D (see
<12.2.2.3.3 Developing Third Conveying Member 733C>
The developing third conveying member 733C is positioned inside the developing chamber 730. The developing third conveying member 733C is configured to convey toner in the developing chamber 730 in the first direction. The developing third conveying member 733C is configured to convey toner from the toner receiving port 731A toward the second toner return port 731C. The developing third conveying member 733C extends in the first direction. The developing third conveying member 733C extends from the toner receiving port 731A to the second toner return port 731C. The developing third conveying member 733C has the upstream end E75 and the downstream end E76 in the toner conveying direction from the toner receiving port 731A to the second toner return port 731C. In the present embodiment, the developing third conveying member 733C is an auger screw. The developing third conveying member 733C is connected to the upstream end E71 of the developing first conveying member 733A. The developing third conveying member 733C is rotatable together with the developing first conveying member 733A. The developing third conveying member 733C is rotatable about the axis A73.
<12.2.2.4 Developing Shutter 734>
The developing shutter 734 is positioned between the developing side plate 7311A and the developing side plate 7311B in the first direction. The developing shutter 734 extends in the first direction. The developing shutter 734 is movable between a closing position (see
<12.2.2.4.1 Developing First Shutter 734A>
As illustrated in
<12.2.2.4.2 Developing Second Shutter 734B>
The developing second shutter 734B is configured to open and close the toner return port 731B. In a state where the developing shutter 734 is at the closing position, the developing second shutter 734B closes the toner return port 731B. In a state where the developing shutter 734 is at the opening position, the developing second shutter 734B opens the toner return port 731B, i.e., the toner return port 731B is open. The developing second shutter 734B is positioned at one end portion in the first direction of the developing shutter 734. The developing second shutter 734B is positioned separated from the developing first shutter 734A in the first direction. The developing second shutter 734B extends in the first direction.
<12.2.2.4.3 Developing Third Shutter 734C>
The developing third shutter 734C is configured to open and close the second toner return port 731C. In a state where the developing shutter 734 is at the closing position, the developing third shutter 734C closes the second toner return port 731C. In a state where the developing shutter 734 is at the opening position, the developing third shutter 734C opens the second toner return port 731C, i.e., the second toner return port 731C is open. The developing third shutter 734C is positioned at the other end portion in the first direction of the developing shutter 734. The developing third shutter 734C is positioned on the opposite side of the developing first shutter 734A from the developing second shutter 734B in the first direction. The developing third shutter 734C is positioned separated from the developing first shutter 734A in the first direction. The developing third shutter 734C extends in the first direction.
<12.2.2.4.4 Connection Parts 734D, 734E>
The connection part 734D connects the developing first shutter 734A and the developing second shutter 734B. The connection part 734D is positioned between the developing first shutter 734A and the developing second shutter 734B in the first direction. The connection part 734D extends in the first direction. One end portion in the first direction of the connection part 734D is connected to the developing second shutter 734B. The other end portion of the connection part 734D in the first direction is connected to the developing first shutter 734A. The connection part 734D has a hole 7341D.
The connection part 734E connects the developing first shutter 734A and the developing third shutter 734C. The connection part 734E is positioned between the developing first shutter 734A and the developing third shutter 734C in the first direction. The connection part 734E extends in the first direction. One end portion in the first direction of the connection part 734E is connected to the developing first shutter 734A. The other end portion of the connection part 734E in the first direction is connected to the developing third shutter 734C. The connection part 734E has a hole 7341E.
<2.2.5 Projections 735A, 735B, 736A, 736B>
As illustrated in
The projection 735B is positioned separated from the photosensitive drum 741 in the third direction. The projection 735B is positioned on the opposite side of the developing side plate 7311B from the developing side plate 7311A in the first direction. The projection 735B extends from the developing side plate 7311B. The projection 735B may be assembled to the developing side plate 7311B. The projection 735B extends in the first direction. The projection 735B is fitted in the hole 742B of the drum second side plate 741B.
As illustrated in
The projection 736B is positioned separated from the photosensitive drum 741 in the direction connecting the first axis A71 and the developing axis A72. The projection 736B is positioned on the opposite side of the developing side plate 7311B from the developing side plate 7311A in the first direction. The projection 736B extends in the first direction. The projection 736B extends along the developing axis A72. In the present embodiment, the projection 736B is the other end portion of the shaft of the developing roller 732. The projection 736B may extend from the developing side plate 7311B. The projection 736B may be assembled to the developing side plate 7311B. The projection 736B is fitted in the hole 743B of the drum second side plate 741B.
The projection 735A is fitted into the hole 742A of the drum first side plate 741A, the projection 735B is fitted into the hole 742B of the drum second side plate 741B, the projection 736A is fitted into the hole 743A of the drum first side plate 741A, and the projection 736B is fitted into the hole 743B of the drum second side plate 741B, whereby the developing device 743 is supported by both the drum first side plate 741A and drum second side plate 741B so as to be movable relative to the photosensitive drum 741.
The developing device 743 is movable in the direction connecting the first axis A71 and the developing axis A72. The direction connecting the first axis A71 and the developing axis A72 is defined as the moving direction of the developing device 743.
<12.2.3 Drum Cleaner 745>
As illustrated in
The drum cleaner 745 includes a cleaner housing 751 and a cleaning member 752.
As illustrated in
The cleaning member 752 is assembled to the cleaner housing 751. The cleaning member 752 extends in the first direction. The cleaning member 752 has a plate-like shape. The cleaning member 752 cleans the peripheral surface of the photosensitive drum 741. More specifically, the edge of the cleaning member 752 contacts the peripheral surface of the photosensitive drum 741. When the photosensitive drum 741 rotates, toner on the peripheral surface of the photosensitive drum 741 contacts the edge of the cleaning member 752 and is thus removed from the peripheral surface of the photosensitive drum 741. The removed toner passes through the opening 753 and then is stored in the cleaner housing 751.
<12.2.4 Toner Pipe 746>
As illustrated in
The toner pipe 746 passes through one side in the first direction of the charging roller 742. As illustrated in
That is, as illustrated in
The toner pipe 746 allows the collected toner to pass therethrough. As illustrated in
The one end portion E73 is connected to the drum cleaner 745 (see
As illustrated in
In a state where the cartridge 74 is attached to the image forming apparatus 71 (see
<12.2.5 Seal Member 747>
As illustrated in
<12.2.6 Collected Toner Conveying Member 748>
As illustrated in
<12.3. Details of Toner Container 78 according to Seventh Embodiment>
Next, details of the toner container 78 according to the seventh embodiment will be described while referring to
As illustrated in
<12.3.1 Toner Housing 781>
As illustrated in
<12.3.1.1 First Toner Storage Part 811>
The first toner storage part 811 stores therein toner to be supplied to the developing housing 731. In a state where the toner container 78 is attached to the drum cartridge 77 as illustrated in
As illustrated in
The toner discharge port 811A is a port through which toner in the toner container 78 can be discharged. More specifically, toner in the first toner storage part 811 can be discharged through the toner discharge port 811A. The toner discharge port 811A is positioned at the center portion in the first direction of the first toner storage part 811. The toner discharge port 811A is communicated with the inner space of the first toner storage part 811.
The returned toner receiving port 811B can receive returned toner. The returned toner is toner to be returned from the developing device 743 (see
The second returned toner receiving port 811C can receive the returned toner. The second returned toner receiving port 811C can receive the toner returned from the second toner return port 731C (see
<12.3.1.2 Second Toner Storage Part 812>
The second toner storage part 812 stores therein toner to be supplied to the first toner storage part 811. In a state where the toner container 78 is attached to the drum cartridge 77 as illustrated in
<12.3.1.3 Partition Wall 813>
The partition wall 813 is positioned between the first toner storage part 811 and the second toner storage part 812. The partition wall 813 separates the first toner storage part 811 and second toner storage part 812 from each other. The partition wall 813 has two passage ports 813A and 813B.
The passage port 813A is positioned between the toner discharge port 811A and the returned toner receiving port 811B in the first direction. The passage port 813A allows toner to pass therethrough between the first toner storage part 811 and the second toner storage part 812.
The passage port 813B is positioned between the toner discharge port 811A and the second returned toner receiving port 811C in the first direction. The passage port 813B is positioned separated from the passage port 813A in the first direction. The passage port 813B allows toner to pass therethrough between the first toner storage part 811 and the second toner storage part 812.
<12.3.2 Toner Conveying Member 782>
The toner conveying member 782 is positioned inside the first toner storage part 811. The toner conveying member 782 includes a toner first conveying member 782A and a toner second conveying member 782B. In other words, the toner container 78 includes the toner first conveying member 782A and toner second conveying member 782B.
The toner first conveying member 782A is configured to convey toner in the first toner storage part 811 in the first direction. The toner first conveying member 782A conveys toner from the returned toner receiving port 811B toward the toner discharge port 811A. The toner first conveying member 782A extends in the first direction. The toner first conveying member 782A extends from the returned toner receiving port 811B to the toner discharge port 811A.
