Claims
- 1. A batch or continuous process for the polymerization of olefins, comprising contacting one or more monomers selected from compounds of the formula RCH=CHR1 with a Group 8-10 transition metal complex of a ligand of the formula VI, XIII, IX, XIII, XIV, XV, or XXII and optionally a Bronsted or Lewis acid,
42wherein R and R1 are independently H, hydrocarbyl, fluoroalkyl, or R and R1 may be linked to form a cyclic olefin; R3 is hydrocarbyl or substituted hydrocarbyl; R4 is H, hydrocarbyl, substituted hydrocarbyl, or silyl, R5 is hydrocarbyl or substituted hydrocarbyl: Z is O or S; U is -OR10, -SR10, -SeR10 or -NR10R8, wherein R10 and R8 are each independently selected from H, hydrocarbyl, substituted hydrocarbyl, or silyl, and in addition R10 and R8 may collectively form a ring with nitrogen; G1 is hydrocarbyl or substituted hydrocarbyl and may comprise a carbocyclic or heterocyclic ring, thereby forming a 5-membered or 6-membered heterocyclic ring comprising G1, C, and N; G2 is hydrocarbyl or substituted hydrocarbyl and may comprise a carbocyclic or heterocyclic ring, thereby forming a 5-membered or 6-membered heterocyclic ring comprising G2, V, N, and N; V is -CR6, N, or -PR6R9; wherein, R6 and R9 are each independently selected from H, hydrocarbyl, substituted hydrocarbyl, silyl or heteroatom connected hydrocarbyl, and in addition, R6 and R9 may collectively form a ring with phosphorus, Ω is hydrocarbyl or substituted hydrocarbyl; and, n is an integer between 2 and 6.
- 2. The process of claim 1 wherein the monomer of the formula RCH=CHR1 is selected from ethylene, propylene, 1-butene, 1-hexene, and 1 -octene.
- 3. The process of claim 1 wherein the group 8-10 transition metal is nickel.
- 4. The process of claim 3 wherein a Lewis acid is used, and said Lewis acid is methylaluminoxane.
- 5. The process of claim 4 wherein the ligand of formula VI is selected from:
43wherein R3 is hydrocarbyl or substituted hydrocarbyl; R4 is H, hydrocarbyl, substituted hydrocarbyl, or silyl; R5, R6 and R11 are independently H, hydrocarbyl, or substituted hydrocarbyl; R7 is H, hydrocarbyl, substituted hydrocarbyl, or NO2.
- 6. The process of claim 5 wherein the ligand of formula VI is selected from:
44wherein R3 is hydrocarbyl or substituted hydrocarbyl; R4 is H, hydrocarbyl, substituted hydrocarbyl, or silyl; and, R5 and R11 are independently H, hydrocarbyl, or substituted hydrocarbyl.
- 7. The process of claim 6 wherein the ligand of formula VI is
45wherein Ar1 is 2,6-dimethylphenyl or 2,6-diisopropylphenyl; and, Ar2 is phenyl or 1-naphthyl.
- 8. The process of claim 4 wherein the ligand of formula XII is selected from:
46wherein R3 is hydrocarbyl or substituted hydrocarbyl; U is -OR10, -SR10, -SeR10 or -NR10R8, wherein R10 and R8 are each independently selected from H, hydrocarbyl, substituted hydrocarbyl, or silyl, and in addition R10 and R8 may collectively form a ring with nitrogen; R5, R6 and R11 are independently H, hydrocarbyl, or substituted hydrocarbyl; R7 is H, hydrocarbyl, substituted hydrocarbyl, or -NO2.
- 9. The process of claim 8 wherein the ligand of formula XII is selected from:
47wherein R3 is hydrocarbyl or substituted hydrocarbyl; U is -OR10, -SR10, -SeR10 or -NR10R8, wherein R10 and R8 are each independently selected from H, hydrocarbyl, substituted hydrocarbyl, or silyl, and in addition R10 and R8 may collectively form a ring with nitrogen; R5 and R11 are independently H, hydrocarbyl, or substituted hydrocarbyl.
- 10. The process of claim 4 wherein the ligand of formula IX is selected from:
48wherein R3 is hydrocarbyl or substituted hydrocarbyl; R11 is hydrocarbyl, or substituted hydrocarbyl; U is -OR10, -SR10, -SeR10 or -NR10R8, wherein R10 and R8 are each independently selected from H, hydrocarbyl, substituted hydrocarbyl, or silyl, and in addition R and R8 may collectively form a ring with nitrogen, and Z is oxygen or sulfur.
- 11. The process of claim 4 wherein the ligand is of formula XXII and Ω is selected from
49
- 12. The process of claim 11 wherein the ligand of formula XXII is selected from
50wherein, R3 is 2,6-disubstituted phenyl.
