Claims
- 1. A catalyst composition comprising:
A) a metal complex corresponding to the formula: LplMXmX′nX″p, or a dimer thereof, wherein:
Lp is an anionic, delocalized, π-bonded group that is bound to M, containing up to 50 non-hydrogen atoms, optionally two Lp groups may be joined together forming a bridged structure, and further optionally one Lp may be bound to X; M is a metal of Group 4 of the Periodic Table of the Elements in the +2,+3 or +4 formal oxidation state; X is an optional, divalent substituent of up to 50 non-hydrogen atoms that together with Lp forms a metallocycle with M; X′ is an optional neutral ligand having up to 20 non-hydrogen atoms; X″ each occurrence is a monovalent, anionic moiety having up to 40 non-hydrogen atoms, optionally, two X″ groups may be covalently bound together forming a divalent dianionic moiety having both valences bound to M, or, optionally 2 X″ groups may be covalently bound together to form a neutral, conjugated or nonconjugated diene that is π-bonded to M (whereupon M is in the +2 oxidation state), or further optionally one or more X″ and one or more X′ groups may be bonded together thereby forming a moiety that is both covalently bound to M and coordinated thereto by means of Lewis base functionality; l is 0, 1 or2; m is 0 or 1; n is a number from 0 to 3; p is an integer from 0 to 3; and the sum, l+m+p, is equal to the formal oxidation state of M, except when 2 X″ groups together form a neutral conjugated or non-conjugated diene that is π-bonded to M, in which case the sum l+m is equal to the formal oxidation state of M; and b) an activator corresponding to the formula: (A*+a)b(Z*J*j)-cd, wherein:
A* is a cation of charge +a, selected from the group consisting of ammonium-, sulfonium-, phosphonium-, oxonium-, carbonium-, silylium-, ferrocenium-, Ag+, and Pb+2; Z* is an anion group of from 1 to 50 atoms, not counting hydrogen atoms, further containing two or more Lewis base sites and selected from the group consisting of amide and substituted amide, amidinide and substituted amidinide, dicyanamide, imidazolide, substituted imidazolide, imidazolinide, substituted imidazolinide, tricycanomethide, tetracycanoborate, puride, 1,2,3-triazolide, substituted 1,2,3-triazolide, 1,2,4-triazolide, substituted 1,2,4-triazolide, pyrimidinide, substituted pyrimidinide, tetraimidazoylborate and substituted tetraimidazoylborate anions, wherein each substituent, if present, is a C1-20 hydrocarbyl, halohydrocarbyl or halocarbyl group, or two such substituents together form a saturated or unsaturated ring system; J* independently each occurrence is a Lewis acid compound having from 3 to 100 atoms not counting hydrogen coordinated to at least one Lewis base site of Z*, and optionally two or more such J* groups may be joined together in a moiety having multiple Lewis acidic functionality,
j is a number from 2 to 12; a is one; and b, c, and d are integers from 1 to 3, with the proviso that a×b is equal to c×d, or the reaction product thereof.
- 2. A catalyst composition according to claim 1 wherein the metal complex corresponds to the formula:
- 3. A catalyst composition according to claim 1 wherein the metal complex corresponds to the corresponds to the formula:
- 4. A catalyst composition according to any one of claims 1-3 wherein J* corresponds to the formula:
- 5. A catalyst composition according to claim 4 wherein J* corresponds to the formula: BR13 or AlR13 wherein: R1 independently each occurrence is a C1-20 hydrocarbyl, halocarbyl, or halohydrocarbyl radical.
- 6. A catalyst composition according to claim 5 wherein R1 is a fluorinated C1-20 hydrocarbyl group
- 7. A catalyst composition according to claim 6 wherein R1 each occurrence is pentafluorophenyl.