The toner second conveying member 782B is configured to convey toner in the first toner storage part 811 in the first direction. The toner second conveying member 782B conveys toner from the second returned toner receiving port 811C toward the toner discharge port 811A. The toner second conveying member 782B extends in the first direction. The toner second conveying member 782B extends from the second returned toner receiving port 811C to the toner discharge port 811A.
<12.3.3 Agitators 784A, 784B, 784C, 784D, 784E, 784F, 784G, and 784H>
The agitators 784A, 784B, 784C, 784D, 784E, 784F, 784G, and 784H are positioned inside the second toner storage part 812. The agitators 784A, 784B, 784C, 784D, 784E, 784F, 784G, and 784H are arranged at intervals in a direction from the second toner storage part 812 toward the first toner storage part 811. The agitators 784A, 784B, 784C, 784D, 784E, 784F, 784G, and 784H are each configured to convey toner in the second toner storage part 812 toward the first toner storage part 811 while agitating the toner.
<12.3.4 Toner First Shutter 785A>
As illustrated in
The projections 851A and 851B are positioned on the peripheral surface of the toner first shutter 785A. The projections 851A and 851B extend from the peripheral surface of the toner first shutter 785A. The projections 851A and 851B may be assembled to the peripheral surface of the toner first shutter 785A.
The projection 851A is positioned at one end portion in the first direction of the toner first shutter 785A. During attachment of the toner container 78 to the drum cartridge 77, the projection 851A is fitted into the hole 73141A (see
The projection 851B is positioned at the other end portion in the first direction of the toner first shutter 785A. During attachment of the toner container 78 to the drum cartridge 77, the projection 851B is fitted into the hole 73141B (see
During attachment of the toner container 78 to the drum cartridge 77, the projections 851A and 851B are fitted respectively into the holes 73141A and 73141B, whereby the toner first shutter 785A is fixed to the drum cartridge 77.
<12.3.5 Toner Second Shutter 785B>
As illustrated in
The projections 852A and 852B are positioned on the peripheral surface of the toner second shutter 785B. The projections 852A and 852B extend from the peripheral surface of the toner second shutter 785B. The projections 852A and 852B may be assembled to the peripheral surface of the toner second shutter 785B.
The projection 852A is positioned at one end portion in the first direction of the toner second shutter 785B. During attachment of the toner container 78 to the drum cartridge 77, the projection 852A is fitted into the hole 73142A (see
The projection 852B is positioned at the other end portion in the first direction of the toner second shutter 785B. During attachment of the toner container 78 to the drum cartridge 77, the projection 852B is fitted into the hole 73142B (see
During attachment of the toner container 78 to the drum cartridge 77, the projections 852A and 852B are fitted respectively into the holes 73142A and 73142B, whereby the toner second shutter 785B is fixed to the drum cartridge 77.
<12.3.6 Toner Third Shutter 785C>
The toner third shutter 785C is positioned at the other end portion in the first direction of the first toner storage part 811. The toner third shutter 785C is positioned on the peripheral surface of the first toner storage part 811. The toner third shutter 785C is configured to open and close the second returned toner receiving port 811C (see
The projections 853A and 853B are positioned on the peripheral surface of the toner third shutter 785C. The projections 853A and 853B extend from the peripheral surface of the toner third shutter 785C. The projections 853A and 853B may be assembled to the peripheral surface of the toner third shutter 785C.
The projection 853A is positioned at one end portion in the first direction of the toner third shutter 785C. During attachment of the toner container 78 to the drum cartridge 77, the projection 853A is fitted into the hole 73143A (see
The projection 853B is positioned at the other end portion in the first direction of the toner third shutter 785C. During attachment of the toner container 78 to the drum cartridge 77, the projection 853B is fitted into the hole 73143B (see
During attachment of the toner container 78 to the drum cartridge 77, the projections 853A and 853B are fitted respectively into the holes 73143A and 73143B, whereby the toner third shutter 785C is fixed to the drum cartridge 77.
<12.3.7 Projections 786A, 786B>
The projection 786A is positioned on an outer surface S71 of the first toner storage part 811. The outer surface S71 is an outer surface positioned on one side in the first direction of the first toner storage part 811. The projection 786A protrudes from the outer surface S71. The projection 786A may be assembled to the outer surface S71. During attachment of the toner container 78 to the drum cartridge 77, the projection 786A is fitted into the guide 7315A (see
The projection 786B is positioned on an outer surface S72 of the first toner storage part 811. The outer surface S72 is an outer surface positioned on the other side in the first direction of the first toner storage part 811. The projection 786B protrudes from the outer surface S72. The projection 786B may be assembled to the outer surface S72. During attachment of the toner container 78 to the drum cartridge 77, the projection 786B is fitted into the guide 7315B (see
<12.3.9 Projections 787A, 787B>
As illustrated in
The projection 787B is positioned on the peripheral surface of the first toner storage part 811. The projection 787B is positioned between the toner first shutter 785A and the toner third shutter 785C in the first direction. The projection 787B is positioned between the toner discharge port 811A (see
<12.4. Attachment of Toner Container 78 to Drum Cartridge 77>
Next, attachment of the toner container 78 to the drum cartridge 77 will described while referring to
In a state where the toner container 78 is detached from the drum cartridge 77 as illustrated in
When attaching the toner container 78 to the drum cartridge 77, a user positions the first toner storage part 811 to the developing housing 731 as illustrated in
More specifically, the user fits the projection 786A (see
As a result, the projections 851A and 851B (see
Hence, the toner first shutter 785A, toner second shutter 785B, and toner third shutter 785C are fixed to the developing housing 731, whereby the first toner storage part 811 is positioned to the developing housing 731. As illustrated in
Further, the projections 787A and 787B (see
Then, as illustrated in
As a result, as illustrated in
Then, as illustrated in
Note that, when the user pivotally moves the toner housing 781 in such a direction that the second toner storage part 812 is separated from the bottom plate 7314 from a state where the toner container 78 is attached to the drum cartridge 77, the developing shutter 734 pivotally moves together with the toner housing 781 to move from its opening position to its closing position. Further, since the toner housing 781 is pivotally moved in such a direction that the second toner storage part 812 is separated from the bottom plate 7314 in a state where the toner first shutter 785A, toner second shutter 785B, and toner third shutter 785C are fixed to the developing housing 731, the toner first shutter 785A moves from its opening position to its closing position relative to the toner housing 781, the toner second shutter 785B moves from its opening position to its closing position relative to the toner housing 781, and the toner third shutter 785C moves from its opening position to its closing position relative to the toner housing 781.
<12.5. Functions and Effects>
(1) According to the cartridge 74, the collected toner from the photosensitive drum 741 can be returned to the developing housing 731 through the collected toner receiving port 731D as illustrated in
With the above configuration, the collected toner can be supplied once again to the photosensitive drum 741 after mixed with unused toner in the developing housing 731 or in the toner container 78.
This eliminates the need to provide in the cartridge 74 a space for storing the collected toner to thereby correspondingly increase the capacity of the toner container 78.
As a result, the capacity of the toner container 78 can be increased while suppressing increase in size of the cartridge 74.
(2) According to the cartridge 74, as illustrated in
(3) As illustrated in
(4) According to the cartridge 74, the developing device 743 includes the developing second conveying member 733B as illustrated in
With this configuration, the collected toner introduced into the developing housing 731 through the collected toner receiving port 731D can be returned smoothly to the toner container 78 by the developing second conveying member 733B.
(5) According to the cartridge 74, in an area outside the developable area, the collected toner can be received from the toner pipe 746.
As a result, in the area outside the developable area, the collected toner in the toner pipe 746 can be returned to the developing housing 731.
Next, an eighth embodiment and modifications thereof will be described while referring to
<13.1. Outline of Image Forming Apparatus 81 according to Eighth Embodiment>
The outline of an image forming apparatus 81 according to the eighth embodiment will be described while referring to
As illustrated in
<13.1.1 Main Body Housing 82>
The main body housing 82 houses therein the sheet accommodation portion 83, drawer 84, cartridges 85Y, 85M, 85C, and 85K, exposing device 86, transfer device 87, and fixing device 88. The main body housing 82 has an opening 821 and includes a cover 822. The cover 822 is movable between a closing position (see
<13.1.2 Sheet Accommodation Portion 83>
As illustrated in
<13.1.3 Drawer 84>
As illustrated in
<13.1.4 Cartridge 85Y>
The cartridge 85Y is attachable to and detachable from the image forming apparatus 81. In more detail, in a state where the drawer 84 is at the outer position (see
As illustrated in
<13.1.4.1 Drum Cartridge 89Y>
The drum cartridge 89Y includes a photosensitive drum 51Y, a charging roller 52Y, and a developing device 53Y. In other words, the cartridge 85Y includes the photosensitive drum 51Y, charging roller 52Y, and developing device 53Y
<13.1.4.1.1 Photosensitive Drum 51Y>
The photosensitive drum 51Y is rotatable about a first axis A81. The first axis A81 extends in a first direction. The photosensitive drum 51Y extends in the first direction. The photosensitive drum 51Y has a cylindrical shape.
<13.1.4.1.2 Charging Roller 52Y>
The charging roller 52Y charges the peripheral surface of the photosensitive drum 51Y. The image forming apparatus 81 may have a scorotron charger in place of the charging roller 52Y.