- 13. A process for the polymerization of olefins comprising contacting one or more monomers of the formula RCH=CHR1 with a binucleating or multinucleating ligand complexed to a Group 8-10 transition metal M and one or more Lewis acids, wherein the Lewis acid or acids are bound to one or more heteroatoms which are π-conjugated to the donor atom or atoms bound to the transition metal M; and R and R1 are each, independently selected from hydrogen, hydrocarbyl, fluoroalkyl, or may be linked to form a cyclic olefin.
- 14. The process of claim 13 wherein the transition metal M is nickel.
- 15. The process of claim 14 wherein the Lewis acid is a boron or aluminum containing Lewis acid.
- 16. The process of claim 4 wherein the polymerization is conducted in an inert solvent.
- 17. The process of claim 5, 8, 10 or 11 wherein the polymerization is conducted in an inert solvent.
- 18. The process of claim 4 wherein the transition metal olefin polymerization catalyst system is attached to a solid support.
- 19. The process of claim 5, 8, 10, or 11 wherein the transition metal olefin polymerization catalyst system is attached to a solid support.
- 20. The process of claim 18 wherein the polymerization is conducted in an inert solvent.
- 21. The process of claim 19 wherein the polymerization is conducted in an inert solvent.
- 22. The process of claim 18 wherein the polymerization is conducted in the gas phase.
- 23. The process of claim 19 wherein the polymerization is conducted in the gas phase.
- 24. An olefin polymerization catalyst comprising (a) a Group 8-10 transition metal, (b) a ligand of the formula VI, XII, IX, XIII, XIV, XV, or XXII and optionally (c) a Bronsted or Lewis acid,
51wherein R3 is hydrocarbyl or substituted hydrocarbyl; R4 is H, hydrocarbyl, substituted hydrocarbyl, or silyl; R5 is hydrocarbyl or substituted hydrocarbyl; Z is O or S; U is -OR10, -SR10, -SeR10 or -NR10R8, wherein R10 and R8 are each independently selected from H, hydrocarbyl), substituted hydrocarbyl, or silyl, and in addition R10 and R8 may collectively form a ring with nitrogen, G1 is hydrocarbyl or substituted hydrocarbyl and may comprise a carbocyclic or heterocyclic ring, thereby forming a 5-membered or 6-membered heterocyclic ring comprising G1, C, and N; G2 is hydrocarbyl or substituted hydrocarbyl and may comprise a carbocyclic or heterocyclic ring, thereby forming a 5-membered or 6-membered heterocyclic ring comprising G2, V, N, and N; V is -CR6, N, or -PR6R9, wherein, R6 and R9 are each independently selected from H, hydrocarbyl, substituted hydrocarbyl, silyl or heteroatom connected hydrocarbyl, and in addition, R6 and R9 may collectively form a ring with phosphorus; Ω is hydrocarbyl or substituted hydrocarbyl; and, n is an integer between 2 and 6.
- 25. The catalyst of claim 24 wherein the Group 8-10 transition metal is Ni.
- 26. The catalyst of claim 25 wherein a Lewis acid is used, and said Lewis acid is methylaluminoxane.
- 27. The catalyst of claim 26 wherein the ligand of formula VI selected from:
52wherein R3 is hydrocarbyl or substituted hydrocarbyl; R4 is H, hydrocarbyl, substituted hydrocarbyl, or silyl; R5, R6 and R11 are independently H, hydrocarbyl, or substituted hydrocarbyl; R7 is H, hydrocarbyl, substituted hydrocarbyl, or NO2.
- 28. The catalyst of claim 27 wherein the ligand of formula VI is selected from:
53wherein R3 is nydrocarbyl or substituted hydrocarbyl; R4 is H, hydrocarbyl, substituted hydrocarbyl, or silyl; and, R5 and R11 are independently H, hydrocarbyl, or substituted hydrocarbyl.
- 29. The catalyst of claim 28 wherein the ligand of formula VI is
54wherein Ar1 is 2,6-dimethylphenyl or 2,6-diisopropylphenyl, and Ar2 is phenyl or 1-naphthyl.
- 30. The catalyst of claim 26 wherein the ligand of formula XII is selected from
55wherein R3 is hydrocarbyl or substituted hydrocarbyl; U is -OR10, -SR10, -SeR10 or -NR10R8, wherein R10 and R8 are each independently selected from H, hydrocarbyl, substituted hydrocarbyl, or silyl, and in addition R10 and R8 may collectively form a ring with nitrogen, R5, R6 and R11 are independently H, hydrocarbyl, or substituted hydrocarbyl; R7 is H, hydrocarbyl, substituted hydrocarbyl, or-NO2.