- 8. A catalyst composition according to any one of claims 1-3 wherein the activator is the tri(C1-40-alkyl)ammonium salt of
bis(tris(pentafluorophenyl)borane)dicyanamide, bis(tris(pentafluorophenyl)borane)imidazolide, bis(tris(pentafluorophenyl)borane)-2-undecylimidazolide, bis(tris(pentafluorophenyl)borane)-5,6-dimethylbenzimidazolide, bis(tris(pentafluorophenyl)borane)-4,5-bis(heptadecyl)imidazolide, tris(tris(pentafluoro-phenyl) boranetricyanomethide, tris(tris(pentafluorophenyl)borane)puride, tetrakis(tris(pentafluorophenyl)borane)tetraimidazoylborate, bis(tris(heptafluoro-2-naphthyl)borane)dicyanamide, bis(tris(heptafluoro-2-naphthyl)borane)imidazolide, bis(tris(heptafluoro-2-naphthyl)borane)-2-undecylimidazolide, bis(tris(heptafluoro-2-naphthyl)borane)-5,6-dimethylbenzimidazolide, bis(tris(heptafluoro-2-naphthyl)borane)-4,5-bis(heptadecyl)imidazolide, tris(tris(heptafluoro-2-naphthyl)boranetricyanomethide, tris(tris(heptafluoro-2-naphthyl)borane)puride, or tetrakis(tris(heptafluoro-2-naphthyl)borane)tetraimidazoylborate.
- 9. A catalyst composition according to claim 1 wherein the Group 4 metal complex is:
(t-butylamido)dimethyl(tetramethylcyclopentadienyl)titanium dimethyl, (t-butylamido)dimethyl(tetramethylcyclopentadienyl)titanium (II)1,3-pentadiene, (t-butylamido)dimethyl(tetramethylcyclopentadienyl)titanium (II)1,4 diphenyl-1,3-butadiene, (cyclohexylamido)dimethyl(tetramethylcyclopentadienyl)titanium dimethyl, cyclohexylamido)dimethyl(tetramethylcyclopentadienyl)titanium (II) 1,3-pentadiene, cyclohexylamido)dimethyl(tetramethylcyclopentadienyl)titanium (II) 1,4 diphenyl-1,3-butadiene, (cyclododecylamido)dimethyl(tetramethylcyclopentadienyl)titanium dimethyl, (cyclododecylamido)dimethyl(tetramethylcyclopentadienyl)titanium (II) 1,3-pentadiene, (cyclododecylamido)dimethyl(tetramethylcyclopentadienyl)titanium (II) 1,4 diphenyl-1,3-butadiene, (t-butylamido)dimethyl(2-methyl-s-indacen-1-yl)titanium dimethyl, (t-butylamido)dimethyl(2-methyl-s-indacen-1-yl)titanium (II) 1,3-pentadiene, (t-butylamido)dimethyl(2-methyl-s-indacen-1-yl)titanium (II) 1,4 diphenyl-1,3-butadiene, (cyclohexylamido)dimethyl(2-methyl-s-indacen-1-yl)titanium dimethyl, cyclohexylamido)dimethyl(2-methyl-s-indacen-1-yl)titanium (II)1,3-pentadiene, cyclohexylamido)dimethyl(2-methyl-s-indacen- 1-yl)titanium (II) 1,4 diphenyl-1,3-butadiene, (cyclododecylamido)dimethyl(2-methyl-s-indacen-1-yl)titanium dimethyl, (cyclododecylamido)dimethyl(2-methyl-s-indacen-1-yl)titanium (II) 1,3-pentadiene, (cyclododecylamido)dimethyl(2-methyl-s-indacen-1-yl)titanium (II) 1,4 diphenyl-1,3-butadiene, (t-butylamido)dimethyl(3,4-(cyclopenta(/)phenanthren-1-yl)titanium dimethyl, (t-butylamido)dimethyl(3,4-(cyclopenta(/)phenanthren-1-yl)titanium (II)1,3-pentadiene, (t-butylamido)dimethyl(3,4-(cyclopenta(/)phenanthren-1-yl)titanium (II) 1,4 diphenyl-1,3-butadiene, (cyclohexylamido)dimethyl(3,4-(cyclopenta(/)phenanthren-1-yl)titanium dimethyl, cyclohexylamido)dimethyl(3,4-(cyclopenta(/)phenanthren-1-yl)titanium (II) 1,3-pentadiene, cyclohexylamido)dimethyl(3,4-(cyclopenta(/)phenanthren-1-yl)titanium (II) 1,4 diphenyl-1,3-butadiene, (cyclododecylamido)dimethyl(3,4-(cyclopenta(/)phenanthren-1-yl)titanium dimethyl, (cyclododecylamido)dimethyl(3,4-(cyclopenta(/)phenanthren-1-yl)titanium (II) 1,3-pentadiene, (cyclododecylamido)dimethyl(3,4-(cyclopenta(/)phenanthren-1-yl)titanium (II)1,4 diphenyl-1,3-butadiene, (t-butylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium dimethyl, (t-butylamido) dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium (II)1,3-pentadiene, (t-butylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium(II) 1,4 diphenyl-1,3-butadiene, (cyclohexylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium dimethyl, cyclohexylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium(II)1,3-pentadiene, cyclohexylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium(II)1,4 diphenyl-1,3-butadiene, (cyclododecylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium dimethyl, (cyclododecylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium(II)1,3-pentadiene, (cyclododecylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium(II)1,4 diphenyl-1,3-butadiene, (t-butylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium dimethyl, (t-butylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium (II) 1,3-pentadiene, (t-butylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium (II) 1,4 butadiene, (cyclohexylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium dimethyl, cyclohexylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium(II)1,3-pentadiene, cyclohexylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium(II) 1,4 diphenyl-1,3-butadiene, (cyclododecylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium dimethyl, (cyclododecylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium(II)1,3-pentadiene, (cyclododecylamido)dimethyl(2-methyl-4-phenylinden-1-yl)silanetitanium(II)1,4 diphenyl-1,3-butadiene, (t-butylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium dimethyl, (t-butylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium(II) 1,3-pentadiene, (t-butylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium(II) 1,4 diphenyl-1,3-butadiene, (cyclohexylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium dimethyl, cyclohexylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium(II)1,3-pentadiene, cyclohexylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium(II) 1,4diphenyl-1,3-butadiene, (cyclododecylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium dimethyl, (cyclododecylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium(II) 1,3-pentadiene, (cyclododecylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium(II) 1,4 diphenyl-1,3-butadiene, (t-butylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium dimethyl, (t-butylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium (II) 1,3-pentadiene, (t-butylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium (II) 1,4 diphenyl-1,3-butadiene, (cyclohexylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium dimethyl, cyclohexylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium(II) 1,3-pentadiene, cyclohexylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium(II),1,4 diphenyl-1,3-butadiene, (cyclododecylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium dimethyl, (cyclododecylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium(II) 1,3-pentadiene, (cyclododecylamido)dimethyl(3-(1-pyrrolidinyl)inden-1-yl)silanetitanium(II)1,4 diphenyl-1,3-butadiene, 1,2-ethanebis(inden-1-yl)zirconium dimethyl, 1,2-ethanebis(inden-1-yl)zirconium(II) 1,3-pentadiene, 1 ,2-ethanebis(inden-1-yl)zirconium(II) 1,4 diphenyl-1,3-butadiene, 1,2-ethanebis(2-methyl-4-phenylinden-1-yl)zirconium dimethyl, 1,2-ethanebis(2-methyl-4-phenylinden-1-yl)zirconium(II) 1,3-pentadiene, 1,2-ethanebis(2-methyl-4-phenylinden-1-yl)zirconium(II) 1,4 diphenyl-1,3-butadiene, dimethylsilanebis(inden-1-yl)zirconium dimethyl, dimethylsilanebis(inden-1-yl)zirconium(II) 1,3-pentadiene, dimethylsilanebis(inden-1-yl)zirconium(II) 1,4 diphenyl-1,3-butadiene, dimethylsilanebis(2-methyl-4-phenylinden-1-yl)zirconium dimethyl, dimethylsilanebis(2-methyl-4-phenylinden-1-yl)zirconium(II) 1,3-pentadiene, or dimethylsilanebis(2-methyl-4-phenylinden-1-yl)zirconium(II) 1,4 diphenyl-1,3-butadiene.
- 10. A polymerization process comprising contacting one or more olefins under polymerization conditions with a catalyst composition according to any of claims 1-3.
- 11. A process according to claim 10 which is a solution polymerization.
- 12. A polymerization process according to claim 11 which is a continuous solution polymerization.
- 13. A polymerization process according to claim 10 which is a gas phase polymerization.
CROSS REFERENCE STATEMENT
[0001] This application is a divisional of U.S. patent application Ser. No. 09/823,650, filed Apr. 2, 2001, which is a continuation of U.S. patent application Ser. No. 09/251,664, filed Feb. 17, 1999, which claims benefit of priority from Provisional Number 60/075,329, filed Feb. 20, 1998.
Provisional Applications (1)
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60075329 |
Feb 1998 |
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Divisions (1)
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09823650 |
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10097395 |
Mar 2002 |
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Continuations (1)
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09251664 |
Feb 1999 |
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09823650 |
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