The invention pertains to a casting/rolling installation for producing hot-rolled strip according to the introductory clause of claim 1. In addition, the invention pertains to a method for removing and installing rolls in a reducing stand of the casting/rolling installation.
Casting/rolling installations for casting and rolling metal strip are generally known from the prior art. A known type of such a casting/rolling installation is, for example, the so-called “compact strip production” installation. This known type of installation is shown in
In addition to the single-strand installation just described with reference to
The casting/rolling installation just described with reference to
For metallurgical reasons, it is favorable to achieve a degree of deformation of the cast strand 210-1 of at least 60-80% from the outlet of the roller apron to the reel device 197, where the hot strip is coiled up. During the production of the thicker grades of hot-rolled strip, slab thicknesses in the range of 40-120 mm are reached. In the case of thicker slabs or thicker hot-rolled strip, it is advantageous for the deformation process to be conducted in several stages. For this purpose, the cast strand is subjected in the previously mentioned reducing stand 116-1 to a first deformation step as soon as it leaves the roller apron 114-1 and thus brought to a thickness which is suitable for the following compact finishing line 195, where the slabs are brought to their final, desired thickness.
From an energy standpoint, it is logical to conduct the first deformation step immediately after casting. To realize this, the first reducing stand 116-1 is set up directly behind the outlet of the roller apron 114-1 and thus under the casting platform 118-1 of the casting/rolling installations 100. The casting platform, as shown in
The arrangement of the first reducing stand 116-1 directly after the roller apron and underneath the casting platform 118-1 just described as being advantageous with respect to energy use suffers from the disadvantage that the casting bay crane 190 traveling above the casting platform 118-1 cannot access the reducing stand 116-1. In particular, the casting bay crane 190 therefore cannot be used to change the rolls 310, 320 of the reducing stand 116-1. This is also true for the reason that the operator in the control stand 198, from which the movement of the casting bay crane 190 is controlled, has no view of the area where the reducing stand 116-1 is installed, because this view is blocked by the casting platform 118.
It must also be taken into account that the operating teams on the casting platform and the operating teams underneath the casting platform in the area of the outlet from the roller apron typically have neither visual nor spoken contact with each other, so that work being carried out in parallel by the two teams can lead under certain circumstances to hazardous situations.
One possible way of changing the rolls in the reducing stand 116-1 underneath the casting platform 118 could consist in providing a separate crane underneath the casting platform. Such a crane, however, would require considerable investment, and in addition the height of the installation or of the casting platform may not always be sufficient to allow the crane to be operated there usefully. The need to elevate the casting platform in these cases would also necessarily be associated with considerable cost.
In the prior art, there is a wide variety of known roll-changing devices for removing and carrying away worn-out rolls from a reducing stand and for bringing up and installing new rolls in the stand. Among others, roll-changing devices in the form of a turntables are also known. Such turntables are known specifically from, for example, German Offenlegungsschrift No. DE 1 527 622; German Patent No. 851941; and Patent DE 693 224, published by the Patent Office of the German Reich. The last-mentioned patent discloses a rotating table, which can be turned by a drive. A track for accepting sets of rolls is arranged on the turntable. At the periphery of the turntable, there is typically an intermediate holding station for the rolls, which comprises track spurs, arranged in a star-like manner, connecting to the track on the turntable. A device is provided on the turntable to push a set of rolls from the intermediate holding station onto or up to the turntable and vice versa to push a set of rolls off the turntable and onto the holding station. The track spurs on the holding station allow individual rolls or a complete set of rolls, after they have been removed from the roll stand, to be deposited on a track spur and for a second set to be moved into position immediately in the roll stand without the need for a crane. The same device, which can be operated hydraulically, for example, is also adapted to bring new rolls into position opposite the roll stand and then to push the rolls into the stand and vice versa to pull worn-out rolls back out of the stand.
U.S. Pat. No. 1,833,376, furthermore, discloses a roll-changing device in the form of a turntable, which can be locked in certain rotational positions and thus prevented from rotating further.
Against the background of this prior art, the invention is based on the goal of improving a known casting/rolling installation and known methods for removing and installing rolls in the rolling stands of these installations in such a way that the investment costs for a roll-changing device for changing the rolls are reduced, whereas, at the same time, a roll change can be carried out easily and reliably, in particular in the case of a reducing stand downline from the roller apron.
