The present disclosure relates generally to a caseless container tray for shipping a plurality of containers containing one or more substances. More specifically, the present disclosure relates to a caseless container tray that can be used to ship a plurality of containers without requiring external packaging or sidewalls to hold the containers in place and/or support the weight of the containers.
Some substances, such as liquids, may be distributed from a manufacturer to a retailer in containers that may easily be handled and transported by the retailer and/or an end consumer. The capacity of these containers may be several gallons or less such that handling and transport of a container does not create an undue burden to the retailer and/or end consumer. Since the capacity of these containers may be several gallons or less, a plurality of containers may be shipped together.
In an Example 1, a container tray comprises: a top surface configured to contact and receive base portions of a first plurality of containers, wherein the top surface comprises a plurality of top projections configured to divide the first plurality of containers into a plurality of rows, wherein each row of the plurality of rows is configured to receive at least two containers of the first plurality of containers; and a bottom surface configured to contact and receive spouts of a second plurality of containers, wherein the bottom surface comprises a plurality of bottom projections extending from the bottom surface, wherein a bottom surface of each bottom projection is configured to contact a shoulder portion of a container of the second plurality of containers and wherein each projection surrounds a center portion, wherein each center portion is configured to contact and receive a spout of the spouts.
In an Example 2, the container tray of Example 1, wherein the top surface further comprises cavities having inner surfaces that have substantially similar contours as outer surfaces of the plurality of projections extending from the bottom surface.
In an Example 3, the container tray of Example 2, further comprising at least one ridge bisecting each of the plurality of cavities, wherein a first ridge of the at least one ridge extends from a first end of a respective cavity to a center portion of the cavity and a second ridge of the least one ridge extends from the center portion to a second end of the respective cavity, wherein the first end is opposite the second end.
In an Example 4, the container tray of Example 3, wherein the at least one ridge has a uniform thickness.
In an Example 5, the container tray of Example 3, wherein the at least one ridge has a non-uniform thickness.
In an Example 6, the container tray of Example 3, wherein the first and second ridges have different thicknesses and/or shapes.
In an Example 7, the container tray of Example 3, wherein the at least one ridge has a thickness than is less than a diameter of the center portion.
In an Example 8, the container tray of Example 1, wherein the plurality of projections extending from the bottom surface include structures extending from sidewalls of the plurality of projections configured to increase stability of the plurality of projections.
In an Example 9, the container tray of Example 1, further comprising sidewalls surrounding and extending from the top surface.
In an Example 10, the container tray of Example 9, wherein each sidewall comprises at least one projection extending substantially perpendicular from the sidewall, wherein the at least one projection is configured to create an airgap between the container tray and a second container tray when the container tray and the second container tray are in a stacked configuration.
In an Example 11, the container tray of Example 9, wherein the sidewall has a height of less than 1.5 inches.
In an Example 12, the container tray of Example 9, wherein the plurality of top projections have a height that is equal to or less than a height of the sidewall.
In an Example 13, the container tray of Example 9, wherein corners of the sidewall include a curvature that substantially matches a curvature of the first plurality of containers.
In an Example 14, a container tray comprises: a surface having a plurality of rows separated by dividers, wherein each row of the plurality of rows is configured to receive bases of at least two containers and wherein each divider is configured to separate the bases of the at least two containers in a first row of the plurality of rows from bases of containers located in a second row of the plurality of rows; wherein a bottom surface of the surface includes a plurality of projections, wherein the plurality of projections are configured to receive spouts of a second plurality of containers and wherein the plurality of projections form a clearance fit with shoulder portions of the spouts.
In an Example 15, the container of Example 14, wherein a top surface of the surface includes a planar surface and cavities extending downward from the planar surface and wherein the cavities have substantially similar contours as the plurality of projections.
In an Example 16, the container of Example 15, wherein each cavity includes a center portion that is substantially planar with the planar surface.