<13.1.4.1.3 Developing Device 53Y>
The developing device 53Y is configured to supply toner contained in the toner container 90Y to the photosensitive drum 51Y. The developing device 53Y includes a developing housing 531 and a developing roller 532. In other words, the drum cartridge 89Y includes the developing housing 531 and developing roller 532.
The developing housing 531 can store therein toner from the toner container 90Y.
The developing roller 532 is configured to supply toner in the developing housing 531 to the photosensitive drum 51Y. The developing roller 532 is rotatably supported by the developing housing 531. The developing roller 532 is in contact with the photosensitive drum 51Y. The developing roller 532 may be configured to come into contact with and separate from the photosensitive drum 51Y. The developing roller 532 extends in the first direction. The developing roller 532 is rotatable about a developing axis A82. In a state where the cartridge 85Y is attached to the image forming apparatus 81, the developing axis A82 extends in the first direction.
<13.1.4.2 Toner Container 90Y>
The toner container 90Y can store toner therein. The toner container 90Y is attachable to and detachable from the drum cartridge 89Y. In other words, the toner container 90Y is attachable to and detachable from the cartridge 85Y. That is, the toner container 90Y is attachable to and detachable from to the image forming apparatus 81. Accordingly, a state where the cartridge 85Y is attached to the image forming apparatus 81 denotes a state where the drum cartridge 89Y having the toner container 90Y attached thereto is attached to the image forming apparatus 81.
<13.1.5 Cartridges 85M, 85C, 85K>
The cartridge 85M is attachable to and detachable from the image forming apparatus 81. The cartridge 85M includes a drum cartridge 89M and a toner container 90M. The drum cartridge 89M includes a photosensitive drum 51M, a charging roller 52M, and a developing device 53M. In other words, the cartridge 85M includes the photosensitive drum 51M, charging roller 52M, and developing device 53M.
The cartridge 85C is attachable to and detachable from the image forming apparatus 81. The cartridge 85C includes a drum cartridge 89C and a toner container 90C. The drum cartridge 89C includes a photosensitive drum 51C, a charging roller 52C, and a developing device 53C. In other words, the cartridge 85C includes the photosensitive drum 51C, charging roller 52C, and developing device 53C.
The cartridge 85K is attachable to and detachable from the image forming apparatus 81. The cartridge 85K includes a drum cartridge 89K and a toner container 90K. The drum cartridge 89K includes a photosensitive drum 51K, a charging roller 52K, and a developing device 53K. In other words, the cartridge 85K includes the photosensitive drum 51K, charging roller 52K, and developing device 53K.
The cartridges 85M, 85C, and 85K each have the same structure as that of the cartridge 85Y, so description of each of the cartridges 85M, 85C, and 85K will be omitted.
<13.1.6 Exposing Device 86>
The exposing device 86 is configured to expose the peripheral surfaces of the photosensitive drums 51Y, 51M, 51C, and 51K in a state where the cartridges 85Y, 85M, 85C, and 85K are attached to the image forming apparatus 81. In more detail, the exposing device 86 is configured to expose the peripheral surface of the photosensitive drum 51Y charged by the charging roller 52Y. The exposing device 86 is configured to expose the peripheral surface of the photosensitive drum 51M charged by the charging roller 52M. The exposing device 86 is configured to expose the peripheral surface of the photosensitive drum 51C charged by the charging roller 52C. The exposing device 86 is configured to expose the peripheral surface of the photosensitive drum 51K charged by the charging roller 52K. In the present embodiment, the exposing device 86 is a laser scan unit.
<13.1.7 Transfer Device 87>
The transfer device 87 is positioned below the photosensitive drums 51Y, 51M, 51C, and 51K in a state where the cartridges 85Y, 85M, 85C, and 85K are attached to the image forming apparatus 81. The transfer device 87 includes a belt 71 and a plurality of transfer rollers 72Y, 72M, 72C, and 72K.
In a state where the cartridges 85Y, 85M, 85C, and 85K are attached to the image forming apparatus 81, the belt 71 is in contact with the photosensitive drums 51Y, 51M, 51C, and 51K. The belt 71 is configured to convey the sheet S fed from the sheet accommodation portion 83 toward the fixing device 88. The sheet S fed from the sheet accommodation portion 83 passes between the belt 71 and photosensitive drums 51Y, 51M, 51C, and 51K.
The transfer roller 72Y is configured to transfer toner on the photosensitive drum 51Y to the sheet S being conveyed by the belt 71. The transfer roller 72M is configured to transfer toner on the photosensitive drum 51M to the sheet S being conveyed by the belt 71. The transfer roller 72C is configured to transfer toner on the photosensitive drum 51C to the sheet S being conveyed by the belt 71. The transfer roller 72K is configured to transfer toner on the photosensitive drum 51K to the sheet S being conveyed by the belt 71.
<13.1.8 Fixing Device 88>
The fixing device 88 is configured to fix toner to the sheet S. In the present embodiment, the fixing device 88 applies heat and pressure to the sheet S having toner transferred thereon to fix the toner to the sheet S. The sheet S that has passed through the fixing device 88 is discharged to the upper surface of the main body housing 82.
<13.2. Details of Drum Cartridge 89Y>
In the present disclosure, in a state where the cartridge 85Y is attached to the image forming apparatus 81, the cartridge 85Y can return toner in the developing device 53Y to the toner container 90Y. In the following description of this embodiment, toner returned from the developing device 53Y to the toner container 90Y is defined as “retuned toner”.
In the present disclosure, in a state where the cartridge 85Y is attached to the image forming apparatus 81, toner can be circulated between the developing device 53Y and the toner container 90Y in the cartridge 85Y. In a state where the cartridge 85Y is attached to the image forming apparatus 81, the returned toner can be mixed with unused toner in both the developing device 53Y and the toner container 90Y and supplied once again to the photosensitive drum 51Y. In this embodiment, the unused toner refers to toner that has never been supplied to the photosensitive drum 51Y.
Next, the drum cartridge 89Y will be described while referring to
As illustrated in
<13.2.1 Drum Frame 59>
As illustrated in
The drum side plate 541A is positioned at one end portion in the first direction of the drum frame 59. The drum side plate 541A supports one end portion in the first direction of the photosensitive drum 51Y. As illustrated in
The hole 542A is positioned separated from the photosensitive drum 51Y in a direction connecting the first axis A81 and the developing axis A82. The hole 542A is an elongated hole. The hole 542A extends in the direction connecting the first axis A81 and the developing axis A82.
The hole 543A is positioned between the photosensitive drum 51Y and the hole 542A in the direction connecting the first axis A81 and the developing axis A82. The hole 543A is an elongated hole. The hole 543A extends in the direction connecting the first axis A81 and the developing axis A82.
As illustrated in
The hole 542B is positioned separated from the photosensitive drum 51Y in the direction connecting the first axis A81 and the developing axis A82. Like the hole 542A (see
The hole 543B is positioned between the photosensitive drum 51Y and the hole 542B in the direction connecting the first axis A81 and the developing axis A82. Like the hole 543A (see
<13.2.2 Details of Developing Device 53Y>
As illustrated in
<13.2.2.1 Developing Housing 531>
As illustrated in
<13.2.2.1.1 Developing Side Plates 5311A, 5311B>
The developing side plate 5311A is positioned at one end portion in the first direction of the developing housing 531. As illustrated in
The guide 5315A is configured to guide a projection 66A (see
The developing side plate 5311B is positioned at the other end portion in the first direction of the developing housing 531. The developing side plate 5311B is positioned separated from the developing side plate 5311A in the first direction. The developing side plate 5311B is positioned between the developing side plate 5311A and the drum side plate 541B in the first direction. The developing side plate 5311B supports the other end portion in the first direction of the developing roller 532. The developing side plates 5311A and 5311B support respectively the one end portion and the other end portion in the first direction of the developing roller 532, whereby the developing roller 532 is supported by the developing housing 531. As illustrated in
The guide 5315B is configured to guide a projection 66B (see
<13.2.2.1.2 Main Body Part 5312 >
As illustrated in
As illustrated in
The second developing chamber 530B is another inner space of the main body part 5312. The second developing chamber 530B is positioned between the developing side plate 5311A (see
The developing partition wall 530C is positioned between the first and second developing chambers 530A and 530B. The developing partition wall 530C separates the first and second developing chambers 530A and 530B from each other. As illustrated in
The developing passage port 530D allows toner to pass therethrough from the first developing chamber 530A to the second developing chamber 530B. Thus, the second developing chamber 530B is communicated with the first developing chamber 530A. The developing passage port 530D is positioned separated from the toner receiving port 531A (see
The developing passage port 530E (see
As illustrated in
As illustrated in
The second toner return port 531C is positioned on the opposite side of the toner receiving port 531A from the toner return port 531B in the first direction. The second toner return port 531C is positioned separated from the toner receiving port 531A in the first direction. The second toner return port 531C is positioned separated from the developing passage port 530E (see
As illustrated in
The hole 5312B (see
The hole 5312C is positioned between the developing side plate 5311A and the hole 5312A in the first direction.