- 31. The catalyst of claim 30 wherein the ligand of formula XII is selected from:
56wherein R3 is hydrocarbyl or substituted hydrocarbyl, U is -OR10, -SR10, -SeR10 or -NR10R8, wherein R10 and R8 are each independently selected from H, hydrocarbyl, substituted hydrocarbyl, or silyl, and in addition R10 and R8 may collectively form a ring with nitrogen, R5 and R11 are independently H, hydrocarbyl, or substituted hydrocarbyl.
- 32. The catalyst of claim 26 wherein the ligand of formula IX is selected from:
57wherein R3 is hydrocarbyl or substituted hydrocarbyl; R11 is hydrocarbyl or substituted hydrocarbyl; U is -OR10, -SR10, -SeR10 or -NR10R8, wherein R10 and R8 are each independently selected from H, hydrocarbyl, substituted hydrocarbyl, or silyl, and in addition R10 and R8 may collectively form a ring with nitrogen; and Z is oxygen or sulfur.
- 33. The catalyst of claim 26 wherein the ligand is of formula XXII and Ω is selected from:
58
- 34. The catalyst of claim 33 wherein the ligand of formula XXII is selected from:
59wherein, R3 is 2,6-disubstituted phenyl.
- 35. A composition comprising (a) a group 8-10 transition metal M, (b) one or more Lewis acids, and (c) a binucleating or multinucleating ligand of the formula VI
60wherein the Lewis acid or acids are bound to one or more heteroatoms which are π-conjugated to the donor atoms bound to the transition metal M; R3 is hydrocarbyl or substituted hydrocarbyl; R4 is H, hydrocarbyl, substituted hydrocarbyl, or silyl, G2 is hydrocarbyl or substituted hydrocarbyl and may comprise a carbocyclic or heterocyclic ring, thereby forming a 5-membered or 6-membered heterocyclic ring comprising G2, V, N and N, V is -CR6, N, or -PR6R9; wherein, R6 and R9 are each independently selected from H, hydrocarbyl, substituted hydrocarbyl, silyl or heteroatom connected hydrocarbyl, and in addition, R6 and R9 may collectively form a ring with phosphorus.
- 36. The composition of claim 35 wherein the transition metal M is Ni(II), and the Lewis acid is a boron or aluminum containing acid.
- 37. The composition of claim 36 wherein the compound of formula VI is selected from:
61wherein the Lewis acid or acids are bound to one or more heteroatoms which are π-conjugated to the donor atom or atoms bound to the transition metal M, R3 is hydrocarbyl or substituted hydrocarbyl, R4 is H, hydrocarbyl, substituted hydrocarbyl, or silyl; R5 and R6 are independently H, hydrocarbyl, or substituted hydrocarbyl; R7 is H, hydrocarbyl, substituted hydrocarbyl, or -NO2.
- 38. The composition of claim 37 wherein the ligand of formula VI is
62wherein R3 is hydrocarbyl or substituted hydrocarbyl, and, R4 is H, hydrocarbyl, substituted hydrocarbyl, or silyl.
- 39. The composition of claim 38 wherein the ligand of formula VI is
63wherein Ar1 is 2,6-dimethylphenyl or 2,6-diisopropylphenyl; and, Ar2 is phenyl or 1-naphthyl.
- 40. The catalyst of claim 24 wherein the catalyst is attached to a solid support.
- 41. The catalyst of claim 27 wherein the catalyst is attached to a solid support.
- 42. The catalyst of claim 30 wherein the catalyst is attached to a solid support.
- 43. The catalyst of claim 32 wherein the catalyst is attached to a solid support.
- 44. The catalyst of claim 33 wherein the catalyst is attached to a solid support.
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation in part application of U.S. Ser. No. 09/028,315, filed on Feb. 24, 1998, the disclosure of which is incorporated herein by reference, and claims the benefit of the following provisional applications under 35 USC § 119: Provisional application Ser. No. 60/040,754, filed Mar. 13, 1997; Provisional application Ser. No. 60/044,691, filed Apr. 18, 1997; Provisional application Ser. No. 60/045,337, filed May 1,1997; Provisional application Ser. No. 60/045,358, filed May 2, 1997; Provisional application Ser. No. 60/045,357, filed May 2, 1997; and Provisional application Ser. No. 60/045,697, filed May 6, 1997.
Provisional Applications (6)
|
Number |
Date |
Country |
|
60040754 |
Mar 1997 |
US |
|
60044691 |
Apr 1997 |
US |
|
60045337 |
May 1997 |
US |
|
60045358 |
May 1997 |
US |
|
60045357 |
May 1997 |
US |
|
60045697 |
May 1997 |
US |
Continuations (1)
|
Number |
Date |
Country |
Parent |
09222614 |
Dec 1998 |
US |
Child |
09780093 |
Feb 2001 |
US |
Continuation in Parts (1)
|
Number |
Date |
Country |
Parent |
09028315 |
Feb 1998 |
US |
Child |
09222614 |
Dec 1998 |
US |