In an Example 17, the container of Example 15, further comprising at least one ridge bisecting each of the cavities, wherein a first ridge of the at least one ridge extends from a first end of a respective cavity to a center portion of the cavity and a second ridge of the least one ridge extends from the center portion to a second end of the respective cavity, wherein the first end is opposite the second end.
In an Example 18, the container tray of Example 17, wherein the at least one ridge has a uniform thickness.
In an Example 19, the container tray of Example 17, wherein the at least one ridge has a non-uniform thickness.
In an Example 20, the container tray of Example 17, wherein the at least one ridge has a thickness than is less than a diameter of the center portion.
While multiple embodiments are disclosed, still other embodiments of the present disclosure will become apparent to those skilled in the art from the following detailed description, which shows and describes illustrative embodiments of the disclosed subject matter. Accordingly, the drawings and detailed description are to be regarded as illustrative in nature and not restrictive.
Although the term “block” may be used herein to connote different elements illustratively employed, the term should not be interpreted as implying any requirement of, or particular order among or between, various blocks disclosed herein. Similarly, although illustrative methods may be represented by one or more drawings (e.g., flow diagrams, communication flows, etc.), the drawings should not be interpreted as implying any requirement of, or particular order among or between, various steps disclosed herein. However, certain embodiments may require certain steps and/or certain orders between certain steps, as may be explicitly described herein and/or as may be understood from the nature of the steps themselves (e.g., the performance of some steps may depend on the outcome of a previous step). Additionally, a “set,” “subset,” or “group” of items (e.g., inputs, algorithms, data values, etc.) may include one or more items, and, similarly, a subset or subgroup of items may include one or more items. A “plurality” means more than one.
While the disclosed subject matter is amenable to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and are described in detail below. The intention, however, is not to limit the disclosed subject matter to the particular embodiments described. On the contrary, the disclosed subject matter is intended to cover all modifications, equivalents, and alternatives falling within the scope of the disclosed subject matter as defined by the appended claims.
As the terms are used herein with respect to ranges of measurements (such as those disclosed immediately above), “about” and “approximately” may be used, interchangeably, to refer to a measurement that includes the stated measurement and that also includes any measurements that are reasonably close to the stated measurement, but that may differ by a reasonably small amount such as will be understood, and readily ascertained, by individuals having ordinary skill in the relevant arts to be attributable to measurement error, differences in measurement and/or manufacturing equipment calibration, human error in reading and/or setting measurements, adjustments made to optimize performance and/or structural parameters in view of differences in measurements associated with other components, particular implementation scenarios, imprecise adjustment and/or manipulation of objects by a person or machine, and/or the like.
Conventional embodiments used to ship a plurality of containers have either generally included sidewalls or packaging, such as plastic wrap, to hold the containers in place. The sidewalls may also support the weight of any crates and/or containers that were placed on top of a crate. These conventional embodiments have had some drawbacks. With regard to the use of crates, a person trying to remove a container from the crate would have to lift the container the height of the sidewall to remove the container from the crate which, in many cases, is higher than the height of the container. This created excess and work on the part of the employee. In regards to using plastic wrap, the plastic wrap may become damaged during transportation and, as a result, come containers may no longer be held in place by the plastic wrap. The embodiments disclosed herein may alleviate some of these burdens.
The caseless container tray 100 is configured to receive base portions of a plurality of containers. An example container 1100 is depicted in
The top side of the caseless container tray 100 may include a planar surface 102 that receives the base portions 1102 (of
In embodiments, a cavity 104 may include two parts, a left part and a right part, as depicted in
In some embodiments, the caseless container tray 100 includes a sidewall 108 that surrounds the planar surface 102. The sidewall 108 may be configured to retain the base portion 1102 (of
In embodiments, the sidewalls 108 may include one or more projections 110 that extend in a direction approximately perpendicular from the sidewalls 108. When containers are not stacked on the caseless container trays 100, but the caseless container trays 100 are stacked on one another, for example, when a plurality of caseless container trays 100 are being shipped or stored, the projections may create an air gap between the caseless container trays 100. As such, once containers are ready to be stacked on the caseless container trays 100, a user and/or robot may more easily separate the caseless container trays 100 from one another. In embodiments, the projections may have a rectangular shape and/or any other shape that may facilitate the separation of the caseless container trays 100 from one another.