The hole 5312D is positioned between the developing side plate 5311A and the hole 5312A in the first direction. The hole 5312D is positioned separated from the hole 5312C in the first direction. The hole 5312D is positioned on the opposite side of the toner return port 531B from the hole 5312C in the first direction.
The hole 5312E (see
The hole 5312F is positioned between the hole 5312E and the developing side plate 5311B in the first direction. The hole 5312F is positioned separated from the hole 5312E in the first direction. The hole 5312F is positioned on the opposite side of the second toner return port 531C from the hole 5312E in the first direction.
<13.2.2.1.3 Protruding Part 5313>
As illustrated in
The collected toner receiving port 531D is positioned on the opposite side of the developing side plate 5311A from the developing side plate 5311B in the first direction. That is, the collected toner receiving port 531D is positioned at the one end portion in the first direction of the developing housing 531. The collected toner receiving port 531D is positioned outside a developable area in the first direction. In this embodiment, the developable area refers to an area where the developing roller 532 can supply toner to the photosensitive drum 51Y. The collected toner receiving port 531D can receive the collected toner from the toner pipe 56 (see
<13.2.2.1.4 Bottom Plate 5314>
The bottom plate 5314 is positioned between the developing side plate 5311A and the developing side plate 5311B in the first direction. The bottom plate 5314 extends in the first direction. One end portion in the first direction of the bottom plate 5314 is connected to the developing side plate 5311A. The other end portion in the first direction of the bottom plate 5314 is connected to the developing side plate 5311B.
<13.2.2.2 First Developing Conveying Member 533>
The first developing conveying member 533 is positioned inside the developing housing 531. In more detail, the first developing conveying member 533 is positioned inside the first developing chamber 530A. The first developing conveying member 533 includes the first conveying part 533A and the second conveying part 533B. In other words, the developing device 53Y includes the first conveying part 533A and second conveying part 533B.
<13.2.2.2.1 First Conveying Part 533A>
The first conveying part 533A is positioned inside the first developing chamber 530A. The first conveying part 533A is configured to convey toner in the first developing chamber 530A in the first direction. The first conveying part 533A is configured to convey toner in the first developing chamber 530A from the toner receiving port 531A (see
<13.2.2.2.2 Second Conveying Part 533B>
The second conveying part 533B is positioned inside the first developing chamber 530A. The second conveying part 533B is configured to convey toner in the first developing chamber 530A in the first direction. The second conveying part 533B is configured to convey toner in the first developing chamber 530A from the toner receiving port 531A (see
<13.2.2.3 Second Developing Conveying Member 534>
The second developing conveying member 534 is positioned inside the developing housing 531. In more detail, the second developing conveying member 534 is positioned inside the second developing chamber 530B. The second developing conveying member 534 includes the first conveying part 534A, a second conveying part 534B, and the third conveying part 534C. In other words, the developing device 53Y includes the first conveying part 534A, second conveying part 534B, and third conveying part 534C.
<13.2.2.3.1 First Conveying Part 534A>
The first conveying part 534A is positioned inside the second developing chamber 530B. The first conveying part 534A is configured to convey toner in the second developing chamber 530B in the first direction. The first conveying part 534A is configured to convey toner in the second developing chamber 530B from the developing passage port 530D toward the toner return port 531B. The first conveying part 534A extends in the first direction. The first conveying part 534A extends from the developing passage port 530D to the toner return port 531B. The first conveying part 534A has the upstream end E85 and the downstream end E86 in the toner conveying direction from the developing passage port 530D toward the toner return port 531B. In the present embodiment, the first conveying part 534A is an auger screw. The first conveying part 534A is rotatable about an axis A84. The axis A84 extends in the first direction.
<13.2.2.3.2 Second Conveying Part 534B>
The second conveying part 534B is positioned inside the protruding part 5313. The second conveying part 534B is configured to convey toner in the protruding part 5313 in the first direction. The second conveying part 534B is configured to convey toner in the protruding part 5313 from the collected toner receiving port 531D toward the second developing chamber 530B. The second conveying part 534B extends in the first direction. The second conveying part 534B extends from the collected toner receiving port 531D to the second developing chamber 530B. In the present embodiment, the second conveying part 534B is an auger screw. The second conveying part 534B is connected to the upstream end E85 of the first conveying part 534A. The second conveying part 534B is rotatable together with the first conveying part 534A. The second conveying part 534B is rotatable about the axis A84.
<13.2.2.3.3 Third Conveying Part 534C>
The third conveying part 534C is positioned inside the second developing chamber 530B. The third conveying part 534C is configured to convey toner in the second developing chamber 530B in the first direction. The third conveying part 534C is configured to convey toner in the second developing chamber 530B from the developing passage port 530E toward the second toner return port 531C (see
<13.2.2.4 Developing Shutter 535>
As illustrated in
<13.2.2.4.1 Developing First Shutter 535A>
The developing first shutter 535A is configured to open and close the toner receiving port 531A. In a state where the developing shutter 535 is at the closing position, the developing first shutter 535A closes the toner receiving port 531A. In a state where the developing shutter 535 is at the opening position, the developing first shutter 535A opens the toner receiving port 531A, i.e., the toner receiving port 531A is open. The developing first shutter 535A is positioned at the center portion in the first direction of the developing shutter 535. The developing first shutter 535A extends in the first direction.
<13.2.2.4.2 Developing Second Shutter 535B>
The developing second shutter 535B is configured to open and close the toner return port 531B. In a state where the developing shutter 535 is at the closing position, the developing second shutter 535B closes the toner return port 531B. In a state where the developing shutter 535 is at the opening position, the developing second shutter 535B opens the toner return port 531B, i.e., the toner return port 531B is opened. The developing second shutter 535B is positioned between the developing first shutter 535A and the developing side plate 5311A in the first direction. The developing second shutter 535B is positioned separated from the developing first shutter 535A in the first direction. The developing second shutter 535B extends in the first direction.
<13.2.2.4.3 Developing Third Shutter 535C>
The developing third shutter 535C is configured to opens and close the second toner return port 531C. As illustrated in
<13.2.2.4.4 Connection Parts 535D, 535E>
The connection part 535D connects the developing first shutter 535A and the developing second shutter 535B. The connection part 535D is positioned between the developing first shutter 535A and the developing second shutter 535B in the first direction. The connection part 535D extends in the first direction. One end portion in the first direction of the connection part 535D is connected to the developing second shutter 535B. The other end portion in the first direction of the connection part 535D is connected to the developing first shutter 535A.
The connection part 535E connects the developing first shutter 535A and the developing third shutter 535C. The connection part 535E is positioned between the developing first shutter 535A and the developing third shutter 535C in the first direction. The connection part 535E extends in the first direction. One end portion in the first direction of the connection part 535E is connected to the developing first shutter 535A. The other end portion in the first direction of the connection part 535E is connected to the developing third shutter 535C.
<13.2.2.4.5 Holes 535F, 535G>
The hole 535F is positioned at one end portion in the first direction of the developing shutter 535. The hole 535F is positioned on the opposite side of the developing second shutter 535B from the developing first shutter 535A in the first direction. The hole 535F is positioned separated from the developing second shutter 535B in the first direction.
The hole 535G is positioned at the other end portion in the first direction of the developing shutter 535. The hole 535G is positioned on the opposite side of the developing third shutter 535C from the developing first shutter 535A in the first direction. The hole 535G is positioned separated from the developing third shutter 535C in the first direction.
<13.2.2.5 Projections 536A, 536B, 537A, 537B>
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The projection 536A is fitted in the hole 542A of the drum side plate 541A, the projection 536B is fitted in the hole 542B of the drum side plate 541B, the projection 537A is fitted in the hole 543A of the drum side plate 541A, and the projection 537B is fitted in the hole 543B of the drum side plate 541B, whereby the developing device 53Y is supported by the drum side plate 541A and drum side plate 541B so as to be movable relative to the photosensitive drum 51Y.
The developing device 53Y is movable in the direction connecting the first axis A81 and the developing axis A82. The direction connecting the first axis A81 and the developing axis A82 is defined as the moving direction of the developing device 53Y.
<13.2.3 Drum Cleaner 55 >
As illustrated in
The drum cleaner 55 includes a cleaner housing 554 and a cleaning member 555.
The cleaner housing 554 is positioned between the drum side plates 541A (see
The cleaning member 555 is assembled to the cleaner housing 554. The cleaning member 555 extends in the first direction. The cleaning member 555 has a plate-like shape. The cleaning member 555 is configured to clean the peripheral surface of the photosensitive drum 51Y. In more detail, the edge of the cleaning member 555 contacts the peripheral surface of the photosensitive drum 51Y. When the photosensitive drum 51Y rotates, toner on the peripheral surface of the photosensitive drum 51Y contacts the edge of the cleaning member 555 to be removed from the peripheral surface of the photosensitive drum 51Y. The removed toner passes through the opening 556 and then is stored in the cleaner housing 554.