This goal is achieved by the object of the new claim 1. This object is, in the case of a casting/rolling installation with a first casting line and, parallel to that, a second casting line, is characterized in that the first and second reducing stands are set up in such a way that their operating sides are located in the intermediate space between the two casting lines, and in that the roll-changing device is configured in the form of a turntable and is arranged in the intermediate space between the two casting lines at the level of and between the two reducing stands.
The claimed turntable between the first and second casting lines offers the advantage that, thanks to its presence, only one roll-changing device is needed to change the rolls of both reducing stands of the casting lines. It is thus no longer necessary to provide separate roll-changing devices, one for each rolling stand, in particular for each reducing stand. This decreases the investment costs. A roll change can be carried out by means of the turntable easily and reliably; in particular, changing the rolls in this way has no effect on the work being carried out on the casting platform.
The term “operating side” of a rolling stand refers to the side of the rolling stand, transverse to the rolling direction, on which in particular the roll changes are performed. The opposite side of the rolling stand is called the “drive side”; on this side, the drives for the rolls, i.e., motors, gearboxes, and drive spindles, are typically arranged, for which reason these drive sides are typically inaccessible and in particular are not suitable for a roll-changing operation.
The term “backup roll” in the present description means not only the actual backup rolls themselves but possibly also any intermediate rolls which may be present in six-high stands. The phrase “additional rolls” also used here can mean in particular the actual backup rolls or intermediate rolls.
According to a first exemplary embodiment, the casting/rolling installation according to the invention comprises a casting bay, in which, among other things, the molds, the roller aprons, the reducing stands of the two casting lines, and a casting bay crane are arranged; the installation also comprises, next to the casting bay, an adjacent bay, connected to the casting bay in the casting direction, which also comprises a crane. The adjacent bay can be for example, a furnace bay or a rolling bay.
For the arrangement of the turntable between the two casting lines, there are in principle three possible variants. According to a first variant, the turntable can be located between the two casting lines in such a way that at least a partial area of the turntable is accessible to the casting bay crane or to the crane of the adjacent bay. Alternatively, the turntable can be completely covered or roofed by, for example, the casting platform, so that neither the casting bay crane nor the crane of the adjacent bay can access the turntable. In the case of this second variant, it is therefore necessary to provide an intermediate holding station for the rolls of the first and second reducing stands in the adjacent bay between the two casting lines and—looking in the casting direction—downstream from the turntable, preferably directly at its periphery. In contrast to the turntable, the intermediate holding station is not roofed, in particular not covered by the casting platform; on the contrary, because of the way it is arranged in the adjacent bay, it is accessible to the crane of the adjacent bay. In concrete terms, the crane of the adjacent bay thus serves to deliver new rolls to the intermediate holding station and to carry away the worn-out rolls from the holding station. According to a third variant, a combination of the two first-mentioned variants is also possible, according to which a partial area of the turntable is accessible either to the casting bay crane or to the crane in the adjacent bay, and in addition the intermediate holding station is accessible to the crane in the adjacent bay.
The turntable is stationary; that is, it cannot be moved in a translational manner. Its rotational axis remains permanently in place.
It is advantageous for the first and second reducing stands to be on the same level as the first and second casting lines, so that the vertical center planes of the two stands coincide. The turntable is then preferably arranged between the two casting lines in such a way that its stationary vertical rotational axis lies in the coinciding center planes of the first and second reducing stands. It is then possible for the turntable to serve the reducing stands in both casting lines in the same way.
The radius of the turntable is advantageously configured in such a way that the periphery of the turntable reaches all the way to the first and second reducing stands, namely, to the operating sides of each stand. This offers the advantage that there is no need to bridge a gap between the turntable and the rolling stands. The first reducing stand is advantageously directly downstream, with respect to the casting direction, from the outlet of the first roller apron, and the second reducing stand is advantageously also directly downstream, with respect to the casting direction, from the outlet of the second roller apron. As a result of this close arrangement of the reducing stands at the outlets of the roller aprons, it is guaranteed that, for this purpose of reducing the thickness of the cast strand, optimal use can be made of the casting heat of the cast strand. To this extent, this arrangement serves as a way of reducing energy consumption.
A pulling and pushing device, e.g., in the form of a roll-changing locomotive or a hydraulic cylinder, is preferably provided on the turntable. The pushing and pulling device serves to pull the rolls out of the first and/or second reducing stand and onto the turntable, to push the rolls from the turntable into the first and/or second reducing stand, or to move or transfer the rolls between the turntable and the intermediate holding station.