In some embodiments, the top side of the caseless container tray 100 includes dividers 112 that divide and retain the containers 1100 (of
In embodiments, the dividers 112 may be approximately the same height as the sidewall 108. Alternatively, the dividers 112 may be taller or shorter than the sidewalls 108. For example, the dividers 112 may approximately equal to or less than 0.25 inches, 0.5 inches, 0.75 inches, 1.25 inches, 1.5 inches etc. While four rows 114 are shown, fewer or more rows 114 may be included in the caseless container tray 100. For example, the caseless container tray 100 may include one row 114, two rows 114, three rows 114, four rows 114, five 114, six rows 114, seven rows 114, eight rows 114, etc. Additionally or alternatively, while six cavities 104 are shown in each row, fewer or more cavities 104 may be included in each row 114. For example, each row may include two cavities 104, three cavities 104, four cavities 104, five cavities 104, six cavities 104, seven cavities 104, eight cavities 104, etc. In embodiments, the caseless container tray 100 may include a number of rows and cavities so that a specific number of caseless container trays 100 fit on a pallet. In embodiments, the caseless container tray 100 may have a slight overhang on one or more sides of the pallet.
Additionally or alternatively, the rows 114 may enable a user to slide a container 1100 (of
In embodiments, the ridges 124 may have a uniform thickness that extends from the first side 126 of the cavity to the center portion 106 and from the center portion 106 to the second side of the cavity 104. Alternatively, the ridges 124 may have a non-uniform thickness (or width) that extends from the first side 126 of the cavity to the center portion 106 and from the center portion 106 to the second side of the cavity 104. While the ridges 124 on each side of the center portion 106 are shown to be of similar thicknesses and shapes, they may have different thicknesses and/or shapes. In embodiments, the thickness of the ridge 124 may be less than the diameter of the center portion 106. Alternatively, the thickness of the ridge 124 may be greater than the diameter of the center portion 106. Additionally, the ridges 124 may be straight and parallel to one or more adjacent dividers 112, or the ridges 124 may have an irregular shape that is either parallel or non-parallel to the adjacent dividers 112.
In embodiments, in addition to or exclusive of the center portion 106, the ridges 124 may separate the cavities 104 into a first part and a second part, as depicted in
Additionally or alternatively, the corners 132 of the ends of the rows may have a curvature that matches the curvature of the corners 1110 (of
The projections 134 are configured to surround a center portion 136. The center portion 136 is configured to receive and contact a spout 1104 (of
Additionally or alternatively, the projections 134 may include indentations 140 that extend from a first side 142 of the projection 134 to the center portion 136 and from the center portion 136 to a second side 144 of the projection. In embodiments, an indentation 140 may be sized to receive a handle 1112 (of
In embodiments, the projection 134 may include ridges 156 extending down the sides of the projection 134. The ridges 156 may add structural integrity to the projection 134. Additionally or alternatively, the center portion 136 may include ridges 158. Similar to the ridges 156, the ridges 158 may add structural integrity to the center portion 136.
Various modifications and additions can be made to the exemplary embodiments discussed without departing from the scope of the present disclosure. For example, while the embodiments described above refer to particular features, the scope of this disclosure also includes embodiments having different combinations of features and embodiments that do not include all of the described features. Accordingly, the scope of the present disclosure is intended to embrace all such alternatives, modifications, and variations as fall within the scope of the claims, together with all equivalents thereof.
This application claims priority to U.S. Provisional Application No. 62/401,120 filed Sep. 28, 2016, which is herein incorporated by reference in its entirety.
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