<13.2.4 Toner Pipe 56 >
As illustrated in
The toner pipe 56 has a first end portion 56C and a second end portion 56D. The first end portion 56C is connected to the drum cleaner 55. In more detail, the first end portion 56C is connected to the one end portion in the first direction of the cleaner housing 554. Hence, the toner pipe 56 is communicated with the cleaner housing 554. The second end portion 56D is connected to the protruding part 5313 of the developing housing 531. In other words, the toner pipe 56 is connected to the developing housing 531 of the developing device 53Y. Note that, the toner pipe 56 may be configured to be connected to the toner container 90Y, not to the developing device 53Y. The toner pipe 56 has a collected toner discharge port 561. The collected toner discharge port 561 is a port through which the collected toner in the toner pipe 56 can be discharged. The collected toner discharge port 561 is communicated with the collected toner receiving port 531D of the developing housing 531.
<13.2.5 Seal Member 57>
As illustrated in
<13.2.6 Collected Toner Conveying Member 58>
The collected toner conveying member 58 is positioned inside the toner pipe 56. The collected toner conveying member 58 is configured to convey the collected toner in the toner pipe 56. In more detail, the collected toner conveying member 58 is configured to convey toner in the toner pipe 56 toward the collected toner discharge port 561. In the present embodiment, the collected toner conveying member 58 is a belt conveyer.
<13.3. Toner Container 90Y>
Next, the toner container 90Y will be described while referring to
As illustrated in
<13.3.1 Toner Housing 61>
As illustrated in
<13.3.1.1 Toner Side Plates 611A, 611B>
The toner side plate 611A is positioned at one end portion in the first direction of the toner housing 61. The toner side plate 611A extends in a direction crossing the first direction. Preferably, the toner side plate 611A extends in a direction orthogonal to the first direction.
The toner side plate 611B is positioned at the other end portion in the first direction of the toner housing 61. The toner side plate 611B is positioned separated from the toner side plate 611A in the first direction. The toner side plate 611B extends in a direction crossing the first direction. Preferably, the toner side plate 611B extends in a direction orthogonal to the first direction.
<13.3.1.2 First Storage Chamber 612>
The first storage chamber 612 is positioned between the toner side plate 611A and the toner side plate 611B in the first direction. The first storage chamber 612 stores therein toner to be supplied to the second storage chamber 613. The first storage chamber 612 extends in the first direction. The first storage chamber 612 includes a first section 6121, a second section 6122, a third section 6123, and a fourth section 6124.
The first section 6121 is positioned at one end portion in the first direction of the first storage chamber 612. The first section 6121 extends in the first direction. The first section 6121 is communicated with the fourth storage chamber 615. The first section 6121 is communicated with the third storage chamber 614 through the fourth storage chamber 615.
The second section 6122 is positioned between the first section 6121 and the toner side plate 611B in the first direction. The second section 6122 is positioned separated from the first section 6121 in the first direction. The second section 6122 extends in the first direction. The second section 6122 is communicated with the fourth storage chamber 615. The second section 6122 is communicated with the third storage chamber 614 through the fourth storage chamber 615.
The third section 6123 is positioned between the second section 6122 and the toner side plate 611B in the first direction. The third section 6123 is positioned separated from the second section 6122 in the first direction. The third section 6123 extends in the first direction. The third section 6123 is communicated with the fourth storage chamber 615. The third section 6123 is communicated with the third storage chamber 614 through the fourth storage chamber 615.
The fourth section 6124 is positioned at the other end portion in the first direction of the first storage chamber 612. The fourth section 6124 is positioned separated from the third section 6123 in the first direction. The fourth section 6124 extends in the first direction. The fourth section 6124 is communicated with the fourth storage chamber 615. The fourth section 6124 is communicated with the third storage chamber 614 through the fourth storage chamber 615.
<13.3.1.3 Second Storage Chamber 613>
The second storage chamber 613 is positioned between the toner side plate 611A and the toner side plate 611B in the first direction. The second storage chamber 613 stores therein toner to be supplied to the developing housing 531 (see
The first section 6131 is positioned at one end portion in the first direction of the second storage chamber 613. The first section 6131 extends in the first direction. The first section 6131 is communicated with the first section 6121 of the first storage chamber 612 through a second passage port 616C. In other words, the second storage chamber 613 is communicated with the first storage chamber 612.
The second section 6132 is positioned between the first section 6131 and the toner side plate 611B in the first direction. The second section 6132 extends in the first direction. The second section 6132 is communicated with the second section 6122 of the first storage chamber 612 through a first passage port 616A. The second section 6132 is communicated with the third section 6123 of the first storage chamber 612 through a first passage port 616B (see
The third section 6133 is positioned at the other end portion in the first direction of the second storage chamber 613. The third section 6133 extends in the first direction. The third section 6133 is communicated with the fourth section 6124 of the first storage chamber 612 through a second passage port 616D (see
<3.1.4 Third Storage Chamber 614>
The third storage chamber 614 is positioned between the toner side plate 611A and the toner side plate 611B in the first direction. The third storage chamber 614 stores therein toner to be supplied to the first storage chamber 612. The third storage chamber 614 extends in the first direction. In a state where the toner container 90Y is attached to the drum cartridge 89Y and the cartridge 85Y is attached to the image forming apparatus 81, the third storage chamber 614 is positioned further upward than the first storage chamber 612. The third storage chamber 614 has a larger capacity than the first and second storage chambers 612 and 613.
<13.3.1.5 Fourth Storage Chamber 615>
As illustrated in
<13.3.1.6 Toner Partition Wall 616>
As illustrated in
The first passage port 616A is positioned between the toner discharge port 617A and the returned toner receiving port 617B in the first direction. The first passage port 616A allows toner to pass therethrough from the first storage chamber 612 to the second storage chamber 613. In more detail, the first passage port 616A allows toner to pass therethrough from the second section 6122 of the first storage chamber 612 to the second section 6132 of the second storage chamber 613.
The first passage port 616B is positioned between the toner discharge port 617A and the second returned toner receiving port 617C in the first direction. The first passage port 616B is positioned separated from the first passage port 616A in the first direction. The first passage port 616B allows toner to pass therethrough from the first storage chamber 612 to the second storage chamber 613. In more detail, the first passage port 616B allows toner to pass therethrough from the third section 6123 of the first storage chamber 612 to the second section 6132 of the second storage chamber 613.
The second passage port 616C is positioned at one end portion in the first direction of the toner partition wall 616. The second passage port 616C is positioned separated from the returned toner receiving port 617B in the first direction. The second passage port 616C allows toner to pass therethrough from the second storage chamber 613 to the first storage chamber 612. In more detail, the second passage port 616C allows toner to pass therethrough from the first section 6131 of the second storage chamber 613 to the first section 6121 of the first storage chamber 612.
The second passage port 616D is positioned at the other end portion in the first direction of the toner partition wall 616. The second passage port 616D is positioned separated from the second returned toner receiving port 617C in the first direction. The second passage port 616D allows toner to pass therethrough from the second storage chamber 613 to the first storage chamber 612. In more detail, the second passage port 616D allows toner to pass therethrough from the third section 6133 of the second storage chamber 613 to the fourth section 6124 of the first storage chamber 612.
<13.3.1.7 Toner Discharge Port 617A, Returned Toner Receiving Port 617B, Second Returned Toner Receiving Port 617C>
The toner discharge port 617A is a port through which toner in the toner container 90Y can be discharged. In more detail, toner in the second section 6132 of the second storage chamber 613 can be discharged through the toner discharge port 617A. The toner discharge port 617A is positioned at the center portion in the first direction of the second storage chamber 613. The toner discharge port 617A is communicated with the inner space of the second section 6132 of the second storage chamber 613. In other words, the toner discharge port 617A is communicated with the inner space of the second storage chamber 613.
The returned toner receiving port 617B can receive the returned toner. The returned toner receiving port 617B can receive the returned toner returned from the toner return port 531B (see
The second returned toner receiving port 617C can receive the returned toner. The second returned toner receiving port 617C can receive the returned toner returned from the second toner return port 531C (see
<13.3.2 Toner Conveying Member 62>
The toner conveying member 62 is positioned inside the second storage chamber 613. The toner conveying member 62 includes two first toner conveying members 62A, 62B and two second toner conveying members 62C, 62D. In other words, the toner container 90Y includes the two first toner conveying members 62A, 62B and the two second toner conveying members 62C, 62D.
The first toner conveying member 62A is configured to convey toner in the second storage chamber 613 in the first direction. In more detail, the first toner conveying member 62A is configured to convey toner in the first section 6131 of the second storage chamber 613 in the first direction. The first toner conveying member 62A is configured to convey toner from the returned toner receiving port 617B toward the second passage port 616C. The first toner conveying member 62A extends in the first direction. The first toner conveying member 62A extends from the returned toner receiving port 617B to the second passage port 616C in the first direction. In the present embodiment, the first toner conveying member 62A is an auger screw. The first toner conveying member 62A is rotatable about an axis A85. The axis A85 extends in the first direction.