Providing an opening in the area of the rotational axis of the turntable or providing a vertically oriented tubular configuration in the area of the rotational axis offers the advantage that power or media lines can be passed from the floor or foundation of the casting/rolling installation to the pushing and pulling device on the turntable.
The turntable advantageously comprises an upper level with positions for receiving the work rolls, for example, and a lower level with positions for receiving additional rolls, e.g., the backup rolls, from at least one of the two reducing stands of the two casting lines. This configuration offers the advantage that not only individual rolls but also entire sets of rolls, possibly together with a roll-change stand, can find room simultaneously on the turntable.
In principle, each of the two casting lines can comprise its own casting platform, wherein it is also conceivable that an intermediate space between the two casting platforms could be present above the intermediate space between the two casting lines. Into this intermediate space, it would be possible, for example, to drive the casting bay crane so that it can access at least partial areas of the turntable. It is also possible to combine the two casting platforms into common casting platform, which then also extends transversely to the casting direction and spans the gap between the two casting lines. The casting lines are each configured as casting/rolling installations, as described above by way of example in the form of “compact strip production” installations in the introduction with reference to
The goal of the invention described above is also achieved by the methods, described in claims 14-19, for removing rolls from, and installing rolls in, the reducing stands of the casting/rolling installation according to the invention. The advantages of these methods correspond to the advantages cited above with reference to the claimed casting/rolling installation.
Four figures in all are attached to the description, wherein:
The invention is described in detail below in the form of exemplary embodiments with reference to figures cited above. The same technical elements are designated by the same reference numbers in all of the figures.
Between the two casting lines, the turntable 130 according to the invention can be seen. The stationary rotational axis 134 of the turntable 130 lies in the vertical center planes M1 and M2 of the first and second reducing stands 116-1, 116-2; because of the symmetric arrangement of the individual components of the casting lines, these two planes coincide. In concrete terms, the two center planes M1 and M2 coincide because the first and second reducing stands 116-1, 116-2 are on the same level in the casting direction R. It can be seen that the turntable 130 comprises various positions P1, P2, P3 for accepting the rolls of the first or second reducing stand 116-1, 116-2. A pushing and pulling device 116 in the form of, for example, a roll-changing locomotive or a hydraulic cylinder can be arranged in the center of the turntable to move the rolls. It is also possible to see an opening 136 in the center of the turntable; this opening can serve to allow the passage of media lines or power lines for supplying the pushing and pulling device. The boundary between the casting bay 138 and the adjacent bay 140 is also designated in
A change of rolls, more precisely, the removal of work and backup rolls from, and the installation of such rolls in, the reducing stands 116-1, 116-2 cited by way of example is carried out in the casting/rolling installation according to the invention just described according to the following method:
The method for removing at least one of the worn-out work rolls 310 from one of the two reducing stands 116-1, 116-2 of the casting/rolling installation 100 comprises the following steps:
At least one new work roll 310 is installed in the reducing stand 116-1, 116-2 of the casting/rolling installation by means of the following steps:
or alternatively to steps 15b)-15c2), when a partial area of the turntable is accessible to the casting bay crane or to the crane of the adjacent bay:
The method for removing additional worn-out rolls such as backup rolls 320 from a reducing stand 116-1, 116-2 of the casting/rolling installation comprises the following steps:
Step 16c) and the following steps are not carried out until after the two work rolls 310 have been removed from the reducing stand 116-1, 116-2.
If, during the course of step 15a), the backup roll-changing stand has already been moved into the third position P3 on the turntable 130, it is raised prior to the performance of step 16c) and, after the completion of step 16c), lowered during the course of step 16d) onto the worn-out lower backup roll.
The method for installing new backup rolls 320 into a reducing stand 116-1, 116-2 of the casting/rolling installation 100 is carried out by means of the following steps:
or alternatively to steps 19a)-19d), when a partial area of the turntable is accessible to the casting bay crane or to the crane of the adjacent bay:
When any of the methods described above is carried out, the sequence of the individual method steps can, in principle, be varied in any way desired; it is necessary only that the sequence make technical sense. All of the pulling or pushing movements of the work rolls or backup rolls can be carried out by means of the pulling and pushing device.
Number | Date | Country | Kind |
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10 2013 200 438.9 | Jan 2013 | DE | national |
10 2013 224 633.1 | Nov 2013 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2014/050178 | 1/8/2014 | WO | 00 |