The first toner conveying member 62B is configured to convey toner in the second storage chamber 613 in the first direction. In more detail, the first toner conveying member 62B is configured to convey toner in the third section 6133 of the second storage chamber 613 in the first direction. The first toner conveying member 62B is configured to convey toner from the second returned toner receiving port 617C toward the second passage port 616D. The first toner conveying member 62B extends in the first direction. The first toner conveying member 62B extends from the second returned toner receiving port 617C to the second passage port 616D in the first direction. In the present embodiment, the first toner conveying member 62B is an auger screw. The first toner conveying member 62B is rotatable together with the first toner conveying member 62A. The first toner conveying member 62B is rotatable about the axis A85.
The second toner conveying member 62C is configured to convey toner in the second storage chamber 613 in the first direction. In more detail, the second toner conveying member 62C is configured to convey toner in the second section 6132 of the second storage chamber 613 in the first direction. The second toner conveying member 62C is configured to convey toner from the first passage port 616A toward the toner discharge port 617A. The second toner conveying member 62C extends in the first direction. The second toner conveying member 62C extends from the first passage port 616A to the toner discharge port 617A in the first direction. In the present embodiment, the second toner conveying member 62C is an auger screw. The second toner conveying member 62C is rotatable together with the first toner conveying members 62A and 62B. The second toner conveying member 62C is rotatable about the axis A85.
The second toner conveying member 62D is configured to convey toner in the second storage chamber 613 in the first direction. In more detail, the second toner conveying member 62D is configured to convey toner in the second section 6132 of the second storage chamber 613 in the first direction. The second toner conveying member 62D is configured to convey toner from the first passage port 616B toward the toner discharge port 617A. The second toner conveying member 62D extends in the first direction. The second toner conveying member 62D extends from the first passage port 616B to the toner discharge port 617A in the first direction. In the present embodiment, the second toner conveying member 62D is an auger screw. The second toner conveying member 62D is rotatable together with the first toner conveying members 62A, 62B and second toner conveying member 62C. The second toner conveying member 62D is rotatable about the axis A85.
<13.3.3 Toner Conveying Member 63>
The toner conveying member 63 is positioned inside the first storage chamber 612. The toner conveying member 63 includes two third toner conveying members 63A, 63B and two fourth toner conveying members 63C, 63D. In other words, the toner container 90Y includes the two third toner conveying members 63A, 63B and the two fourth toner conveying members 63C, 63D.
The third toner conveying member 63A is configured to convey toner in the first storage chamber 612 in the first direction. In more detail, the third toner conveying member 63A is configured to convey toner in the second section 6122 in the first direction. The third toner conveying member 63A is configured to convey toner toward the first passage port 616A. In more detail, the third toner conveying member 63A is configured to convey toner toward the first passage port 616A positioned at one end side in the first direction of the second section 6122 from the other end side in the first direction of the second section 6122. The third toner conveying member 63A extends in the first direction. In the present embodiment, the third toner conveying member 63A is an auger screw. The third toner conveying member 63A is rotatable about an axis A86. The axis A86 extends in the first direction.
The third toner conveying member 63B is configured to convey toner in the first storage chamber 612 in the first direction. In more detail, the third toner conveying member 63B is configured to convey toner in the third section 6123 in the first direction. The third toner conveying member 63B is configured to convey toner toward the first passage port 616B. In more detail, the third toner conveying member 63B is configured to convey toner from one end side in the first direction of the third section 6123 toward the first passage port 616B positioned at the other end side in the first direction of the third section 6123. The third toner conveying member 63B extends in the first direction. In the present embodiment, the third toner conveying member 63B is an auger screw. The third toner conveying member 63B is rotatable together with the third toner conveying member 63A. The third toner conveying member 63B is rotatable about the axis A86.
The fourth toner conveying member 63C is configured to convey toner in the first storage chamber 612 in the first direction. In more detail, the fourth toner conveying member 63C is configured to convey toner in the first section 6121 in the first direction. The fourth toner conveying member 63C is configured to convey toner from the second passage port 616C positioned at one end side in the first direction of the first section 6121 toward the other end side in the first direction of the first section 6121. The fourth toner conveying member 63C extends in the first direction. In the present embodiment, the fourth toner conveying member 63C is an auger screw. The fourth toner conveying member 63C is rotatable together with the third toner conveying members 63A and 63B. The fourth toner conveying member 63C is rotatable about the axis A86.
The fourth toner conveying member 63D is configured to convey toner in the first storage chamber 612 in the first direction. In more detail, the fourth toner conveying member 63D is configured to convey toner in the fourth section 6124 in the first direction. The fourth toner conveying member 63D is configured to convey toner toward one end side in the first direction of the fourth section 6124 from the second passage port 616D positioned at the other end side in the first direction of the fourth section 6124. The fourth toner conveying member 63D extends in the first direction. In the present embodiment, the fourth toner conveying member 63D is an auger screw. The fourth toner conveying member 63D is rotatable together with the third toner conveying members 63A, 63B and fourth toner conveying member 63C. The fourth toner conveying member 63D is rotatable about the axis A86.
<13.3.4 Agitator 64>
As illustrated in
<13.3.5 Toner First Shutter 65A>
As illustrated in
The projection 651A is positioned on the peripheral surface of the toner first shutter 65A. The projection 651A extends from the peripheral surface of the toner first shutter 65A. The projection 651A may be assembled to the peripheral surface of the toner first shutter 65A. The projection 651A is positioned at one end portion in the first direction of the toner first shutter 65A. As illustrated in
As illustrated in
The projections 651A and 651B are fitted respectively into the holes 5312A and 5312B of the drum cartridge 89Y during attachment of the toner container 90Y to the drum cartridge 89Y, whereby the toner first shutter 65A is fixed to the drum cartridge 89Y.
<13.3.6 Toner Second Shutter 65B>
The toner second shutter 65B is positioned between the toner side plate 611A and the toner discharge port 617A. The toner second shutter 65B is positioned separated from the toner discharge port 617A in the first direction. The toner second shutter 65B is positioned on the peripheral surface of the second storage chamber 613. The toner second shutter 65B is configured to open and close the returned toner receiving port 617B. In more detail, like the toner first shutter 65A, the toner second shutter 65B is movable between a closing position and an opening position along the peripheral surface of the second storage chamber 613. In a state where the toner second shutter 65B is at the closing position, the toner second shutter 65B closes the returned toner receiving port 617B. In a state where the toner second shutter 65B is at the opening position, the toner second shutter 65B opens the returned toner receiving port 617B, i.e., the returned toner receiving port 617B is open. The toner second shutter 65B includes two projections 652A and 652B.
The projection 652A is positioned on the peripheral surface of the toner second shutter 65B. The projection 652A extends from the peripheral surface of the toner second shutter 65B. The projection 652A may be assembled to the peripheral surface of the toner second shutter 65B. The projection 652A is positioned at one end portion in the first direction of the toner second shutter 65B. As illustrated in
As illustrated in
The projections 652A and 652B are fitted respectively into the holes 5312C and 5312D of the drum cartridge 89Y during attachment of the toner container 90Y to the drum cartridge 89Y, whereby the toner second shutter 65B is fixed to the drum cartridge 89Y.
<13.3.7 Toner Third Shutter 65C>
The toner third shutter 65C is positioned between the toner side plate 611B and the toner discharge port 617A. The toner third shutter 65C is positioned separated from the toner discharge port 617A in the first direction. The toner third shutter 65C is positioned on the peripheral surface of the second storage chamber 613. The toner third shutter 65C is configured to open and close the second returned toner receiving port 617C. In more detail, like the toner first shutter 65A and toner second shutter 65B, the toner third shutter 65C is movable between a closing position and an opening position along the peripheral surface of the second storage chamber 613. As illustrated in
As illustrated in
As illustrated in
The projections 653A and 653B are fitted respectively into the holes 5312E and 5312F of the drum cartridge 89Y during attachment of the toner container 90Y to the drum cartridge 89Y, whereby the toner third shutter 65C is fixed to the drum cartridge 89Y.
<13.3.8 Projections 66A, 66B>
The projection 66A is positioned on an outer surface S81 of the toner housing 61. The outer surface S81 is an outer surface positioned on one side in the first direction of the toner housing 61. The projection 66A protrudes from the outer surface S81. The projection 66A may be assembled to the outer surface S81. During attachment of the toner container 90Y to the drum cartridge 89Y, the projection 66A is fitted into the guide 5315A (see
The projection 66B is positioned on an outer surface S82 of the toner housing 61. The outer surface S82 is an outer surface positioned on the other side in the first direction of the toner housing 61. The projection 66B protrudes from the outer surface S82. The projection 66B may be assembled to the outer surface S82. During attachment of the toner container 90Y to the drum cartridge 89Y, the projection 66B is fitted into the guide 5315B (see
<13.3.9 Projections 67A, 67B>
As illustrated in
As illustrated in
<13.4. Attachment of Toner Container 90Y to Drum Cartridge 89Y>
Next, attachment of the toner container 90Y to the drum cartridge 89Y will be described with reference to
In a state where the toner container 90Y is detached from the drum cartridge 89Y, the developing shutter 535 is positioned at its closing position (see
When attaching the toner container 90Y to the drum cartridge 89Y, a user positions the second storage chamber 613 to the developing housing 531 as illustrated in
In more detail, the user fits the projections 66A and 66B (see
As a result, the projection 651A (see
Hence, the toner first shutter 65A, toner second shutter 65B, and toner third shutter 65C are fixed to the developing housing 531, whereby the second storage chamber 613 is positioned to the developing housing 531.
Then, as illustrated in
As a result, the developing shutter 535 is pushed by the projections 67A (see
Then, as illustrated in
When the user pivotally moves the toner housing 61 in such a direction that the first storage chamber 612 and third storage chamber 614 are separated from the bottom plate 5314 from a state where the toner container 90Y is attached to the drum cartridge 89Y, the developing shutter 535 is pushed by the projection 67A (see
<13.5. Functions and Effects>
Here, in a conventional drum cartridge including a toner cartridge and a developing device, when the amount of toner supplied from the toner cartridge to the developing device is excessively larger than the amount of toner supplied from the developing device to a photosensitive drum, a certain amount of toner may stagnate or staying in the developing device. The toner stagnating in the developing device is deteriorated while being repetitively charged, with the result that the chargeability of the toner tends to decrease. Hence, when the amount of deteriorated toner increases in the developing device, image quality may be degraded.
However, the cartridge 85Y according to the eighth embodiment can suppress toner from stagnating or staying in the developing device 53Y.
(1) According to the cartridge 85Y, as illustrated in
This allows toner to be circulated between the developing housing 531 and the toner container 90Y.
Hence, toner can be suppressed from stagnating or staying in the developing housing 531.
(2) According to the cartridge 85Y, as illustrated in
Hence, the returned toner that has been introduced into the toner container 90Y through the returned toner receiving port 617B can be suppressed from being accumulated around the returned toner receiving port 617B. Accordingly, the returned toner from the developing device 53Y can be returned smoothly to the toner container 90Y through the returned toner receiving port 617B.
(3) According to the cartridge 85Y, as illustrated in
Hence, in the developing device 53Y, toner can be conveyed smoothly toward the toner return port 531B. Accordingly, toner deteriorated in the first developing chamber 530A of the developing device 53Y can be returned from the toner return port 531B to the toner container 90Y through the second developing chamber 530B and can be mixed with unused toner in the toner container 90Y. As a result, image quality degradation due to the progress of toner deterioration in the developing device 53Y can be suppressed.
(4) According to the cartridge 85Y, as illustrated in
With the above configuration, the collected toner from the photosensitive drum 51Y can be returned to the developing housing 531 through the collected toner receiving port 531D, mixed with unused toner, and supplied once again to the photosensitive drum 51Y.
As illustrated in
The image forming apparatus 81 according to this modification includes a main body housing 82A in place of the main body housing 82. The main body housing 82A includes a cover 822A and has an opening 821A. The opening 821A is positioned at the upper end portion of the main body housing 82A.
The cover 822A is movable between a closing position (see
The exposing heads 86Y, 86M, 86C, and 86K are assembled to the cover 822A. The exposing head 86Y exposes the peripheral surface of the photosensitive drum 51Y. The exposing head 86M exposes the peripheral surface of the photosensitive drum 51M. The exposing head 86C exposes the peripheral surface of the photosensitive drum 51C. The exposing head 86K exposes the peripheral surface of the photosensitive drum 51K.
In this modification as well, the same functions and effects as achieved in the above embodiment can be obtained.
The present disclosure includes the following aspects.
(Aspect 1) According to aspect 1, the present disclosure provides a cartridge attachable to and detachable from an image forming apparatus. The cartridge includes a photosensitive drum, a toner container, a developing device, a drum cleaner, and a toner pipe. The photosensitive drum is rotatable about a first axis extending in a first direction. The toner container is configured to store toner therein. The developing device configured to supply toner stored in the toner container to the photosensitive drum. The developing device includes a developing housing and a developing roller. The developing housing is configured to store therein toner supplied from the toner container. The developing roller is supported by the developing housing so as to be rotatable about a developing axis. The developing axis is positioned further downward than the first axis in a state where the cartridge is attached to the image forming apparatus. The drum cleaner is configured to clean a peripheral surface of the photosensitive drum. The drum cleaner is positioned further upward than the photosensitive drum in a state where the cartridge is attached to the image forming apparatus. The toner pipe connected to the developing housing. The toner pipe allows collected toner to pass therethrough. The collected toner is toner that has been removed from the peripheral surface of the photosensitive drum by the drum cleaner. The toner container has a toner discharge port and a returned toner receiving port. The toner discharge port is a port for discharging toner stored in the toner container. The returned toner receiving port is a port for receiving returned toner. The returned toner is toner that is returned from the developing device to the toner container. The developing housing has a toner receiving port, a collected toner receiving port, a toner return port. The toner receiving port is a port for receiving toner discharged from the toner discharge port. The collected toner receiving port is a port for receiving the collected toner from the toner pipe. The toner return port is a port for returning toner to the returned toner receiving port. The toner pipe has one end portion connected to the drum cleaner and another end portion connected to the developing housing. The another end portion of the toner pipe is positioned further downward than the one end portion of the toner pipe in a state where the cartridge is attached to the image forming apparatus.
(Aspect 2) In the cartridge according to aspect 1, the another end portion of the toner pipe is inserted in the collected toner receiving port from above.
(Aspect 3) The cartridge according to aspect 2, further includes a seal member. The seal member seals a portion between an outer peripheral surface of the toner pipe and an inner peripheral surface of the collected toner receiving port.
(Aspect 4) The cartridge according to any one of aspects 1 to 3, further includes a drum first side plate and a drum second side plate. The drum first side plate supports one end portion in the first direction of the photosensitive drum. The drum second side plate supports another end portion in the first direction of the photosensitive drum. The toner pipe is positioned between the drum first side plate and the drum second side plate in the first direction.
(Aspect 5) The cartridge according to any one of aspects 1 to 4, further includes a charging roller. The charging roller is configured to charge the peripheral surface of the photosensitive drum. The charging roller includes a shaft and a roller body. The roller body is rotatable together with the shaft. In a state where the cartridge is attached to the image forming apparatus, the toner pipe passes through an area above the shaft and on one side in the first direction of the roller body to be connected to the developing device.
(Aspect 6) In the cartridge according to any one of aspects 1 to 5, the image forming apparatus includes an exposing device. The exposing device is configured to expose the peripheral surface of the photosensitive drum. In a state where the cartridge is attached to the image forming apparatus, light emitted from the exposing device passes through an area above the developing device and below the drum cartridge to enter the peripheral surface of the photosensitive drum.
(Aspect 7) In the cartridge according to any one of aspects 1 to 6, the developing device further includes a developing first conveying member. The developing first conveying member is configured to convey toner from the toner receiving port toward the toner return port.
(Aspect 8) In the cartridge according to any one of aspects 1 to 7, the toner container further includes a toner first conveying member. The toner first conveying member is configured to convey toner from the returned toner receiving port toward the toner discharge port.
(Aspect 9) In the cartridge according to any one of aspects 1 to 8, the developing device further includes a developing second conveying member. The developing second conveying member is configured to convey toner from the collected toner receiving port toward the toner return port.
(Aspect 10) In the cartridge according to any one of aspects 1 to 9, the collected toner receiving port and the toner return port are positioned at one end portion in the first direction of the developing housing.
(Aspect 11) In the cartridge according to any one of aspects 1 to 10, the collected toner receiving port is positioned outside a developable area in the first direction. The developable area is an area where the developing roller can supply toner to the photosensitive drum.
(Aspect 12) In the cartridge according to any one of aspects 1 to 11, the toner receiving port is positioned at a center portion in the first direction of the developing housing. The developing housing further has a second toner return port. The second toner return port is a port for returning toner to the toner container. The second toner return port is positioned at another end portion in the first direction of the developing housing.
(Aspect 13) In the cartridge according to aspect 12, the toner container further has a second returned toner receiving port. The second returned toner receiving port is a port for receiving toner that is returned from the second toner return port to the toner container.
(Aspect 14) In the cartridge according to aspect 13, the toner container further includes a toner second conveying member. The toner second conveying member is configured to convey toner from the second returned toner receiving port toward the toner discharge port.
(Aspect 15) In the cartridge according to any one of aspects 12 to 14, the developing device further includes a developing third conveying member. The developing third conveying member is configured to convey toner from the toner receiving port toward the second toner return port.
(Aspect 16) In the cartridge according to any one of aspects 1 to 15, the developing device further includes a developing first shutter and a developing second shutter. The developing first shutter is configured to open and close the toner receiving port. The developing second shutter is configured to open and close the toner return port.
(Aspect 17) In the cartridge according to any one of aspects 1 to 16, the toner container further includes a toner first shutter and a toner second shutter. The toner first shutter is configured to open and close the toner discharge port. The toner second shutter is configured to open and close the returned toner receiving port.
(Aspect 18) In the cartridge according to any one of aspects 1 to 17, the toner container can be replaced with respect to the cartridge.
(Aspect 19) The cartridge according to any one of aspects 1 to 18, further includes a collected toner conveying member. The collected toner conveying member is configured to convey toner in the toner pipe.
(Aspect 20) In the cartridge according to any one of aspects 1 to 19, the toner pipe passes through an area on one side in the first direction of the developing device.
(Aspect 21) The cartridge according to any one of aspects 1 to 20, further includes a drum first side plate and a drum second side plate. The drum first side plate supports one end portion in the first direction of the photosensitive drum. The drum second side plate supports another end portion in the first direction of the photosensitive drum. The developing device is supported by the drum first side plate and the drum second side plate so as to be movable relative to the photosensitive drum.
(Aspect 22) According to aspect 22, the present disclosure provides a drum cartridge attachable to and detachable from an image forming apparatus. The drum cartridge includes a photosensitive drum, a developing housing, a developing roller, a drum cleaner, and a toner pipe. The photosensitive drum is rotatable about a first axis extending in a first direction. The developing housing is configured to store therein toner supplied from a toner container. The toner container is attachable to and detachable from the drum cartridge. The developing roller is supported by the developing housing so as to be rotatable about a developing axis. The developing axis is positioned further downward than the first axis in a state where the drum cartridge is attached to the image forming apparatus. The drum cleaner is configured to clean a peripheral surface of the photosensitive drum. The drum cleaner is positioned further upward than the photosensitive drum in a state where the drum cartridge is attached to the image forming apparatus. The toner pipe is connected to the developing housing. The toner pipe allows collected toner to pass therethrough. The collected toner is toner that has been removed from the peripheral surface of the photosensitive drum by the drum cleaner. The developing housing has a toner receiving port, a collected toner receiving port, and a toner return port. The toner receiving port is a port for receiving toner discharged from a toner discharge port of the toner container in a state where the toner container is attached to the drum cartridge. The collected toner receiving port is a port for receiving the collected toner from the toner pipe. The toner return port is a port for returning toner to a returned toner receiving port of the toner container in a state where the toner container is attached to the drum cartridge. The toner pipe has one end portion connected to the drum cleaner and another end portion connected to the developing housing. The another end portion of the toner pipe is positioned further downward than the one end portion of the toner pipe in a state where the drum cartridge is attached to the image forming apparatus.
(Aspect 23) According to aspect 23, the present disclosure provides a cartridge attachable to and detachable from an image forming apparatus. The cartridge includes a photosensitive drum, a toner container, and a developing device. The photosensitive drum is rotatable about a first axis extending in a first direction. The toner container is configured to store toner therein. The developing device is configured to supply toner stored in the toner container to the photosensitive drum. The developing device includes a developing housing and a developing roller. The developing housing is configured to store therein toner supplied from the toner container. The developing roller is rotatably supported by the developing housing. The toner container includes a first storage chamber and a second storage chamber. The second storage chamber is communicated with the first storage chamber. The second storage chamber is positioned further downward than the first storage chamber in a state where the cartridge is attached to the image forming apparatus. The toner container has a toner discharge port and a returned toner receiving port. The toner discharge port is a port for discharging toner stored in the toner container. The returned toner receiving port is a port for receiving returned toner. The returned toner is toner that is returned from the developing device to the toner container. The returned toner receiving port is communicated with the second storage chamber. The developing housing further includes a first developing chamber and a second developing chamber. The first developing chamber accommodates therein a part of the developing roller. The first developing chamber is positioned further downward than the toner container in a state where the cartridge is attached to the image forming apparatus. The second developing chamber is communicated with the first developing chamber. The second developing chamber is positioned further upward than the first developing chamber in a state where the cartridge is attached to the image forming apparatus. The developing housing has a toner receiving port and a toner return port. The toner receiving port is a port for receiving toner discharged from the toner discharge port. The toner return port is a port for returning toner to the returned toner receiving port. The toner return port is communicated with the second developing chamber. In a state where the cartridge is attached to the image forming apparatus, at least a part of the second developing chamber is aligned with the second storage chamber in a horizontal direction.
(Aspect 24) In the cartridge according to aspect 23, the toner receiving port is communicated with the first developing chamber.
(Aspect 25) In the cartridge according to aspect 23 or 24, the toner discharge port is communicated with the second storage chamber.
(Aspect 26) In the cartridge according to any one of aspects 23 to 25, the toner container further includes a first toner conveying member and a toner partition wall. The first toner conveying member is configured to convey toner in the second storage chamber from the returned toner receiving port toward the second passage port. The toner partition wall separates the first storage chamber and the second storage chamber from each other. The toner partition wall has a first passage port and a second passage port. The first passage port allows toner to pass therethrough from the first storage chamber to the second storage chamber. The second passage port allows toner to pass therethrough from the second storage chamber to the first storage chamber.
(Aspect 27) In the cartridge according to aspect 26, the toner container further includes a second toner conveying member. The second toner conveying member is configured to convey toner in the second storage chamber from the first passage port toward the toner discharge port.
(Aspect 28) In the cartridge according to aspect 27, the toner container further includes a third toner conveying member. The third toner conveying member is configured to convey toner in the first storage chamber toward the first passage port.
(Aspect 29) In the cartridge according to any one of aspects 23 to 28, the toner container further includes a third storage chamber. The third storage chamber has a capacity that is larger than both a capacity of the first storage chamber and a capacity of the second storage chamber. The third storage chamber is positioned further upward than the first storage chamber in a state where the cartridge is attached to the image forming apparatus.
(Aspect 30) In the cartridge according to any one of aspects 23 to 29, the developing device further includes a developing partition wall, a first developing conveying member, and a second developing conveying member. The developing partition wall separates the first developing chamber and the second developing chamber from each other. The developing partition wall has a developing passage port. The developing passage port allows toner to pass therethrough from the first developing chamber to the second developing chamber. The first developing conveying member is configured to convey toner in the first developing chamber toward the developing passage port. The second developing conveying member is configured to convey toner in the second developing chamber toward the toner return port.
(Aspect 31) The cartridge according to any one of aspects 23 to 30, further includes a drum cleaner and a toner pipe. The drum cleaner is configured to clean a peripheral surface of the photosensitive drum. The toner pipe is connected to the developing housing. The toner pipe allows collected toner to pass therethrough. The collected toner is toner that has been removed from the peripheral surface of the photosensitive drum by the drum cleaner. The developing housing further has a collected toner receiving port. The collected toner receiving port is a port for receiving the collected toner from the toner pipe.
(Aspect 32) The cartridge according to aspect 31, further includes a collected toner conveying member. The collected toner conveying member is configured to convey toner in the toner pipe.
(Aspect 33) The cartridge according to aspect 31 or 32, further includes a seal member. The seal member seals a portion between the toner pipe and the developing housing.
(Aspect 34) In the cartridge according to any one of aspects 23 to 33, the developing device further includes a developing first shutter and a developing second shutter. The developing first shutter is configured to open and close the toner receiving port. The developing second shutter is configured to open and close the toner return port.
(Aspect 35) In the cartridge according to any one of aspects 23 to 34, the toner container further includes a toner first shutter and a toner second shutter. The toner first shutter is configured to open and close the toner discharge port. The toner second shutter is configured to open and close the returned toner receiving port.
(Aspect 36) In the cartridge according to any one of aspects 23 to 35, the toner container is attachable to and detachable from the cartridge.
(Aspect 37) In the cartridge according to any one of aspects 23 to 36, the developing device is movable relative to the photosensitive drum.
(Aspect 38) According to aspect 38, the present disclosure provides a drum cartridge attachable to and detachable from an image forming apparatus. The drum cartridge includes a photosensitive drum and a developing device. The photosensitive drum is rotatable about a first axis extending in a first direction. The developing device is configured to supply toner stored in a toner container to the photosensitive drum. The toner container is attachable to and detachable from the drum cartridge. The developing device includes a developing housing and a developing roller. The developing housing is configured to store therein toner supplied from the toner container. The developing roller is rotatably supported by the developing housing. The toner container includes a first storage chamber and a second storage chamber. The second storage chamber is communicated with the first storage chamber. he second storage chamber is positioned further downward than the first storage chamber in a state where the drum cartridge having the toner container attached thereto is attached to the image forming apparatus. The toner container has a toner discharge port and a returned toner receiving port. The toner discharge port is a port for discharging toner stored in the toner container. The returned toner receiving port is a port for receiving returned toner. The returned toner is toner that is returned from the developing device to the toner container. The returned toner receiving port is communicated with the second storage chamber. The developing housing further includes a first developing chamber and a second developing chamber. The first developing chamber accommodates therein a part of the developing roller. The first developing chamber is positioned further downward than the toner container in a state where the drum cartridge having the toner container attached thereto is attached to the image forming apparatus. The second developing chamber is communicated with the first developing chamber. The second developing chamber is positioned further upward than the first developing chamber in a state where the drum cartridge having the toner container attached thereto is attached to the image forming apparatus. The developing housing has a toner receiving port and a toner return port. The toner receiving port is a port for receiving toner discharged from the toner discharge port. The toner return port is a port for returning toner to the returned toner receiving port. The toner return port is communicated with the second developing chamber. In a state where the drum cartridge having the toner container attached thereto is attached to the image forming apparatus, at least a part of the second developing chamber is aligned with the second storage chamber in a horizontal direction.
While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2021-139404 | Aug 2021 | JP | national |
2021-174719 | Oct 2021 | JP | national |
2021-176920 | Oct 2021 | JP | national |